REPLACEMENT PARTS MANUAL

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1 PREC SION Water Systems REPLACEMENT PARTS MANUAL FOR MODEL: PWS 12-20(120VAC), PWS 12-20(240VAC), AED-1(120VAC), AED-1(240VAC), APK-1(120VAC) & APK-1(240VAC) PART # SERIES MODEL PWS PRECISION WATER SYSTEMS WATER DISTILLER MANUFACTURED BY: PRECISION DESIGN & MANUFACTURING INC th STREET WESTLOCK, ALBERTA, CANADA, T7P 2H7 pdm@telusplanet.net PHONE (780) FAX (780) /19/04 PAGE S13

2 01/19/04 PAGE S13

3 TABLE of CONTENTS Page Holding Tank Assembly, Automatic 4 & Boiler Assembly, 12GPD Automatic 6 & Distiller Body Assembly, 12GPD Automatic 8 & GPD Solenoid Valve Assembly 10 & Distiller Head Assembly, 12GPD Automatic 12 & Boiling Tank & Holding Tank Lids Assemblies 14 & Automatic Electric Drain Assembly, AED-1 16 & Automatic Pump Assembly, APK-1 18 & Electrical Terminals 20 & Wiring Schematic 22 & 23 01/19/04 PAGE S13

4 094102, Exploded Parts List Holding Tank Assembly, Automatic Item # Part # Description Qty Cover, Holding Tank Wires Nut, Acorn, Plated, # Strain Relief, 7K Male Pin Strain Relief, 7 pin, Circular Plug, 7 pin, Circular Circular Pin Extraction Tool HT, 25, MLS Assembly, SS Stem Holding Tank WA, 20 Gallon Screw, Machine, SS, #10-24 X 3/ Screw, Machine, #10-24 X 3/8, Oval Head Leg, Right Rear, Appliance Foot, 5/16 X 1-1/ Cap, Gray, ½ FPT Leg, Right Front, Valve, Holding Tank, 23 1 (includes nut, washer & support) Leg, Left Front, Support, Sight Gauge, ¾, Black Nut, Jam, 3/8, Black Bushing, Wire, 5/ Leg, Left Rear, Gasket, Level Sensor Plate, Level Sensor 1 01/19/04 PAGE S13

5 094102, Exploded Parts List Holding Tank Assembly, Automatic 01/19/04 PAGE S13

6 094112, Exploded Parts List Boiler Assembly, 12GPD Automatic Item # Part # Description Qty Clip, Heater, Studded Washer, 5/16 X 1-1/4 X 18ga, SS Nut, Hex, SS, ¼ Drain Strainer WA Set Screw, Black, #6-32 X.25, Cup Point Bar Actuator, Boiler Float Microswitch, Short Roller Arm Nut, Kep, Plated, # Nut, Hex, Plated, ¼ Cover, Reset, SS Plate, Reset Switch, 66TM, Lexan Switch, Thermo, Manual Reset, DPST, RT Washer, 5/16 X 11/16 X 20ga, SS Heating Element, 125V, 1500W Heating Element, 230V, 1500W Gasket, Heater Boiler WA, 12GPD Auto O-Ring, 1/16 X 1/8 X ¼ Washer, Lock, SS, M3.5, External Tooth Bushing, Nylon Screw, Machine, Plated, #4-40 X ¾ Plate, Microswitch Shim, Microswitch Microswitch, Long Arm, Formed Float Ball, SS, 2-1/4 Round, # Rod WA, Boiler Float, Auto 1 01/19/04 PAGE S13

7 094112, Exploded Parts List Boiler Assembly, 12GPD Automatic 01/19/04 PAGE S13

8 094101, Exploded Parts List Distiller Body Assembly, 12GPD Automatic Item # Part # Description Qty Actuator, Grey, White-Water Actuator, Grey, Amber-Fan Tool, Actuator Removal Actuator, Grey, Red-Power Body, 12GPD Auto Screw, Mach, Plated, #8-32 X 5/ Leg, ¾ OD X 5/8 High Nut, Kep, Plated, # Tubing, PVC, 5/16 X 7/ Filter Housing WA, Auto Filter Cap WA Busing, Wire, Plastic, 5/8 Hole Locking Clip, 3/8 JG Power Cord Assembly, 14-3 NA, 12 GPD Automatic Motor Assembly, 120V, 12GPD, Auto Wire Tie, Plastic, 4 Ref Sleeve, Fiberglass, ½ Bulkhead, 3/8 JG Plate, JG Removal Tool Rivet, Aluminum, 1/8 X 5/ Tube, SS, 3/8 Diameter X Strain Relief, 7K Circular Pin Extraction Tool Fan Blade, Fuse, 1 Amp, Slow Blow Fuse Holder, Chassis, 15Amp (includes nut & gasket) Screw, Machine, Plated, #4-40 X ¾, Round/Socket Screw, Machine, Plated, #10-24 X Receptacle, 7 pin Circular Drain Receptacle Assembly, 12GPD, Auto Nut, Kep, Plated, # Pump Receptacle Assembly, 12GPD, Auto Nut, Kep, Plated, # Nut, Kep, Plated, # Female Pin Relay, Shrack, DPDT, 120V Relay, Shrack, DPDT, 240V Screw, Machine, Plated, #6-32 X 1/ Switch Base, 120/240V SPST Cooling Coil Assembly, 12GPD, Auto Nut, Plated, 3/8, Compression Ferrule, 3/ Divider, 12GPD Auto Bushing, Snap, 1-1/ Washer, Flat, 5/8 X 1-1/2 X 20ga, SS 1 01/19/04 PAGE S13

9 094101, Exploded Parts List Distiller Body Assembly, 12GPD Automatic 01/19/04 PAGE S13

10 094099, Exploded Parts List 12GPD Solenoid Valve Assembly Item # Part # Description Qty Owners Guide, PWS Distiller, auto Charcoal, PWS, 250g Jar Of Charcoal, PWS, 600g Jar Of Ref Descaler, PWS, 600g Jar Of Descaler, PWS, 1.6Kg Jar Of Ref Washer, Flat, 5/8 X 1-1/2 X 20ga, SS Locking Clip, ¼ JG Elbow, 90 Degree, 1/8 MPT X 1/4 JG Tubing, ¼ Feed-line Valve, Self Piercing Kit Screen, 50 Mesh, Solenoid Valve Solenoid Valve, 1/8 FPT, Both Ends, 120V Solenoid Valve, 1/8 FPT, Both Ends, 240V Screw, Sheet Metal, SS, #10-12 X 1/ Screw, Machine, Plated, #8-32 X 5/ Bracket, Solenoid Valve Coupler, Nylon, 1/8 MPT X 3/8 HB Nut, Kep,Plated, # Tubing, 3/8 X 0.6, Braided Gear Clamp, SS, ¼ Elbow, 90 Degree, 1/8 MPT X 3/8 HB 1 01/19/04 PAGE S13

11 MODEL PWS 8-M 3 GALLONS HOLDING TANK MODEL PWS 8-5 MODEL PWS 5-3 MODEL PWS 8-8 MODEL PWS MODEL PWS , Exploded Parts List 12GPD Solenoid Valve Assembly PWS WATER DISTILLER OWNERS' GUIDE 01/19/04 PAGE S13

12 094098, Exploded Parts List Distiller Head Assembly, 12GPD Automatic Item # Part # Description Qty Screw, Machine, #10-24 X 3/8,Oval Head Screw, Sheet Metal, SS, #10-12 X ½ Cover, Top, 12GPD, Auto Gasket, Lid Insulation, 12GPD Boiler Sides Cover, Front, 12GPD Bushing, Snap, Body, 12GPD Elbow, 90 Degree, ¾ MPT X ¾ FPT Valve, Ball, ¾ FPT, Both Ends Nipple, ¾ MPT X Coupler, ¾ MPT X 1 HB Elbow, 90 Degree, ¾ FPT, Both Ends Divider, 12GPD Insulation, 12GPD Boiler Bottom Cover, Rear, 12GPD 1 01/19/04 PAGE S13

13 094098, Exploded Parts List Distiller Head Assembly, 12GPD Automatic 01/19/04 PAGE S13

14 094074, Exploded Parts List Boiling Tank & Holding Tank Lids Assemblies Item # Part # Description Qty Knob, Black Phenolic, ¼ Spring, Boiling Tank, Lid, SS O-Ring, Lid Knob, Buna Inlay, Knob, PWS Tee Bar, Studded, Lid, Boiling Tank, Disc, SS, Lid, Holding Tank, Disc, SS, /19/04 PAGE S13

15 094074, Exploded Parts List Boiling & Holding Tank Lids Assemblies, PWS 01/19/04 PAGE S13

16 094096, Exploded Parts List Automatic Electric Drain Assembly, AED-1 Item # Part # Description Qty Elbow, 90 Degree, ¾ FPT X ¾ MPT Valve, Drain, ¾ FPT, Normally Open Clamp, Gear, 1-1/ Tubing, 1 X 1-1/ Coupler, ¾ MPT X 1 HB Valve, Ball, ¾ FPT, Both Ends Nipple, Close, ¾ MPT Elbow, 90 Degree, ¾ FPT Nipple, ¾ MPT X PWS AED Motor Assembly, W/Cord, 120V PWS AED Motor Assembly, W/Cord, 240V 1 01/19/04 PAGE S13

17 094096, Exploded Parts List Automatic Electric Drain Assembly, AED-1 01/19/04 PAGE S13

18 094094, Exploded Parts List Automatic Pump Assembly, APK-1 Item # Part # Description Qty Faucet, Chrome Nut/Cone/Ring Set, ½ OD Tubing, LDPE, 3/8 X ½ Elbow, 90 Degree, ½ FPT X ½ OD Tube Pump Ass y, W/Cord, 1.4GPM, 120V, 2P Nut, Kep, Plated, # /19/04 PAGE S13

19 094094, Exploded Parts List Automatic Pump Assembly, APK-1 01/19/04 PAGE S13

20 094109, Exploded Parts List Electrical Terminals Item # Part # Description Pin, Male, Circular Pin, Female, Circular Receptacle, Pigg, F250, #18-22 AWG, Red Receptacle, Pigg, F250, #14-16 AWG, Blue Tab Adapter, F Butt Splice, #18-22 AWG, Red Butt Splice, #14-16 AWG, Blue Tab, 250, #18-22 AWG, Red Tab, 250, #14-16 AWG, Blue Ring, #10, #18-22 AWG, Red Ring, #10, #14-16 AWG, Blue Ring, ¼, #18-22 AWG, Red Ring, ¼, #14-16 AWG, Blue Ring, #10, #10-12 AWG, Yellow Receptacle, F187, #18-22 AWG, Red Receptacle, F187, #14-16 AWG, Blue Receptacle, F250, #18-22 AWG, Red Receptacle, F250, #14-16 AWG, Blue Receptacle, F250, #10-12 AWG, Yellow 01/19/04 PAGE S13

21 094109, Exploded Parts List Electrical Terminals 01/19/04 PAGE S13

22 Wiring List, Precision Pure (12 GPD Auto), PART # No. Part# Color Ga Length From Conn. ToConn. From Location To Location GRN 16 3" #10RING#14-#16 POWER CORD GROUND POWER CORD BLK " F250 #14-#16 POWER CORD POWER SWITCH #2 POWER CORD WHT " #10RING#14-#16 POWER CORD RESET SWITCH #4 POWER CORD BLKor 18 12" PIGG#18-#22&F250#18-#22 FAN MOTOR HEATER RELAY #1 FAN MOTOR (ORG/BLU) BLKor 18 12" F250 #18-#22&PIGG#18-#22 FAN MOTOR FAN SWITCH #2 FAN MOTOR (YLW/WHT) BLK 16 7" #10RING#14-#16 F187 #14-#16 RESET SWITCH #1 Lower Microswitch COM GRN 16 23" PIGG#14-#16 F250 #14-#16 HEATER RELAY #5 SOLENOID VALVE A BLK 16 26" F187 #14-#16 F250 #14-#16 Upper Microswitch COM SOLENOID VALVE B BLK " F250 #18-#22 PUMP RECEPTACLE FUSE SIDE PUMP RECEPTACLE (SMOOTH) BLK 18 24" #10RING#18-#22 PUMP RECEPTACLE RESET SWITCH #3 PUMP RECEPTACLE (RIBBED) ORG 16 20" #10RING#14-#16 FPIN RESET SWITCH #3 HOLDING TANK RECEPTACLE # BLU 16 19" F250 #14-#16 FPIN HEATER RELAY #3 HOLDING TANK RECEPTACLE # YLW 16 7" PIGG#14-#16 FPIN SOLENOID VALVE A HOLDING TANK RECEPTACLE # RED 16 22" F250 #14-#16 FPIN PUMP RELAY B HOLDING TANK RECEPTACLE # RED 16 8" F250 #14-#16 #10 RING #14-#16 POWER SWITCH #3 RESET SWITCH # BLK 18 20" PIGG#18-#22 DRAIN RECEPTACLE WATER SWITCH #7 DRAIN RECEPTACLE (RIBBED) BLK 18 20" #10RING#18-#22 DRAIN RECEPTACLE RESET SWITCH #1 DRAIN RECEPTACLE (SMOOTH) WHT 16 4" #10RING#14-#16 #10 RING #14-#16 RESET SWITCH #1 HEATING ELEMENT "A" YLW 16 13" F250 #14-#16 #10 RING #14-#16 HEATER RELAY #4 HEATING ELEMENT "B" BRN 16 7" F250 #14-#16 PIGG#14-#16 PUMP RELAY A POWER SWITCH # WHT 16 3" F250 #14-#16 PIGG#14-#16 PUMP RELAY #6 PUMP RELAY A GRN 16 22" F250 #14-#16 F250 #14-#16 PUMP RELAY #9 FUSE END WHT 16 3" PIGG#14-#16 F250 #14-#16 HEATER RELAY B HEATER RELAY # BRN 16 12" F250 #14-#16 #10 RING #14-#16 HEATER RELAY #7 RESET SWITCH # ORG 16 9" F250 #14-#16 #10 RING #14-#16 FAN SWITCH #3 RESET SWITCH # RED 16 11" #10RING#14-#16 F250 #14-#16 HEATING ELEMENT "B" POWER SWITCH # WHT 16 3" F250 #14-#16 PIGG#14-#16 FAN SWITCH #6 POWER SWITCH # WHT 16 3" F250 #14-#16 PIGG#14-#16 FAN SWITCH #7 FAN SWITCH # BRN 16 12" F250 #14-#16 #10 RING #14-#16 FAN SWITCH #8 RESET SWITCH # BLU 16 11" F250 #14-#16 #10 RING #14-#16 POWER SWITCH #8 RESET SWITCH # WHT 16 3" F250 #14-#16 PIGG#14-#16 POWER SWITCH #6 POWER SWITCH # BLU 16 10" F250 #14-#16 F250 #14-#16 HEATER RELAY #9 WATER SWITCH # GRN 16 14" F250 #14-#16 #10 RING #14-#16 WATER SWITCH #8 RESET SWITCH # BRN 16 24" F250 #14-#16 PIGG#14-#16 WATER SWITCH #6 SOLENOID VALVE B YLW 16 5" F250 #14-#16 PIGG#14-#16 WATER SWITCH #2 FAN SWITCH # GRN 16 13" F187 #14-#16 F250 #14-#16 Lower Microswitch NC HEATER RELAY A ORG 16 14" F187 #14-#16 F250 #14-#16 Upper Microswitch NC WATER SWITCH #3 01/19/04 PAGE S13

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