9 Gallon Self Contained Carpet Extractor

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1 9 Gallon Self Contained Carpet Extractor Model No.: Operator and Parts Manual TENNANT COMPANY 701 NORTH LILAC DRIVE MINNEAPOLIS, MN MAILING ADDRESS: TENNANT COMPANY P.O. BOX 1452 MINNEAPOLIS, MN BLUESTAR CUSTOMER SERVICE: FAX: TECHNICAL SUPPORT: EXT. 5356

2 OPERATION This manual is furnished with each new model. It provides necessary operation and maintenance instructions and an illustrated parts list. Read this manual completely and understand the machine before operating or servicing it. Use the illustrated Parts Lists to order parts. Before ordering parts or supplies, be sure to have your machine model number and serial number handy. Parts and supplies may be ordered by phone or mail from any authorized parts and service center, distributor or from any of the manufacturer s subsidiaries. This machine will provide excellent service. However, the best results will be obtained at minimum costs if: The machine is operated with reasonable care. The machine is maintained regularly - per the machine care instructions provided. The machine is maintained with manufacturer supplied or equivalent parts. MACHINE DATA Please fill out at time of installation for future reference. Model No.- Install. Date - Serial No Tennant Company Printed in U.S.A. BlueStar is a registered United States trademark of Tennant Company. 2 9 Gallon Self Contained Carpet Extractor (04 04)

3 OPERATION TABLE OF CONTENTS SAFETY PRECAUTIONS GROUNDING INSTRUCTIONS SAFETY LABEL MACHINE COMPONENTS OPERATION OF CONTROLS VACUUM FAN SWITCH HAND TOOL SWITCH BRUSH/SOLUTION LEVER(S) BRUSH CIRCUIT BREAKER PRE-OPERATION TRANSPORTING MACHINE HOW THE MACHINE WORKS FILLING THE SOLUTION TANK PREPARING FLOOR FOR CLEANING CLEANING CARPETS DRAINING THE SOLUTION TANK EMPTYING THE RECOVERY TANK POST-OPERATION OPTIONAL ATTACHMENT TOOLS OPERATION OF ATTACHMENTS CARPET WAND UPHOLSTERY/STAIR TOOL HARD FLOOR WAND MACHINE MAINTENANCE DAILY MAINTENANCE WEEKLY MAINTENANCE MONTHLY MAINTENANCE QUARTERLY MAINTENANCE SOLUTION SYSTEM RINSING SOLUTION SYSTEM SOLUTION DISPENSING NOZZLES AND VACUUM INLET FREEZE PROTECTION RECOMMENDED STOCK ITEMS TROUBLE SHOOTING SPECIFICATIONS MACHINE DIMENSIONS ELECTRICAL DIAGRAM PARTS LIST RECOVERY TANK GROUP MAIN FRAME AND PLUMBING GROUP SOLUTION TANK GROUP POWERBRUSH GROUP ELECTRICAL PANEL GROUP PUMP MOTOR VACUUM MOTOR OPTIONS MM (13 IN) LOW PRESSURE WAND DELUXE POWER WAND ASSEMBLY UPHOLSTERY TOOL HOSE ASSEMBLY Gallon Self Contained Carpet Extractor (04 04) 3

4 OPERATION SAFETY PRECAUTIONS This machine is intended for commercial use. It is designed exclusively to clean carpets and upholstery in an indoor environment and is not constructed for any other use. Use only recommended accessory tools and commercially available carpet cleaners intended for machine application. All operators must read, understand and practice the following safety precautions. The following warning alert symbol and the FOR SAFETY heading are used throughout this manual as indicated in their description: WARNING: To warn of hazards or unsafe practices which could result in severe personal injury or death. FOR SAFETY: To identify actions which must be followed for safe operation of equipment. Failure to follow these warnings may result in: personal injury, electrocution, electrical shock, fire or explosion. WARNING: Do Not Use Flammable Liquids Or Operate Machine In Or Near Flammable Liquids, Vapors Or Combustible Dusts. This machine is not equipped with explosion proof motors. The electric motors will spark upon start up and during operation which could cause a flash fire or explosion if machine is used in an area where flammable vapors/liquids or combustible dusts are present. WARNING: Do Not Pick Up Flammable Materials Or Reactive Metals. WARNING: Do Not Operate With Damaged Power Cord. Do Not Modify Plug. Unplug power Cord Before Servicing Machine. If the supply cord is damaged or broken, it must be replaced by the manufacturer or it s service agent or a similarly qualified person in order to avoid a hazard. The following information signals potentially dangerous conditions to the operator or equipment: FOR SAFETY: 1. Do not operate machine: With flammable liquids or near flammable vapors as an explosion or flash fire may occur. Unless trained and authorized. Unless operator manual is read and understood. Unless cord is properly grounded. With damaged cord or plug. If not in proper operating condition. In outdoor areas. In standing water. With the use of an extension cord. 2. Before operating machine: Make sure all safety devices are in place and operate properly. Place wet floor signs as needed. 3. When using machine: Do not run machine over cord. Do not pull machine by plug or cord. Do not pull cord around sharp edges or corners. Do not unplug by pulling on cord. Do not stretch cord. Do not handle plug with wet hands. Keep cord away from heated surfaces. Go slow on inclines and slippery surfaces. Use care when reversing machine. Report machine damage or faulty operation immediately. Never allow children to play on or around. Follow mixing and handling instructions on chemical containers. 4. Before leaving or servicing machine: Stop on level surface. Turn off machine. Unplug cord from wall outlet. WARNING: Do Not Use Outdoors. Do Not Expose To Rain. Store Indoors. 4 9 Gallon Self Contained Carpet Extractor (04 04)

5 OPERATION 5. When servicing machine: Unplug cord from wall outlet. Avoid moving parts. Do not wear loose jackets, shirts, or sleeves. Block machine tires before jacking up. Use hoist or jack that will support the weight of the machine. Use manufacturer supplied or approved replacement parts. All repairs must be performed by a qualified service person. Do not modify the machine from its original design. 6. When transporting machine: Turn machine off. Get assistance when lifting machine. Unplug cord from wall outlet. Use a recommended ramp when loading/unloading into/off truck or trailer. Use tie down straps to secure machine to truck or trailer. GROUNDING INSTRUCTIONS Machine must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electrical shock. This machine is equipped with a cord having an equipment grounding conductor and grounding plug. The plug must be plugged into an appropriate outlet that is properly installed in accordance with all local codes and ordinances. Do not remove ground pin; if missing, replace plug before use. Grounded 3 Hole Outlet Ground Pin (120V) SAFETY LABEL The safety label appears on the machine in the location indicated. Replace label if it becomes damaged or illegible. 9 Gallon Self Contained Carpet Extractor (04 04) 5

6 OPERATION MACHINE COMPONENTS A. Intake Head H. Drain Hose B. Solution Tank I. Control Handles C. Solution Tank Cover J. Rear Wheels D. Recovery Tank K. Powerbrush Head E. Recovery Tank Cover L. Powerbrush Storage Latch F. Power Cord G. Control Panel 6 9 Gallon Self Contained Carpet Extractor (04 04)

7 OPERATION OPERATION OF CONTROLS BRUSH CIRCUIT BREAKER The brush circuit breaker protects the brush motor from overload. If the brush pressure is too high, the brush circuit breaker will trip and the scrub brush will stop. To reset the brush circuit breaker, press the circuit breaker reset button on the circuit breaker. It may be necessary to allow the circuit breaker to cool down before resetting, or it may trip again. Reduce the brush pressure before resuming scrubbing and check the brush for obstructions. PRE-OPERATION VACUUM FAN SWITCH A. Vacuum Fan Switch B. Hand Tool Switch C. Brush/Solution Lever(s) D. Brush Circuit Breaker FIG. 1 Press the bottom (I) of the switch to turn on the vacuum fan. Press the top (O) of the switch to turn off the vacuum fan. HAND TOOL SWITCH Press the bottom (I) of the switch to turn on the hand tool. Press the top (O) of the switch to turn off the hand tool. BRUSH/SOLUTION LEVER(S) The machine has two levers situated under the machine handles at the top of the control panel. The brush/solution lever(s) turn on the scrub brush and the solution pump. One or both of the levers can be used to start the scrub brush and solution pump. Check power cord for any wear or damage. Do not operate machine with a damaged cord. Check if the correct power plug is installed. TRANSPORTING MACHINE To move the machine from one place to another, tip the machine back by the machine handles and push the machine forward. The power cord can be wrapped around the machine handles to keep it out of the way when moving the machine. HOW THE MACHINE WORKS This machine is constructed to clean carpets. The head, which pre soaks the carpet and lifts the dirt, contains solution dispensing nozzles. The vacuum picks up the solution into the recovery tank. The solution passes through the filtration system debris and dirt are captured and the solution is clarified. Solution is forced into the solution tank from the recovery tank. 9 Gallon Self Contained Carpet Extractor (04 04) 7

8 OPERATION FILLING THE SOLUTION TANK 1. Unplug the machine and move the machine next to a water source. FOR SAFETY: Before leaving or servicing machine, stop on level surface and turn off machine. WARNING: Do Not Operate With Damaged Power Cord. Do Not Modify Plug. Unplug power Cord Before Servicing Machine. 2. Remove the solution tank cover, letting it hang on the side of the machine. 3. Using a clean bucket or hose, partially fill the tank with water through the fill opening (Figure 2). NOTE: The water must not be hotter than 60C (140F) or tank damage may occur. NOTE: If filling with a bucket be certain that bucket is clean. This will prevent possible solution line clogs. NOTE: The water must not be hotter than 60C (140F) or tank damage may occur. NOTE: If filling with a bucket be certain that bucket is clean. This will prevent possible solution line clogs. A. Fill Chain B. Fill Opening FIG. 3 NOTE: If the floor to be cleaned already has puddles of standing water (such as swimming pool decks), DO NOT COMPLETELY FILL the solution tank. Picking up excess water will cause the solution tank to overfill and solution may enter and damage the vacuum motor. 6. Place the solution tank cover on the solution tank and make sure the cover gasket seals the tank. PREPARING FLOOR FOR CLEANING A. Fill Opening B. Solution Tank FIG Add cleaning chemical. See proper dilution ratio instructions on bottle. FOR SAFETY: When using machine, follow mixing and handling instructions on chemical containers. ATTENTION: Use only recommended detergents. Machine damage due to improper detergent usage will void the manufacturer s warranty. Contact your Tennant Sales Representative for detergent recommendations. WARNING: Do Not Use Flammable Liquids Or Operate Machine In Or Near Flammable Liquids, Vapors Or Combustible Dusts. 5. Fill the solution tank with water to the desired level, but never higher than to the bottom link of the fill chain hanging inside the tank (Figure 3). 1. Remove loose objects or debris as they will plug squeegee openings and cause streaking and poor water pickup. 2. Remove gum or other such materials stuck to the floor with a putty knife or scraper. CLEANING CARPETS 1. Push the machine to a place on the carpet you want to start. 2. Plug the power cord into a grounded wall outlet. WARNING: Do Not Operate With Damaged Power Cord. Do Not Modify Plug. Unplug power Cord Before Servicing Machine. If the supply cord is damaged or broken, it must be replaced by the manufacturer or it s service agent or a similarly qualified person in order to avoid a hazard. 3. Unlatch powerbrush head latch and lower head to the carpet (Figure 4). 8 9 Gallon Self Contained Carpet Extractor (04 04)

9 OPERATION A. Powerbrush Head B. Latch FIG Press the bottom (l) of the the vacuum fan switch to turn on the vacuum. Press the top (O) of the hand tool switch for normal cleaning. 5. Pull up one of the brush/solution levers as you pull the machine backward. Let go of the brush/solution lever(s) when you finish the cleaning path. NOTE: After releasing the levers, continue pulling the machine, about 500 mm (20 in), to pick up all the solution. WARNING: Do Not Pick Up Flammable Materials Or Reactive Metals. 6. Tip the machine back by the machine handles. Push the machine forward to the beginning of the next cleaning path. 7. Keep the cord out of the way of the machine while you are cleaning to prevent damage to the cord. Work away from the cord and wall outlets (Figure 5). A. Solution Tank Cover B. Fill Area FIG. 6 If the foam starts rising into the fill areas, unplug the machine. Drain some of the solution from the tanks and/or reduce the amount of detergent being used. Chemical defoaming agents may be used. Follow instructions on the detergent. DRAINING THE SOLUTION TANK 1. Unplug the machine and place the machine next to a floor drain. WARNING: Do Not Operate With Damaged Power Cord. Do Not Modify Plug. Unplug power Cord Before Servicing Machine. 2. Unhook the drain hose from the retaining clip on the back of the machine. 3. Loosen the drain plug by turning the drain plug knob counter clockwise. 4. Remove the drain plug while holding the hose up. Quickly lower the hose to the floor drain, as the solution rushes out of the drain hose. Flow rate can be reduced by squeezing the hose (Figure 7). A. Power Cord B. Wall Outlet FIG It is very important to watch the foaming of the cleaning solution through the solution and recovery tank covers. Do not let the foam rise into the fill area of the solution tank. The foam will be drawn into the vacuum fan and can damage it (Figure 6). A. Drain Plug B. Drain Plug Knob C. Drain Hose FIG. 7 9 Gallon Self Contained Carpet Extractor (04 04) 9

10 OPERATION 5. Flush out the inside of the solution tank with clean water (Figure 8). 8. When the solution tank is completely drained and flushed, place the drain plug back into the end of the drain hose and turn the end of the drain plug clockwise to tighten the plug. Hang the drain hose back onto the retaining clip on the back of the machine. EMPTYING THE RECOVERY TANK 1. Pull the vacuum hose off the recovery tank (Figure 11). A. Solution Tank B. Hose FIG. 8 NOTE: The water must not be hotter than 60C (140F) or tank damage may occur. Do not use steam to clean the tank. 6. Wipe off the vacuum inlet screen at the top of the solution tank (Figure 9). A. Vacuum Hose B. Recovery Tank FIG Lift the recovery tank out of the machine with the handle (Figure 12). A. Fill Area B. Vacuum Inlet Screen C. Cloth FIG Make sure to clean the screen filter at the bottom of the tank. Put the solution screen back in the tank (Figure 10). FIG Dump the solution out the recovery tank. Rinse out the recovery tank and cover baffle with clean hot water (Figure 13). NOTE: The water must not be hotter than 60C (140F) or tank damage may occur. Do not use steam to clean the tank. FIG Gallon Self Contained Carpet Extractor (04 04)

11 OPERATION OPTIONAL ATTACHMENT TOOLS NOTE: For all attachments the vacuum and solution hose is connected in the same way. 1. Attach male end of solution feed hose to the female quick-disconnect on the machine. Push the male connector in until it stops. Pull on the hose to make sure it is connected (Figure 15). FIG Place the recovery tank back into the machine. Reconnect the vacuum hose to the recovery tank. Make sure that the tank gaskets are seated properly. POST-OPERATION Check this list of items over after operating the machine: Check the power cord for damage and wear. Wipe cord clean and wrap around handle of machine. Check for and remove any string or material wrapped around the scrub brush. Move the machine to an area to be kept until it is needed again. It is suggested that both tank covers be left slightly open for the tanks to ventilate. Lock the powerbrush head in the UP position to prevent the brush taking a set. Lift the powerbrush head from the floor and slide the latch until it catches (Figure 14). A. Male Quick Disconnect B. Female Quick Disconnect FIG Pull the vacuum hose off the recovery tank, and firmly insert the hose cuff from the wand attachment hose into the tank (Figure 16). A. Wand Attachment Hose B. Recovery Tank FIG Attach the other ends of the solution and vacuum hoses to the selected attachment tool in the same way (Figure 17). A. Powerbrush Head B. Latch FIG. 14 Protect the machine from freezing if it will be stored or transported in areas where solution in the system may freeze and damage the components. 9 Gallon Self Contained Carpet Extractor (04 04) 11

12 OPERATION UPHOLSTERY/STAIR TOOL A. Solution Hose Quick Disconnect B. Vacuum Hose C. Valve Handle D. Selected Attachment FIG Press the bottom (l) of the hand tool switch. Press the bottom (l) of the vacuum switch. 5. To disconnect the attachment, reverse the above steps. OPERATION OF ATTACHMENTS HARD FLOOR WAND A. Upholstery Tool B. Valve Handle FIG. 19 To scrub with the hard floor wand, flip the cleaning tool so the brush is facing down (Figure 20). The attachments only work properly by pulling them toward you, not pushing. Set the vacuum end of the tool on the surface to be cleaned and squeeze the valve lever. Immediately begin pulling the tool toward you, spraying the surface with detergent and immediately vacuuming up the solution. CARPET WAND The carpet wand can be used for more inaccessible places (Figure 18). A. Cleaning Tool B. Brush FIG. 20 To vacuum up the solution with the hard floor wand, flip the cleaning tool so the squeegee side is facing down. Push and/or pull the tool across the floor to pickup the solution (Figure 21). FIG. 18 A. Cleaning Tool B. Squeegee FIG Gallon Self Contained Carpet Extractor (04 04)

13 OPERATION If the hard floor wand is difficult to push or does not pickup the solution properly, adjust the roller wheels on the tool by turning the black adjustment knob (Figure 22). 2. Clean and flush out the vacuum intake nozzle in the intake head at the front of the machine. MONTHLY MAINTENANCE (Every 80 Hours of Use) 1. Flush the solution system of alkaline residue with diluted vinegar solution (see SOLUTION SYSTEM). 2. Lubricate brush housing pivot pins/bearings with light oil. 3. Check and tighten all fasteners/hardware. A. Adjustment Knob B. Roller Wheels FIG. 22 The wheels are properly adjusted when the squeegee blades deflect slightly while the tool is pushed back and forth. MACHINE MAINTENANCE To keep machine in good working condition, simply follow machine s daily, weekly and monthly maintenance procedures. FOR SAFETY: Before leaving or servicing machine, stop on level surface and turn off machine. WARNING: Do Not Operate With Damaged Power Cord. Do Not Modify Plug. Unplug power Cord Before Servicing Machine. QUARTERLY MAINTENANCE (Every 250 Hours of Use) 1. Drive belt inspection/replacement. 2. Scrub brush replacement (if required). Replace the brush when the remaining bristles measure 10mm (0.38 in) or less in length. 3. Brush bearing and seal inspection/replacement. 4. Check motor(s) for carbon brush wear, replace brushes if worn to a length of 10mm (0.38 in) or less. Contact your Authorized Service Center for carbon brush inspection. FOR SAFETY: When servicing machine all repairs must be performed by a qualified service person. SOLUTION SYSTEM The solution system can accumulate an alkaline buildup. The pumping/nozzle system should be flushed monthly, or more often if hard water is used. DAILY MAINTENANCE (Every 4 Hours of Use) 1. Perform all duties listed under PRE-OPERATION and POST-OPERATION Sections 2. If machine is to be transported or stored under freezing conditions, machine (and any options) must be freeze protected (see FREEZE PROTECTION). WEEKLY MAINTENANCE (Every 20 Hours of Use) 1. Remove and flush out the solution dispensing nozzles in the intake head and powerbrush head. RINSING SOLUTION SYSTEM 1. Mix a solution of 1 L (0.26 gal) white vinegar to 8 L (2.1 gal) water. 2. Pour the solution into the solution tank. Position the machine over a floor drain. 3. Plug in the power cord and press the bottom (l) of the hand tool switch. The pump will start and spray through the nozzles to the floor. 4. Run the pump until all solution has been dispensed through system. 5. Rinse the solution system again with 8 L of water only. Check the solution dispensing nozzles for plugging. 9 Gallon Self Contained Carpet Extractor (04 04) 13

14 OPERATION SOLUTION DISPENSING NOZZLES AND VACUUM INLET The intake head contains four solution dispensing nozzles. There is also one dispensing nozzle contained in the powerbrush head. Remove and rinse these nozzles every week, or if they are plugged. Remove any debris caught in the vacuum inlet and flush with water. ATTENTION: Plugged nozzle(s) can cause streaking of carpets, and create a back-pressure that can damage the solution pump. Always remove and clean nozzles as soon as plugging occurs. To clean nozzles and vacuum inlet: 1. Unplug the power cord from the wall outlet. FOR SAFETY: Before leaving or servicing machine, stop on level surface and turn off machine. WARNING: Do Not Operate With Damaged Power Cord. Do Not Modify Plug. Unplug power Cord Before Servicing Machine. 2. Empty the solution and recovery tanks. 3. Tip the machine back, or on its side (Figure 23). A. Intake Head B. Vacum Inlet C. Nozzles D. Scrub Brush E. Powerbrush Head FIG Turn the dispensing nozzle to the left to remove it from the outlet port. Rinse the nozzle under water. Be careful not to lose the rubber gasket mounted inside the nozzle. A. Nozzle B. Gasket C. Filter Screen D. Spray Tip FIG Place the dispensing nozzle back on the outlet port and turn the nozzle to the right to tighten it. Remove any debris caught in the vacuum inlet and flush with water. FREEZE PROTECTION Freeze protection of the machine is necessary to prevent damage to components of the solution system if the machine is going to be exposed to freezing temperatures. ATTENTION: Freezing temperatures can severely damage components. Do not store or transport machine in areas where freezing of solution contents could occur, unless machine is freeze protected. Failure of components due to lack of freeze protection voids the warranty on such components. To protect machine from freezing: 1. Move machine over floor drain and plug the power cord into an outlet. Drain both tanks. 2. Pour 2 L (0.53 gal) of pre-mixed automotive-type windshield washer solution into solution tank. ATTENTION: Do not use cooling system anti-freeze such as ethylene glycol. 3. Press the bottom (l) of the hand tool switch. The pump will start and spray through the nozzles to the floor. Run the pump until all solution has been dispensed through system. ATTENTION: Machines and attachments that have been freeze protected must be flushed completely prior to normal use. Follow directions for the appropriate cleaning process, but run your selected cleaning solution through the system to purge all anti-freeze before starting the cleaning process Gallon Self Contained Carpet Extractor (04 04)

15 OPERATION RECOMMENDED STOCK ITEMS Refer to the Parts List section for recommended stock items. Stock Items are clearly identified with a bullet preceding the parts description. See example below: TROUBLE SHOOTING PROBLEM CAUSE SOLUTION Machine does not operate. Power cord not plugged in. Plug in to proper circuit. Building circuit breaker tripped. Reset breaker. Electrical malfunction. Contact service center. Brush does not run. Circuit breaker is tripped. Reset circuit breaker. Brush belt broken. Replace belt. Electrical malfunction. Contact service center. Brush runs but does not scrub Powerbrush head locked up. Release powerbrush head latch. carpet. Brush bristles worn. Replace brush. Vacuum motor does not run. Vacuum switch in OFF position. Turn to ON. Electrical malfunction. Contact service center. Pump does not dispense Tank low or empty. Refill tank(s). solution (triggers/valve operated). Nozzle feed hose or accessory hose Connect properly. not connected to quick disconnect. Pump inlet filter clogged. Clean filter. Nozzles and/or feed lines plugged. Clean. Pump or electrical malfunction. Contact service center. Solution flow does not stop Hand tool switch is set in the WAND Set hand tool switch to TOP position. when triggers are released. position. Machine leaves streaks on Solution low or empty. Refill tank(s). carpet. Nozzle(s) and solution tank screen Clean. plugged. Operation too fast on dirty carpet. Slow down cleaning speed. Improper chemical or mixture. Use proper chemical and dilution. 9 Gallon Self Contained Carpet Extractor (04 04) 15

16 OPERATION TROUBLE SHOOTING CONTINUED PROBLEM CAUSE SOLUTION Carpet too wet machine Hose loose at vacuum head or tank. Install hose tightly. does not recover enough water solution. Tank cover(s) improperly installed. Reposition. Tank cover gaskets leak. Inspect/replace. Recovery tank not seated properly Reposition tank properly. against solution tank gaskets. Operation too fast on dirty carpet. Slow down cleaning process. Could be normal different carpets Test on different carpet. release solution differently. Foam in recovery tank Recovery tank overfilled. Empty recovery tank. overflows. Too much or wrong chemical. Reduce dilution/change to proper chemical. Soap residue in carpet from previous cleanings. Reduce chemical dilution or rinse carpet with clean water first. Consider using chemical defoamer in recovery system. Foam exits vacuum motor System overfilled. Reduce solution level. cover at rear of machine. Too much or wrong chemical. Reduce dilution/change to proper chemical. Solution leaks from machine. Loose clamps/fittings. Tighten/replace. Broken hoses/components. Inspect/repair/replace. Components damaged from freezing. Follow freeze protection procedures in future. Inspect/repair/replace Gallon Self Contained Carpet Extractor (04 04)

17 OPERATION SPECIFICATIONS Model 9 Gallon Self Contained Carpet Extractor LENGTH 762 mm (30 in.) WIDTH 508 mm (20 in.) HEIGHT 889 mm (35 in.) WEIGHT Kg (110 lb.) SOLUTION TANK CAPACITY 34 L (9 gal.) RECOVERY TANK CAPACITY 19 L (5 gal.) CLEANING PATH WIDTH 430 mm (17 in.) MAXIMUM CLEANING RATE m 2 (2000 sq. ft.) per hour BRUSH SPEED 3000 rpm (no load) POWER CORD 14/3 X 12 M (40 ft.) 120V 3X1.5MM2X15 M (49 ft.) 230V, 240V EMC MACHINE DIMENSIONS 889 mm (35 in.) 508 mm (20 in.) 762 mm (30 in.) 9 Gallon Self Contained Carpet Extractor (04 04) 17

18 ELECTRICAL DIAGRAMS WIRE DIAGRAM 18 9 Gallon Self Contained Carpet Extractor (04 04)

19 PARTS LIST RECOVERY TANK GROUP HANDLE, TANK SCREW, M8X1.25X20 PANPHL WASHER, M8.4 FLAT WASHER,.39X.62X.26 NYLON ASSEMBLY, COVER, REC. TANK COVER, REC. TANK KNOB, FILL COVER WASHER, 1/4 NEOPRENE SCREW, 1/4 20X3/4 PANPHL WASHER,.25X1.06 NEOPRENE GASKET, COVER TANK, RECOVERY, NAVY BLUE SPACER SCREW, M5X0.8X16 PANPHL 2 9 Gallon Self Contained Carpet Extractor (04 04) 19

20 PARTS LIST MAIN FRAME AND PLUMBING GROUP To Power Brush Base Gallon Self Contained Carpet Extractor (04 04)

21 PARTS LIST MAIN FRAME AND PLUMBING GROUP FRAME WHEEL SPACER, WHEEL GROMMET PUMP, SOLUTION FITTING, PLSTC, STR, PM06/BM CLAMP, HOSE, WORM, HOSE, BRAIDED (8 ) GROMMET FITTING, E90, PM06/BM HOSE, BLACK.470M SCREW, M5X0.8X40 HXHDCP NUT, HEX, M5X0.8 NYLCK WASHER, M5.3 FLAT FITTING, PLSTC, E90, PM04/BM CLAMP, HOSE, 7/32 5/ MANIFOLD SHOE, WATER PICKUP BODY, QUICKJET GASKET, QUICKJET CAP, QUICKJET FITTING, SPRAY TIP GLIDE, VAC SHOE FITTING, BRS, E90, PM06/PF NUT, HEX LOCK, M8X1.25 NL FITTING, BRS, STR, PF04/PF CLAMP, HOSE, 5/8 EAR FITTING, PLSTC, STR, PM04 PLUG FITTING, BRS, QD, BM06 PLUG QUICK CONN. FEMALE 3/8X1/ ANGLE, COUPLING MOUNT HOSE, VACUUM 1 RECOMMENDED STOCK ITEMS HOSE, BRAIDED (6 ) WASHER, M8.4 FLAT SCREW, M8X1.25X80 HXHDCP WASHER, #10 LOCK COVER, FRAME SCREW, #10X1/2 S TAP WASHER, #10 FLAT SCREW, M6X1.0X16 HXHDCP FITTING, BRS, STR, PF06/BM VALVE, CHECK WASHER, M8.4 FLAT WASHER, 5/16 LOCK SCREW, M8X1.25X25 HEXHD CLIP, WIRE NUT, M6 HXLCK WASHER, 5/16 FLAT SCREW, M8X1.25X16 HXHDCP WASHER, M8.4 LOCK CLAMP, HOSE, 9/16 EAR GROMMET FITTING, PLSTC, STR, PM06/BM Gallon Self Contained Carpet Extractor (04 04) 21

22 PARTS LIST SOLUTION TANK GROUP Gallon Self Contained Carpet Extractor (04 04)

23 PARTS LIST SOLUTION TANK GROUP TANK, SOLUTION, NAVY BLUE DECAL, BLUESTAR FITTING, PVC, STR, 1 1 1/4MX1 1/2H FILTER, SCREEN, 100 MESH FITTING, BRS, E90, PM06/PF FITTING, BRS, STR, PM06 NIPPLE GASKET, TANK CONNECTION WASHER, #8 LOCK FITTING, PLSTC, STR, PM06/BM CLAMP, HOSE, 1 5/16 TO 2 1/ HOSE, DRAIN MOTOR, VACUUM (120V) BRUSH, CARBON 2/PK COVER, FAN MOTOR SCREW, M6X1.0X16 TRSPHL COVER, VACUUM MOTOR TERMINAL CLAMP, WIRE BRACKET, VAC MOTOR ELBOW, INLET WASHER,.22 X.44 FLAT WASHER, M6.4 LOCK SCREW, M5X0.8X20 PANPHL PLUG, EXPANSION STRAP, HOSE DRAIN SPACING LINK CHAIN, BALL,.162M CLIP, HOSE DRAIN FILTER, SCREEN, 20 MESH BAFFLE, TANK COUPLING, END ASM., TANK COVER GASKET, COVER KNOB, FILL COVER DECAL, FILLING INST DECAL, WARNING WASHER,.25X1.06 NEOPRENE WASHER, 1/4 NEOPRENE SCREW,.25 20X0.75 PANPHL SCREW, M6X1.0X20 HXHDCP FOAM, SOUND FOAM, SOUND FOAM, SOUND WASHER, M5.3 FLAT SCREW, M5X0.8X14 PANSLT GASKET, VAC MOTOR NUT, M6X1.0 HEX WASHER, M6.4 FLAT O RING WASHER, M5.3 FLAT SCREW, M5X0.8X14 FLTSLT CLAMP, HOSE WASHER, M5.1 LOCK WIRE TIE SCREW, #10 24X5/8 PANPHL NUT, M4X0.7 HXLCK WASHER, 1/4 NEOPRENE WASHER, M6.4 FLAT WIRE ASSY WASHER, #10 LOCK SCREW, #10 32X1/4 HEX SLOT SCREW, M4X0.7X12 PANPHL WIRE ASSY. 1 9 Gallon Self Contained Carpet Extractor (04 04) 23

24 PARTS LIST POWERBRUSH GROUP 12 To Spray Bar Gallon Self Contained Carpet Extractor (04 04)

25 PARTS LIST POWERBRUSH GROUP BASE, BRUSH, NAVY BLUE BEARING, FLANGE WASHER, M6 FLAT SCREW, M6X1.0X60 HXHDCP ANGLE, HEAD LIFT NUT, M6 HXLCK SPRING, EXTENSION SPACER SCREW, M5X0.8X20 FLTPHL SCREW, 5/16 18 X 2 1/2 HXHDCP BEARING, FLANGE SCREW, 5/16 18 SHOULDER STRAIN RELIEF HARNESS, WIRE STRAIN RELIEF FITTING, PLSTC, E90, PM04/BM CLAMP, HOSE, 7/32 5/ HOSE, BLACK.190M NUT, 5/16 18 NYLK STRAP, BEARING RETAINER WASHER, M4.3 FLAT WASHER, #8 LOCK SCREW, M4X0.7X CAP, PLUG BODY, QUICKJET GASKET, QUICKJET CAP, QUICKJET FITTING, TIP MOTOR, BRUSH (120V) BRUSH CARD, 2/PK ARMATURE W/ BEARINGS PULLEY, MOTOR BELT NUT, #10 32 HEX WASHER, #10 FLAT ANGLE, MOTOR MOUNT WASHER, 1/4 INT LOCK SCREW, M6 X 1.0 X 12 HXHDCP NUT, M5X0.8 NYLCK RECTIFIER, BRIDGE ASM., BASE PLATE PLATE, BASE GASKET, FLOOR PLATE ASM., BRUSH PULLEY PULLEY, BRUSH SEAL, BRUSH BEARING, BRUSH BLOCK, BRUSH BEARING CAPLUG, BEARING SEAT WASHER, WAVE SPRING ASM., BRUSH NYLON BRUSH, NYLON (STANDARD) BRUSH, GRIT (OPTIONAL) BEARING, BRUSH SEAL, BRUSH BLOCK, BRUSH BEARING TERMINAL,.25 FM SCREW, M4 X.7 X 8 PANPHL WASHER, #8 LOCK NUT, M4X0.7 HXLCK WASHER, #10 FLAT WASHER, #10 LOCK NUT, M5X0.8 HEX 2 9 Gallon Self Contained Carpet Extractor (04 04) 25

26 PARTS LIST ELECTRICAL PANEL GROUP Gallon Self Contained Carpet Extractor (04 04)

27 PARTS LIST ELECTRICAL PANEL GROUP CONTROL BOX, 1 TRIGGER W/O METER SWITCH, ROCKER SWITCH, ROCKER ARM, TRIGGER SPACER, TRIGGER WASHER, M4 FLAT WASHER, M3 LOCK SCREW, M3X.5X16 HXHDCP SCREW, M5X0.8X30 PANPHL WASHER, #10 LOCK STRAIN RELIEF, CORD GRIP CORD, 14/3X40 YELLOW (120V) BLOCK, TERMINAL, 07 POSITION WIRE, JUMPER SCREW, #6 SELF TAP GROUND WIRE ASSY SCREW, #10 32X1/4 HEX SLOT STRAIN RELIEF HARNESS, WIRE GROMMET, 0.50 I.D GROMMET, 0.18 I.D DECAL, CONSOLE BLOCK, TERMINAL, 3 POS SCREW, #6 SELF TAP CIRCUIT BREAKER, 3A (120V) SWITCH, PUSH, 250VAC, 15A GASKET, CONSOLE WIRE ASSY, CONSOLE WIRE ASSY, ACC SW WIRE ASSY, VAC SW WIRE ASSY, VAC MTR SCREW, #10 24X5/8 TRSPHL NUT, #10 24 KEP WASHER, #10 LOCK 1 9 Gallon Self Contained Carpet Extractor (04 04) 27

28 PARTS LIST PUMP MOTOR PUMP, SOLUTION, 100PSI, 120V KIT, PRESSURE SWITCH KIT, PRESSURE SWITCH (VITON) KIT, DIAPHRAGM ONLY KIT, UPPER PUMP HOUSING KIT, CHECK VALVE ONLY KIT, VALVE (VITON) KIT, SERVICE KIT, LOWER PUMP HOUSING Gallon Self Contained Carpet Extractor (04 04)

29 PARTS LIST VACUUM MOTOR ASSEMBLY, VAC FAN (120V) COVER, FAN MOTOR BRUSH, CARBON, 2/PK (120V) GASKET, FOAM TERMINAL WIRE TIE 1 9 Gallon Self Contained Carpet Extractor (04 04) 29

30 OPTIONS 330mm (13 in) LOW PRESSURE WAND GROUP Gallon Self Contained Carpet Extractor (04 04)

31 OPTIONS 330mm (13 in) LOW PRESSURE WAND GROUP ASM., WAND LOW PRESSURE BK TOOL, FLOOR 330MM (13 IN) DECAL, LOW PRESSURE TOOL SHOE, 330MM (13 IN) FLR TOOL GRIP, HAND ADJ. COMPLETE SCREW,.25 20X.62 HEXHD GRIP, HANDLE FOAM SCREW,.25 20X.62 FLTPHL SLEEVE, HANDLE HANDLE, VALVE PIN, HANDLE NUT, 1/4 PUSH BLK FITTING, BRS, E45, PM04/PF FITTING, BRS, QDC, PM VALVE, FLOW CONTROL KIT, VALVE PIN AND SPRING ASM, HOSE LOW PRESSURE FITTING, BRS, STR, PM04 X WASHER,.543X.875X.062 WAND ASM., SPRAYBAR WO/TIPS CROSS, 1/4 FPTXFTPXFTPXFTP FITTING, 1/4MX2 NIPPLE FITTING, BRS, E90, PF04/PF SPRAY BODY, 1/4 MALE FILTER, SCREEN 100 MESH FITTING, TIP T JET CAP, NOZZLE, SPRAY 3 9 Gallon Self Contained Carpet Extractor (04 04) 31

32 OPTIONS DELUXE POWER WAND ASSEMBLY Gallon Self Contained Carpet Extractor (04 04)

33 OPTIONS DELUXE POWER WAND ASSEMBLY WAND ASM., DELUXE, POWER WAND, DOUBLE BEND BRACKET, VALVE MOUNTING ADAPTER, HEAD/WAND FITTING, 1/8MX1/4H ELBOW FITTING, SPRAY NOZZLE ADAPTER RIVET, POP FITTING TIP 75, 1/8K JET BRUSH, DECK, POLYPRO BLOCK HEAD, WAND RETAINER, SQUEEGEE WAND BLADE, SQUEEGEE WAND BRACKET, AXLE NUT, M6X1.0 THUMB SPRING, COMP, CONICAL SCREW, M6X1.0X40 SET AXLE, WAND WHEEL, GUIDE, WAND BRACKET, AXLE WELDMENT, HANDLE BRACKET, HANDLE FITTING, 1/4M QD CPLR GROMMET HOSE, 1/4ID X 1.220M CLAMP, HOSE 8 11MM FITTING, 1/4H X 1/4NPT BARB VALVE, WATER CONTROL FITTING, 1/8M PLUG BOLT, 1/4 20X0.75 CARRIAGE WASHER, M6.4 FLAT NUT, HXLCK NUT, M06X1.0 HEX SCREW, M5X0.8X16 PANPHL SCREW, M5X0.8X10 PANPHL WASHER, #10 LOCK SCREW, 1/4 20X1/2 TRSPHL SCREW, M4X30 FLTPHL NUT, M4X0.7 NYLCK BRUSH, SCRUB ABRASIVE NTRL NYLON 80GRIT (OPTIONAL) 1 9 Gallon Self Contained Carpet Extractor (04 04) 33

34 OPTIONS UPHOLSTERY TOOL ASM., UPHOLSTERY TOOL TOOL, UPHOLSTERY VALVE, WATER NOZZLE FITTING, BRS, QDC, PMO4 1 HOSE ASSEMBLY ASM., HOSE FITTING, STL, QDC, PM06/BM CLAMP, HOSE, 1/2 EAR HOSE, SOLUTION CUFF, SWIVEL, 1 1/ HOSE, VACUUM, 1.5D X 10FT. L QUICK CONN, FEM, 1/4X1/4H SLEEVE, 1 1/2 X Gallon Self Contained Carpet Extractor (04 04)

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