Model GPD Diesel Engine Driven Fire Pump Controller

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1 Project: ustomer: Engineer: Pump Manufacturer: Submittal Document Model GPD Diesel Engine Driven Fire Pump ontroller ontents: Data Sheets Dimensional Data Wiring Schematics Field onnections Note: The drawings included in this package are for controllers covered under our standard offering. Actual AS BUILT drawings may differ from what is shown in this package.

2 Standard, Listings, Approvals and ertifications Enclosure Ambient Temperature Rating Built to NFPA 0 (latest edition) Underwriters Laboratory (UL) FM Global lass / New York ity Seismic ertification Optional E Mark UL Fire Pump ontrollers SA. No. Industrial ontrol Equipment Accepted for use in the ity of New York by the Department of Buildings See page 5 for details Various EN, IE & EE directives and standards Protection Rating Standard: NEMA (IP) Optional NEMA NEMA X0 sst painted NEMA NEMA X0 sst brushed finish NEMA R NEMA X sst painted NEMA NEMA X sst brushed finish Accessories Bottom entry gland plate Lifting Lugs Keylock handle Standard to 0 / 9 F to 0 F Optional to 55 / 9 F to F Paint Specifications Red RAL00 Powder coating Glossy textured finish IP5 IP55 IP5 IP A 0V / ph / 0hz 0V to 0V / ph / 500hz General Electrical Reading Pressure Reading Pressure and Event Recorder D Grounding system Battery chargers VD VD Negative Battery & Battery voltage Battery & Battery charging amperage harging mode ontinuous system pressure display utin and cutout pressure setting Two independent fully automatic 0A continuous charge 500mA trickle charge Pressure readings with date stamp Event recording with date stamp Under regular maintained operation, events are stored in memory for the life of the controller. Data viewable on operator interface display screen Downloadable by USB port to external memory device

3 Pressure sensing Audible Alarm Visual Indications Pressure transducer and run test solenoid valve assembly for fresh water application Pressure sensing connection / Female NPT Drain connection / Rated and calibrated for 0500psi working pressure Externally mounted with protective cover alarm bell 5 db at 0ft. (m) Engine run Main switch AUTO Main switch in OFF Main switch in HAND Periodic test ranking ycle A Power available Pump room temperature (ºF or º) Visual & Audible Alarms Visual only Pump room trouble Pump on demand A Failure harger Failure harger Failure Weak battery Weak battery Battery overvoltage Battery overvoltage Loss of continuity Loss of continuity High fuel level Fuel tank leak PLD low suction pressure High raw water temperature Low pump room temperature High pump room temperature EM warning Weekly test cutin not reached heck weekly test solenoid Pressure transducer fault Invalid utin Service required Visual and Audible Engine trouble ontroller trouble Engine low oil pressure Engine high temperature Engine low temperature Engine overspeed D Failure Battery Failure Battery Failure Engine fail to start Low fuel level EM fault EM SS in Alternate Position Fuel injection malfunction Remote Alarm ontacts DPDTA50V.A Engine run ommon controller trouble harger # & harger # failure Pressure transducer fault ommon engine trouble High engine temperature Fail to start Fuel injection malfunction** Battery # & battery # failure D failure Loss of continuity (starter) # and/or # Overspeed Fail when running Low oil pressure EM selector switch in alternate position*** PLD low suction pressure ommon pump room trouble (field reassignable)* Low fuel level High fuel level Fuel tank leak Low pump room temperature High pump room temperature A Failure HOA selector switch in OFF or HAND Free (field programmable)* *Except if option is ordered. Tornatech reserves the right to use any of these four alarm points for special specific application requirements **Applicable to electronic engines only. *** Applicable to electronic engines only. Alarms when EM selector switch on the engine is in alternate mode.

4 Terminals for Field onnections for External Devices ViZiTouch V Operator Interface Operation ommunication Protocol apability Alarm and shutdown schedule Low fuel level Remote AUTOMATI start Deluge valve start (reassignable) Fuel tank leak (reassignable) High fuel level (reassignable) Embedded microcomputer with software PL logic 7.0 color touch screen (HMI technology) Upgradable software Multilanguage Selector Switch Automatic Start Manual Start rank ycle Stopping Timers Actuation Mode HandOffAuto Behind lockable and breakable cover Start on pressure drop Remote start signal from automatic device rank and rank start pushbuttons Run test pushbutton Deluge valve start Remote start from manual device consecutive cycle attempts X 5s crank from battery or alternatively 5s rest in between each crank attempt Manual with Stop pushbutton Automatic after expiration of minimum run timer **** Field Adjustable & Visual ountdown Visual Indication Protocol: Modbus onnection type: Shielded female connector RJ5 Frame Format: TP/IP Addresses: See bulletin MODGPD Minimum run timer ****(off delay) Sequential start timer (on delay) Periodic test timer Pressure Nonpressure Automatic Nonautomatic Automatic Start Manual or Remote Start Run Test or Periodic Test High oolant Alarm only Alarm only Shutdown Low Oil Pressure Alarm only Alarm only Shutdown Overspeed Shutdown Shutdown Shutdown Starting Voltage Approx. shipping dimensions in inches (mm) Wall Mount Approx. Shipping Weight in Lbs (kg) Approx. shipping dimensions in inches (mm) Floor Mount Approx. Shipping Weight in Lbs (kg) V.D V.D " l x 9" w x " h ( x 77 x 07 ) 5 (9) l x 9 w x h ( x 77 x ) 5 (5) **** Automatic shutdown shall be approved by the AHJ.

5 Seismic ertification Seismic ertification ompany Mounting details Seismic Information TRU ompliance, LL A Tobalski Watkins Affiliate TWEI Project No.: 50 Rigid wall mounting Building ode IB 05, B 0 Test riteria I ES A5 Seismic Parameters SDS z/h I P A FLXH A RIGH A FLXV A RIGV ASE 70 hapter RRS for Nonstructural omponents Testing Spectral Response Acceleration (g) Frequency, f (Hz) Horiz. Level Vert. Level Notes: omponents are tested in accordance with IES A5, IB 05 & B 0. OSHPD Special Seismic ertification Preapproval (OSP) 5

6 A A A A A5 A A7 A A9 A A Ax B B B B B5 B B7 B B9 B0 B B B Bx 5 7 Periodic test alarm contact (DPDT) Overspeed alarm contact (DPDT) Low oil pressure alarm contact (DPDT) High coolant temperature alarm contact (DPDT) Failure to start alarm contacts alarm contact (DPDT) Battery & failure alarm contact ( x DPDT) harger & failure alarm contact ( x DPDT) A failure alarm contact (DPDT) System overpressure alarm contact (For engines with PLD) (DPDT) Extra controller trouble alarm contact (DPDT) Extra engine trouble alarm contact (DPDT) Additional engine alarm contact (DPDT) (specify function) Low fuel level alarm contact (DPDT) Water reservoir level low alarm contact (DPDT) Water reservoir empty alarm contact (DPDT) Low pump room temperature alarm contact (DPDT) High fuel level alarm contact (DPDT) Low system (discharge) pressure alarm contact (DPDT) Low suction pressure alarm contact (DPDT) Pump on demand alarm contact (DPDT) Fuel tank leak alarm contact (DPDT) Main relief valve open alarm contact (DPDT) Flow meter loop valve open alarm contact (DPDT) Water reservoir level high alarm contact (DPDT) High pump room temperature alarm contact (DPDT) Additional pump room alarm contact (DPDT) (specify function) E Mark with factory certificate Nickel cadmium battery chargers (Battery data sheet required) Engine block heater circuit KW max (same voltage as battery charger primary) 7A D D D7A D7B DA DB D9A D9B D9 D DA D D5 D5A D5B D5 D5D Engine block heater circuit KW max (same voltage as battery charger primary) onfirm power rating of block heater Non pressure actuated controller w/o pressure transducer and run test solenoid valve Louver activation circuit (battery power specific) Delayed automatic start on A power failure (factory set at 5 minutes) Low zone pump control function Middle zone pump control function High zone pump control function Lockout/interlock circuit from equipment installed inside the pump room Pressure transducer and run test solenoid valve for fresh water rated for 0500psi (for factory calibration purposes only) Pressure transducer and run test solenoid valve for sea water rated for 0500PSI Low fuel level float switch supplied as separate item (/ ) Low fuel level float switch supplied as separate item (/ ) High fuel level float switch supplied as separate item (/ ) High fuel level float switch supplied as separate item (/ ) Anticondensation heater & thermostat Anticondensation heater & humidistat Anticondensation heater & thermostat & humidistat Low suction pressure transducer for fresh water rated at 000PSI with visual indication and alarm contact Low suction pressure transducer for sea water rated at 000PSI with visual indication and alarm contact Tropicalization Mounting stand Mounting stand SST 0 painted Mounting stand SST 0 brushed finish Mounting stand SST painted Mounting stand SST brushed finish D ombined low and high fuel level float switch (/ ) Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package.

7 DA ombined low and high fuel level float switch (/ ) D7 DA D0 D D Additional Options: Fuel level probe ( ) Level indication Field programmable I/O board 5 Input / 5 output Redundant pressure transducer for fresh water rated for 0500PSI Redundant pressure transducer for sea water rated for 0500PSI Modbus with RTU frame format and RS5 connection L0 L0 L0 L0 L05 L0 L07 L0 L09 L0 L L L L L5 L L7 L L9 L0 L L L L L5 Other language and English (bilingual) French Spanish German Italian Polish Romanian Hungarian Slovak roatian zech Portuguese Dutch Russian Turkish Swedish Bulgarian Thai Indonesian Slovenian Danish Greek Arabic Hebrew hinese Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package. 7

8 ViZiTouch V Operator Interface PMS 95 PMS Noir Home olor touch screen Onscreen menu HOME page ALARM page ONFIGURATION page HISTORY page SERVIE page MANUAL page LANGUAGES page Screen protector Power LED ( colors) 5 RANK button RANK button 7 STOP button RUN TEST button 9 USB port

9 Diesel Engine Fire Pump ontroller Vdc or Vdc Negative Ground Dimensions Model:GPD Built to the latest edition of the NFPA 0 standard ontroller standard without mounting stand. Order option D5 if mounting stand required. Sensing Line onnection / " F.NPT Drain / " M.TUBE Notes: Standard: NEMA Standard paint : textured red RAL 00. All dimensions are in inches [millimeters]. enter of ViZiTouch screen: 0/" [5] from bottom (no feet). Bottom conduit entrance through removable gland plate recommended. Use watertight conduit and connector only. Protect equipment against drilling chips. Door swing equal to door width. Seismic mounting to be rigid wall only. Drawing for information only. Manufacturer reserves the right to modify this drawing without notice. ontact manufacturer for "As Built" drawing. Projection NY Dpt of Building Approved REV. DESRIPTION DD/MM/YY. Revised logo /0/ 0. First issue // DL Drawing number GPDDI700 /E

10 Diesel Engine Fire Pump ontroller VD or VD Negative Ground Wiring schematic Model:GPD Built to the latest edition of the NFPA 0 standard ontroller Trouble (Fail Safe) N N J TB J50 AB Black Red AB Engine Run / Louver Activation ircuit N N J7 TB J SV Brown Blue SV VMB Main Switch in HAND or OFF Low Fuel Level Remote Auto Start Deluge Valve Start Fuel Tank Leak Engine Trouble Pump Room Alarm (Field Programmable) J* J* N N N N IN IN IN IN J TB N J9 TB N J0 TB5 N J TB N J5 J J J5 J7 J J AI5 AI AI AI AI VIN Red White Black 5 5 PT DI5 OM DI 0 SS OFF H AUTO HAND A I/O High Fuel Level IN5 J0 UP MP MP J5 J DOWN EM Selector Switch in Alternate Position Fuel Injection Malfunction J V in V out Electronic ontrol Module Warning Electronic ontrol Module Fault PLD Low Suction Pressure High Raw Water Temperature J0 J0 B B F 5 7 B B om N BOOST ALARM B Low Raw Water Flow Low Engine Temperature Energize to Start Solenoid Engine Run Overspeed Low Oil Pressure High Engine Temperature Battery Battery Start ontactor Start ontactor Ground Ground Energize to Stop Solenoid J0 DB J07 J05 B B F 9 0 B B B B om N BOOST ALARM BATT. SUPPLY L N 5 B BATT. SUPPLY L N AB B Legend Alarm Bell Battery harger 00 VA 500Hz IS L N L' L F N E N' 5 5 B B B DB F IS J PT SS SV VMB ircuit Breaker Diesel I/O Board Filter Isolating Switch Jumper Pressure Transducer Selector Switch Solenoid Valve ViZiTouch Main Board * Remove jumper to use this feature NY Dpt of Building Approved REV. DESRIPTION DD/MM/YY Revised logo /0/ orrected SS inputs /0/7 0 First issue 0// Drawing for information only. Manufacturer reserves the right to modify this drawing without notice. ontact manufacturer for "As Built" drawing. Drawing number GPDWS700 /E DL opyright 0 Tornatech Inc. All right reserved. This drawing and the information contained or depicted herein are the sole property of Tornatech Inc. opies are communicated to the recipient in strict confidence and may not be retransmitted, published, reproduced, copied or used in any manner, including as the basis for the manufacture or sale of any products, without the express prior written consent of Tornatech Inc.

11 N AB N SV N N N N 0 OFF 0 OFF 0 OFF 0 OFF AI5 N N AI N N AI N N AI AI IN IN IN VIN IN UP IN Diesel Engine Fire Pump ontroller VD or VD Negative Ground Layout Model:GPD Built to the latest edition of the NFPA 0 standard B VMB 5 F B SS IS MP 05 0 MP B B Designation Description BB Battery harger # and # B Magnetic Breaker Pole 0 A B Magnetic Breaker Pole A DB I/O Diesel Board F IS SS VMB Filter Isolating Switch Lockable Position Selector Switch ViZiTouch Main Board DOWN V in V out B F B F DB Front Door Layout Internal Layout NY Dpt of Building Approved REV. DESRIPTION DD/MM/YY Revised logo /0/ 0 First issue // DL Drawing number GPDLY700 /E

12 Diesel Engine Fire Pump ontroller VD or VD Negative Ground Terminal Diagram Engine Terminal Strip VA 500Hz Energize to Stop Solenoid Low Engine Temperature Power Supply Terminals Wire Size: AWG.9 Nm L N Engine onnections (DB) Energize to Start Solenoid Engine Run Overspeed Low Oil Pressure High Engine Temperature Battery Battery Start ontactor Start ontactor Ground Ground EM Selector Switch in Alternate Position 0 Fuel Injection Malfunction 0 Electronic ontrol Module Warning 0 Electronic ontrol Module Fault 0 PLD Low Suction Pressure 05 High Raw Water Temperature 0 Low Raw Water Flow J0 J0 Terminals Wire Size: AWG 0.5 Nm Model:GPD Built to the latest edition of the NFPA 0 standard ontroller Trouble (Fail Safe) Remote Alarm Terminals (DB) Engine Run Louver Activation ircuit Main Switch in HAND or OFF Engine Trouble ** Pump Room Alarm ** (Field Programmable) loses to alarm loses to alarm loses to alarm loses to alarm loses to alarm loses to alarm loses to alarm loses to alarm loses to alarm loses to alarm loses to alarm loses to alarm N J TB N N J7 TB N N J TB N N J9 TB N N J0 TB5 N N J TB N Field onnections (DB) Terminals Wire Size: AWG 0.5 Nm Low Fuel Level Remote Auto Start J* IN IN All wiring between the controller and diesel engine shall be stranded (NFPA0) Deluge Valve Start ** Fuel Tank Leak ** J* IN IN J5 Wiring between controller and engine (terminals 0, 0, 0, 0, 05, 0,,,,,,5) must be #AWG as minimum. High Fuel Level ** Network onnection (VMB) Shielded Female onnector RJ5 Modbus TP/IP IN5 Wiring between controller and engine (terminals [rated at 0A or A for 0 seconds], 9, 0 [rated at 0A]) must be stranded #0AWG as minimum. Wiring between controller and engine (terminals,, [rated at 0A]) must be stranded and sized according to distance. * Remove jumper to use this feature ** Reassignable Drawing for information only. Manufacturer reserves the right to modify this drawing without notice. ontact manufacturer for "As Built" drawing. REV. DESRIPTION DD/MM/YY NY Dpt of Building Approved Revised logo /0/ 0 First issue 0// DL Drawing number GPDTD700 /E

13 Diesel Engine Fire Pump ontroller VD or VD Negative Ground Louver onnection Model:GPD Built to the latest edition of the NFPA 0 standard Located in ontroller Engine Run Alarm ontacts loses to alarm N N N J7 TB M Louvers Motor Power Supply from a Reliable External Power Source (See NFPA00.. & A..) REV. DESRIPTION DD/MM/YY NY Dpt of Building Approved Revised logo /0/ 0 First issue 0// Drawing number GPDTD70 /E

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