UltraCella. Electronic control for Cold Rooms. User manual NO POWER & SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT!

Transcription

1 UlraCella Elecronic conrol for Cold Rooms User manual NO POWER & SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT! H i g h E f f i c i e n c y S o l u i o n s

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3 WARNING DISPOSAL CAREL developed is producs hanks o he several years of experience in he HVAC field, coninuous invesmen in echnological innovaion of he produc, rigorous qualiy procedures and processes wih in-circui and funcion ess on 00% of is producion, as well as he mos innovaive producion echnologies available on he marke. CAREL and is branch offices/affiliaes do no guaranee, in any case, ha all he aspecs of he produc and he sofware included in he produc will respond o he demands of he final applicaion, even if he produc is buil according o sae-of-he-ar echniques. The clien (builder, developer or insaller of he final equipmen) assumes every responsibiliy and risk relaing o he configuraion of he produc in order o reach he expeced resuls in relaion o he specific final insallaion and/or equipmen. CAREL, in his case, hrough specific agreemens, can inervene as consulan for he posiive resul of he final sar-up machine/applicaion, bu in no case can i be held responsible for he posiive working of he final equipmen/apparaus. The CAREL produc is a sae-of-he-ar produc, whose operaion is specified in he echnical documenaion supplied wih he produc or can be downloaded, even prior o purchase, from he websie Each CAREL produc, in relaion o is advanced echnological level, needs a phase of definiion / configuraion / programming / commissioning so ha i can funcion a is bes for he specific applicaion. The lack of such phase of sudy, as indicaed in he manual, can cause he final produc o malfuncion of which CAREL canno be held responsible. Only qualified personnel can insall or carry ou echnical assisance inervenions on he produc. The final clien mus use he produc only in he manner described in he documenaion relaed o he produc iself. Wihou excluding proper compliance wih furher warnings presen in he manual, i is sressed ha in any case i is necessary, for each CAREL produc: No allow he elecronic circuis geing we. Rain, humidiy and all ypes of liquids or condensae conain corrosive mineral subsances ha can damage he elecrical circuis. In any case, he produc should be used and sored in environmens ha respec he emperaure and humidiy limis specified in he manual; No o insall he device in a paricularly ho environmens. Temperaures ha are oo high can shoren he duraion of he elecronic devices, damaging hem and disoring or meling he pars in plasic. In any case, he produc should be used and sored in environmens ha respec he emperaure and humidiy limis specified in he manual; No o ry o open he device in any way differen han ha indicaed in he manual; No o drop, hi or shake he device, because he inernal circuis and mechanisms could suffer irreparable damage. No o use corrosive chemical producs, aggressive solvens or deergens o clean he device; No o use he produc in applicaion environmens differen han hose specified in he echnical manual. All he above repored suggesions are also valid for he conrol, serial boards, programming keys or however for any oher accessory in he CAREL produc porfolio. CAREL adops a coninuous developmen policy. Therefore, CAREL reserves he righ o carry ou modificaions and improvemens on any produc described in his documen wihou prior noice. The echnical daa in he manual can undergo modificaions wihou forewarning. The liabiliy of CAREL in relaion o is producs is specified in he CAREL general conrac condiions, available on he websie and/or by specific agreemens wih cusomers; specifically, o he exen where allowed by applicable legislaion, in no case will CAREL, is employees or subsidiaries be liable for any los earnings or sales, losses of daa and informaion, coss of replacemen goods or services, damage o hings or people, downime or any direc, indirec, incidenal, acual, puniive, exemplary, special or consequenial damage of any kind whasoever, wheher conracual, exra-conracual or due o negligence, or any oher liabiliies deriving from he insallaion, use or impossibiliy o use he produc, even if CAREL or is subsidiaries are warned of he possibiliy of such damage. INFORMATI FOR THE USERS REGARDING THE CORRECT HANDLING OF WASTE ELECTRIC AND ELECTRIC EQUIPMENT (WEEE) Wih reference o European Parliamen and Council Direcive 2002/96/EC issued on 27 January 2003 and he relaed naional implemenaion legislaion, please noe ha: WEEE canno be disposed of as municipal wase, said wase mus be colleced separaely; he public or privae wase collecion sysems defined by local legislaion mus be used. Moreover, he equipmen can be reurned o he disribuor a he end of is working life when buying new equipmen; his equipmen may conain dangerous subsances: improper use or incorrec disposal of such may have negaive effecs on human healh and on he environmen; he symbol (crossed-ou wheeley bin) shown on he produc or on he packaging and on he insrucion shee indicaes ha he equipmen has been inroduced ono he marke afer 3 Augus 2005 and ha i mus be disposed of separaely; in he even of illegal disposal of elecrical and elecronic wase, he penalies are specified by local wase disposal legislaion. Maerials warrany: 2 years (from he dae of producion, excluding consumables). Type-approval: he qualiy and safey of CAREL S.P.A. producs are guaraneed by he design sysem and ISO 900 cerified producion. HACCP: CAUTI The Food Safey programs based on HACCP procedures and on cerain naional sandards, require ha he devices used for food preservaion are periodically checked o make sure ha he measuring errors are wihin he allowed limis of he applicaion of use. Carel recommends compliance wih he indicaions of European sandard Temperaure recorders and hermomeers for ranspor, sorage and disribuion of chilled, frozen, deep-frozen/ quick-frozen food and ice cream PERIODIC VERIFICATI, EN (or subsequen updaes)or similar sandards and prescripions applicable in he counry of use. The manual conains furher indicaions regarding echnical feaure, proper insallaion and configuraion of he produc. NO POWER & SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT! WARNING: separae he probe cables and he digial inpu cables as much as possible from he inducive load and power cables o preven possible elecro-magneic inerference. Never inroduce power cables and signal cables (including hose of elecric conrol board) ino he same cable roughs. 3

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5 Conen. INTRODUCTI 7. Par numbers Expansion modules INSTALLATI 9 2. Assembly and sizes (mm) Srucure Wiring diagram Expansion modules assembly Ulra EVD module Ulra Power module EVDice Ulra 3ph module EVAPORATOR Ulra 3ph module FULL Insallaion Connecion in supervisoring nework UlraCella Service erminal Upload/download parameers (USB memory key) USER INTERFACE Display Keyboard Programming Procedures Mulifuncion menu Message language selecion COMMISSIING 3 4. Firs commissioning Parameers o be se for he commissioning Single digi display models cod. WB000S* commissioning Double digi display models cod. WB000D* commissioning Commissioning wih UlraCella Service Terminal Main funcion commissioning Ligh managemen Oher configuraion parameers Ulra EVD EVO module commissioning EVDice commissioning Ulra 3Ph Evaporaor module commissioning Ulra 3Ph Full module commissioning OUTPUTS CFIGURATI AND PROTECTIS Analogue oupu Digial Oupus CTROL Swiching he conroller and Virual probe Se poin Pump down Auosar in pump down Coninuous cycle Door swich conrol Defros Evaporaor Fans Condenser fans Duy seing Bowl resisance Defrosing wih 2 evaporaors Second compressor wih roaion Conrol wih dead band AUX oupu acivaion by ime band Humidiy managemen Dehumidificaion Generic funcions Oupu configuraion PARAMETERS TABLE SIGNALS AND ALARMS Signalling Alarms Rese alarms HACCP alarms and display EVD EVO alarms EVDice alarms PH module alarms Alarm parameers HACCP Alarm parameers and monioring acivaion High condenser emperaure alarm TECHNICAL SPECIFICATIS 8 9. UlraCella echnical characerisics EVD Modules echnical characerisics Power Modules echnical characerisics PH EVAPORATOR Modules echnical characerisics PH FULL Modules echnical characerisics ELECTRICAL WIRING 3PH MODULES Elecrical wiring 3PH EVAPORATOR Module Elecrical wiring 3PH FULL Module...9. SOFTWARE RELEASE 99. Sofware release able

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7 . INTRODUCTI Ulracella is a family of producs consising of a conrol sysem for he basic funcions of a cold room o which can be added furher modules for accessory funcionaliies (e.g. elecronic valve, power relays, ec.). The user inerface ensures ease in use and i consiss, depending on he models, of: wide led display on which can be viewed he operaing emperaure and he acive loads; a graphic erminal wih ex srings in muliple languages, which guide he user during commissioning (wizard). I is also equipped wih conexual help menus accessible during programming, ha provide an accurae descripion of he alarms. The accessory modules allow: he insallaion of he elecronic expansion valve, using he module wih CAREL EVD Evoluion driver dedicaed o he conrol of superhea; compressor conrol wih power relay of up o 3 Hp; he use of a single-phase circui breaker swich in addiion o he power relay. The graphic erminal is also available as a service ool, which is useful when he conrol has he only LED inerface. UlraCella has a por for he inserion of a USB memory key o: load he languages for he graphic erminal during he firs commissioning; parameers upload/download; oher operaions reserved for he service cenre (e.g. sofware updae); download log of emperaure recorded. When mouning he opional modules are mached o he righ of he main conrol sysem and conneced o i wih waerigh coupling, o ensure he IP degree of proecion of he assembly. Main characerisics: 6 relay oupus: compressor, defros, fan, ligh, AUX, AUX2; assembly on guide DIN or wall; LED board wih brigh display wih 3 digis, wih decimal poin and icons ha indicae he operaing saus; inegraion of he keys in he fron panel (LED board) o ensure a high degree of proecion (IP65) and safey during operaion and cleaning; availabiliy of 0 ses of parameers (recipes) preloaded by CAREL bu modifiable, corresponding o he same number of parameers configuraions, o adap he conrol o he specific conservaion needs required by he cold room; navigaion on inuiive user inerface wih conexual backligh keyboard; defros can be driven using he keyboard, digial inpu and supervisor; various ypes of defros managemens, on one or wo evaporaors: naural (wih sop compressor), resisance, ho gas; conrol of compressors wih up o 2 Hp or up o 3 Hp wih he accessory power module; emperaure conrol wih virual adjusmen probe; digial inpus ha can be configuraed for alarm acivaion, enabling or acivaing defros, door swich, auxiliary oupu, on / off, ec; conrol of compressor wih double sep or of wo compressors, even wih roaion; keyboard safey: operaion of he single keys can be disabled o avoid ampering; ligh managemen by door swich or dedicaed key; alarm buzzer; HACCP funcion: emperaure monioring and adjusmen in case of alarm due o high emperaure during operaion or afer black ou; RS485 nework connecion for remoe monioring and supervision syems.. Par numbers UlraCella Fig..a P/N Descripion WB000S**F0 UlraCella, led display wih single row WB000D**F0 UlraCella, led display wih double row Fig..b Fig..c Tab..a 7

8 .2 Expansion modules EVD Module (P/N WM00E***00) Expansion module conaining he supply ransformer and he driver EVD Evo o conrol he elecronic expansion valve. P/N Descripion WM00ENS000 Ulra EVD Module wihou EVD display WM00ENSI00 Ulra EVD Module wih EVD I/E display WM00ENNI00 Closed Ulra EVD module - commissioning wih UlraCella WM00EUN000 Closed Ulra EVD module wih Ulracap commissioning wih UlraCella WM00EUS000 Ulra EVD module wih Ulracap wihou EVD display WM00EUK000 Closed Ulra EVD module wih Ulracap, sand-alone - commissioning wih UlraCella WM00EUC000 Ulra EVD module wihou EVD display wih Ulracap, sandalone Tab..b Fig..a Fig..b Fig..c Power module (P/N WM00P000*N) Expansion module ha conains he circui breaker swich and 3 Hp relay for compressor conrol. There is also a version wihou relay, o give way o he insaller o inser devices suiable for he applicaion (conacors, safey devices, ec.) P/N Descripion WM00P0003N Ulra Power Module main swich and 3HP relay WM00P000NN Ulra Power Module main swich Tab..c Fig..d Three phases expansion Modules Ulra 3PH Evaporaor Modules are expansion modules o conrol hreephase evaporaors. They have o be combined wih UlraCella conrols P/Ns WB000S% or WB000D% and have inside high power acuaors o handle direcly hree-phase loads of he evaporaor. Ulra 3PH Full Modules are expansion modules o conrol hree-phase condensing and evaporaor unis. They have o be combined wih UlraCella conrols P/Ns WB000S% or WB000D% and have inside high power acuaors o handle direcly hree-phase loads of he condensing and evaporaor unis. P/N WT00E600N0 WT00E900N0 WT00EA00N0 WT00F4B0N0 WT00F7C0N0 Descripion Ulra 3PH Evaporaor module 6kW Ulra 3PH Evaporaor module 9kW Ulra 3PH Evaporaor module 20 kw Ulra 3PH module Full 4HP Ulra 3PH module Full 7,5Hp Tab..d Fig..e Fig..f Fig..d Three-phase power modules (P/N WT00S*00N0) Power 3PH Modules are expansion modules for conrolling a single hreephase load, usually he defros heaer. They include a pre-wired hreephase conacor and a four-pole circui breaker. P/N WT00SB00N0 WT00SC00N0 WT00SD00N0 Descripion Power 3PH module wih circui breaker, defros 6A Power 3PH module wih circui breaker, defros 0A Power 3PH module wih circui breaker, defros 6A Tab..a UlraCella Service Terminal The UlraCella conrol can be conneced o an exernal erminal, wihou having o open he uni, for easy commissioning and programming of he conrol parameers, o be used wih he conrols having LED display. When connecing he UlraCella Service Terminal he LED inerface is emporarily disabled. P/N Descripion PGDEWB0FZ0 UlraCella Service wih pgd user inerface PGDEWB0FZK UlraCella Service wih pgd user inerface + 3 m. cable and S90CN00 connecor Tab..e Fig..e 8

9 2. Assembly and sizes (mm) The conrol sysem has holes on he lower and righ side, in which he insaller can inser he cable glands. 2. INSTALLATI ,5 07,5 87,5 47,5 N Fig. 2.a Fig. 2.b Mouning A: wih DIN rail B: wihou DIN rail 260.a: Fix he DIN rail and inser he conroller Ø 4,5 56.b: Make 4 holes (Ø 4,5 mm) according o he drilling emplae and inser he dowels (mm) a: Remove he frames, loosen he screws () and open he panel 2.b: Remove he frames 2 9

10 N A A 2 B 2 B A A 3.a: Mark on he wall he posiions of he lower holes, remove he panel and perform he drills (Ø 4.5 mm); inser he plugs. Replace he panel on he DIN guide and fix i fasening he lower screws. 3.b: Fasen he screws () and fix he panel. Loosen he screws (2) and open he panel. N connecion o opion modules A power supply, compressor fan, acuaors probes, digial inpus 4: Use he holes and moun he cable glands o connec: on he lower side: supply cables, probes, acuaors; on he righ side: cables for he connecion of accessory modules; 5: Close he panel fasening he screws (2). Cauion: separae he power cables (supply, acuaors) from he signal cables (probes, digial inpus). Noe: use a hole saw o drill he knock-ous (A). 2.2 Srucure Models wih single digi display cod. WB000S* Fig. 2.c Key Keyboard 2 Display 3 Wall mouning holes 4 Locking screws 5 Connecor for UlraCella Service (*) 6 Green LED (*) 7 Red LED (*) 8 USB Por (*) (*) Visible afer removing he boom frame 0

11 Models wih double digi display cod. WB000D* Fig. 2.d Key Keyboard 2 Display 3 Wall mouning holes 4 Locking screws 5 Connecor for UlraCella Service (*) 6 Green LED (*) 7 Red LED (*) 8 USB por (*) (*) Visible afer removing he boom frame 2.3 Wiring diagram o connecor board o remoe erminal display EN UL 873 VL Rx/Tx+ Rx/Tx Rx/Tx+ Rx/Tx- Rx/Tx+ Rx/Tx- FieldBus o graphic erminal display 250 V BMS UlraCella Conrol EN UL 873 EN UL V 250 V R5 - R6 2 (0) A 2 A res. 2HP 2FLA 72 LRA R3 - R4 0 A res. 5 (3) A 0 A res. 5FLA 8 LRA R - R2 8 (4) A N.O. 8 A res. 2FLA 2 LRA o LED display board 24 Vac R6 R5 R4 R3 R2 R B3 B2 B Y B4 B5 5 VREF + Vdc DI DI2 DI3 DI CMP DEF FAN LIGHT CAREL NTC, PT000 CAREL NTC, PT000 CAREL NTC, PT000 analog oupu (0 o 0 Vdc) CAREL NTC, analog inpu 0 o 0 Vdc Door swich 0 o 5 Vdc OUT M +V B5 analog inpu (4 o 20 ma) Key B B5 Analogue inpus 5 DI Door swich DI2, DI3 Digial inpus 2, 3 Y 0 0 V analogue oupu Grounding for signals 5 VREF Raiomeric pressure probe power supply +Vdc Acive probe supply (humidiy) CMP DO (*) Compressor DEF DO2 (*) Defros FAN DO3 (*) Evaporaor fan LIGHT DO4 (*) Ligh AUX DO5 (*) Auxiliary oupu AUX2 DO6 (*) Auxiliary oupu 2 L, N Power Supply Fieldbus Fieldbus Serial (9200 Baud, 8 bi, 2 bi sop, no pariy) BMS BMS Serial (*) Digial oupus display in he mulifuncion module (see chap. 3). 230 V 20 A max Fig. 2.e

12 2.4 Expansion modules assembly Dimensions (mm) Layou If more han one expansion modules i is o assemble, use he arrangemen of figure o opimize he wiring. 47,5 47,5 UlraCella Conrol Power Module EVD Module ,5 87,5 260 drilling emplae 47,5 07,5 Ø32 47,5 07,5 Ø32 Ø 4, WM00ENS000 WM00ENSI00 Fig. 2.f 0 WM00ENNI00 Overall drilling emplae (mm) If UlraCella and expansion modules have o be mouned a he same ime, use he overall drilling emplae. 03 Fig. 2.h DIN RAIL UlraCella Expansion Module 24 Ø 4,5 mm Fig. 2.g Mouning A B : Use a hole saw o drill he panel in correspondence wih he predrilled holes (seps A, B). If presen, fasen he DIN rail for he module. 2: Remove he faceplaes. Unscrew he screws (3) and open he UlraCella conrol 2

13 A A 2 B N 2 B A A 3: Raise he cover or remove he faceplaes and unscrew he screws o remove he panel and open he module. 4: Pu he module close o UlraCella conrol and inser he coupling clamps supplied as sandard. 3

14 N G G0 S S2 S S4 DI DI2 Tx/Rx N G G0 S S2 S S4 DI DI2 Tx/Rx 2.5 Ulra EVD module Mouning wih DIN rail 5.a Mark he posiions of he boom holes on he wall (A), remove he coupling clamps (B), exrac he module (C). Drill he corresponding holes (Ø 4,5 mm) and inser he anchors. Place again he module: moun he coupling clamps (B) and fasen he screws (A). Mouning wihou DIN rail 5.b Mark he posiions of he 4 holes (A), remove he coupling clamps (B), exrac he module (C). Drill he corresponding holes (Ø 4,5 mm), depending on drilling emplae and inser he anchors. Place again he module: moun he coupling clamps (B) and fasen he screws (A). B PRI 230 V B A A PRI 230 V B VBAT COMA NOA C SEC 24 V B VBAT COMA NOA C SEC 24 V VREF VREF B A A Fig. 2.i Fig. 2.j WM00ENNI00, WM00EUN000 and WM00EUK000: Connec UlraCella o EVD module by serial cable in according wih following wiring diagram e refer o below parameers able abou EVD Evo driver commissioning. WM00ENSI00, WM00ENS000, WM00EUS000 and WM00EUC000:. Driver commissioning by EVD Evo display. Connec auxiliary UlraCella oupu AUX or AUX2 relay o digial inpu DI of EVD Evo and se parameers in his way: H=7 (for AUX) or H5=7 (for AUX2) -> second delayed compressor C=0 -> delay acivaion second compressor = 0 In his way auxiliary oupu is se like free conac cooling reques, suiable o be conneced o digial inpu DI of EVD Evo driver. No seing is requesed in UlraCella. 2. EVD Evo driver commissioning by UlraCella Connec UlraCella o EVD module by serial cable in according wih following wiring diagram e refer o below parameers able abou EVD Evo driver commissioning. If is conneced by serial cable, driver parameers can be displayed only (no modifiable) by local EVD Evo display. Once driver is abled by UlraCella (parameer P=) is parameers are ones communicaed and se by UlraCella, in according wih below parameers able (modifiable by UlraCella only); parameers evenually previously se by EVD Evo display will be los. B A A ULTRACELLA CTROL ULTRA EVD MODULE BLIND cod. WM00ENNI00 CAREL ExV VL Rx/Tx+ Rx/Tx Rx/Tx+ Rx/Tx- Rx/Tx+ Rx/Tx- FieldBus BMS UlraCella Conrol Vac B3 B2 B Y B4 B5 5 VREF + Vdc DI DI2 DI3 CAREL NTC, PT000 CAREL NTC, PT000 CAREL NTC, PT000 analog oupu (0 o 0 Vdc, PWM) CAREL NTC, analog inpu 0 o 0 Vdc OUT B5 analog inpu 0 o 5 Vdc M (4 o 20 ma) +V DI (**) Door swich 25 VA bianco/whie verde/green marrone/brown 24 Vac 2 AT G G0 VBAT shield COMA NOA giallo/yellow S EN UL V R5 - R6 2 (0) A 2 A res. 2HP 2FLA 72 LRA R6 R CMP DEF EN UL 873 EN UL V 250 V R3 - R4 0 A res. 5 (3) A 0 A res. 5FLA 8 LRA R - R2 8 (4) A N.O. 8 A res. 2FLA 2 LRA R4 R3 R2 R FAN LIGHT EVD Module raiomeric pressure ransducer VREF S S2 S3 S4 DI DI2 Tx/Rx V 20 A Fig. 2.k NTC 4

15 N 2.6 Ulra Power module Mouning wih DIN rail 5.a Mark he posiions of he boom holes (A), remove he coupling clamps (B), exrac he module (C). Drill he corresponding holes (Ø 4,5 mm) and inser he anchors. Place again he module: moun he coupling clamps (B) and fasen he screws (A). B Mouning wihou DIN rail 5.b Mark on he wall he posiions of he 4 holes (A), remove he coupling clamps (B), exrac he module (C). Drill he corresponding holes (Ø 4,5 mm), depending on drilling emplae and inser he anchors Place again he module: moun he coupling clamps (B) and fasen he screws (A). B A A B N C 2 3 B C B A A Fig. 2.l Fig. 2.m B A A Connec elecrically he mudule wiring according o he diagram. ULTRACELLA CTROL ULTRA POWER MODULE VL Rx/Tx+ Rx/Tx- Power Module o graphic erminal display EN UL Rx/Tx+ Rx/Tx- Rx/Tx+ Rx/Tx- FieldBus BMS UlraCella Conrol 250 V R5 - R6 2 (0) A 2 A res. 2HP 2FLA 72 LRA 24 Vac R6 R B3 B2 B Y B4 B5 5 VREF + Vdc DI DI2 DI3 CAREL NTC, PT000 CAREL NTC, PT000 CAREL NTC, PT000 analog oupu (0 o 0 Vdc, PWM) CAREL NTC, analog inpu 0 o 0 Vdc OUT B5 analog inpu 0 o 5 Vdc M (4 o 20 ma) +V DI (**) DEF Door swich BROWN CYAN RED CYAN PE 230 V~ L N CYAN BROWN 6 3 Circui Breaker CMP Relay 3Hp (*) 2 3 o connecor board EN UL 873 EN UL V 250 V R3 - R4 0 A res. 5 (3) A 0 A res. 5FLA 8 LRA R - R2 8 (4) A N.O. 8 A res. 2FLA 2 LRA R4 R3 R2 R FAN LIGHT 5 2 BROWN V 20 A max (*) Noe: highlighed wires and 3hp relay supplied wih he module code WM00P0003N Fig. 2.n 5

16 Mode GASType Super Hea 2.7 EVDice For deails on assembling EVD ICE on he evaporaor, see he user manual, EN Connec UlraCella o he EVD ICE driver via he Fieldbus serial line (RS485 Modbus proocol), as shown in he following wiring diagram, and refer o he parameer able for he driver configuraion o graphic erminal VL Rx/Tx+ Rx/Tx Rx/Tx+ Rx/Tx- Rx/Tx+ Rx/Tx- FieldBus BMS o LED display board B3 B2 B Y B4 B5 5 VREF + Vdc DI DI2 DI3 CAREL NTC, PT000 CAREL NTC, PT000 CAREL NTC, PT000 analog oupu (0 o 0 Vdc, PWM) CAREL NTC, analog inpu 0 o 0 Vdc OUT B5 analog 0 o 5 Vdc M inpu +V (4 o 20 ma) DI (**) Door swich Non rimuovere il cappuccio di proezione! Do no remove he proecion cap! CAREL E 2 V / E 3 V unipolar valve A CAP B ULTRACAP Module C D 24 Vac 8 7 S2 S EN UL 873 R5 - R6 2 (0) A 250 V 2 A res. 2HP 2FLA 72 LRA R6 R CMP DEF o connecor board EN V UL 873 EN V UL 873 R3 - R4 0 A res. 5 (3) A 0 A res. 5FLA 8 LRA R - R2 8 (4) A N.O. 8 A res. 2FLA 2 LRA R4 R3 R2 R FAN LIGHT 230 V 20 A max F verde/ green nero / black Tx / Rxbianco / whie Tx / Rx+ E marrone / brown L blu / blue N nero / black DI shield shield 230 Vac Fig. 2.o 2.8 Ulra 3ph module EVAPORATOR. Following drilling emplae, drill 4 (6) holes on he wall: Unscrew 6 fixing screws of fronal cover Remove fronal cover Fix panel o he wall by using screws wih suiable lengh o wall hickness Drill side surface of expansion module where i s necessary and fi cable glands o connec: power supply cables, serial cable, probes and power cables for loads Imporan: separae he power cable (power supply, acuaors) from he signal cables (probes, digial inpus) and serial cable use cable wih secion suiable o curren raing hey have o carry connec clamp marked wih PE o he ground of power supply sysem 2. Connec hree-phase expansion o UlraCella by shielded serial cable AWG Close fronal by screwing he 6 screws 4. Power on UlraCella (230 Vac) and expansion hree-phase module (400 Vac) 5. Acivae magneohermic swich Fig. 2.p 300 6

17 M KR2 CAREL NTC, PT000 CAREL NTC, PT000 CAREL NTC, PT000 analog oupu (0 o 0 Vdc, PWM) CAREL NTC, analog inpu 0 o 0 Vdc B5 analog 0 o 5Vdc inpu (4 o 20 ma) Ulra 3PH I/O module AP KR3 KM2 KM QF PE 24 7 PE2 25 PE3 25 P P P M CMP DEF FAN LIGHT AUX: AUX:2 TS TS SP3 SP3 AP3:L AP3:N ST ST ST2 ST2 TS2:Y TS2: AUX2: AUX2:2 AP:J6/- AP:J6/+ AP:J6/ QF2 o connecor board AUX AUX ermosao di sicurezza ermosao di sicurezza Clicson evaporaore Clicson evaporaore UlraCella UlraCella defros defros defros aux defros aux venilaore evaporaore 0-0 Vdc Y venilaore evaporaore 0-0 Vdc consenso unia' moocondensane consenso unia' moocondensane + conrollo conrollo conrollo XA XP Fig. 2.q 2.9 Ulra 3ph module FULL. Following drilling emplae, drill 4 (6) holes on he wall: Unscrew 6 fixing screws of fronal cover Remove fronal cover Fix panel o he wall by using screws wih suiable lengh o wall hickness Drill side surface of expansion module where i s necessary and fi cable glands o connec: power supply cables, serial cable, probes and power cables for loads Imporan: separae he power cable (power supply, acuaors) from he signal cables (probes, digial inpus) and serial cable use cable wih secion suiable o curren raing hey have o carry connec clamp marked wih PE o he ground of power supply sysem afer powering on hree-phase expansion check he correc raing curren absorpion on he loads 2. Connec hree-phase expansion o UlraCella by shielded serial cable AWG Fig. 2.r CAREL NTC, PT000 CAREL NTC, PT000 CAREL NTC, PT000 analog oupu (0 o 0 Vdc, PWM) CAREL NTC, analog inpu 0 o 0 Vdc B5 analog 0 o 5Vdc inpu (4 o 20 ma) Ulra 3PH I/O module KR2 AP KR3 KM3 KM2 KM QF XA:03 QF2:N2/XA:06 XA:0/KM3:4 XA:05 XA:04 XA:08/XA:02 KM3:62 XA:06 KR2: KR2:4 FU2:2/XA:3 KR:A2/FU:2 XA:28/XA: XA:5 XA:4 KR:A??:J0/NO KM2:A??:J0/NO2 KM:A??:J/C3/4/5 XA:26/??:J/NO3 KM3:A XA:22 KM3:A2/XA:29??:J2/NC6/XA:3 XA:27/KR2:A2??:J2/U XA:43??:J2/U2 XA:45/XA:4??:J2/U3??:J2//XA:43??:J2/U Y KR: 62 AP:- AP:+ AP: PE09 TC:PE CMP DEF FAN QF2 QM o connecor board LIGHT condenser fan MV3: condenser fan MV3:2 parializaion pressure swich condenser fan SP parializaion pressure swich condenser fan SP condenser fan 2 MV4: condenser fan 2 MV4:2 crankcase heaer RR2 crankcase heaer RR2 aux AUX: aux AUX:2 kriwan AP2:L L kriwan AP2:N N kriwan AP2: kriwan AP2:4 pressure swich SP2 pressure swich SP2 securiy hermosa TS securiy hermosa TS evaporaor clicson SP3 evaporaor clicson SP3 pump down TK pump down TK liquid valve YV liquid valve YV ulracella ULTRACELLA:L ulracella ULTRACELLA:N defros ST defros ST defros aux ST2 defros aux ST2 emp condensaore ST3 emp condensaore ST3 fan evaporaore 0-0vdc 7AP:Y fan evaporaore 0-0vdc 7AP: conroller AP:J6/- conroller AP:J6/+ conroller AP:J6/ TC XA XP Fig. 2.s 7

18 3. Close fronal by screwing he 6 screws 4. A he firs sar-up of he uni, i s suggesed o calibrae moor circui breaker on effecive compressor absorpion raing HACCP - CAUTI When he emperaure measuremen is relevan for Food Safey (see HACCP), will be used only emperaure probes suggesed by Carel. The sandards in force may require he compilaion and preservaion of appropriae documenaion, as well as periodic checks on insrumenaion and sensors. If in doub, consul he person in charge of food safey or he manager of he plan. 5. Power on UlraCella (230Vac) and expansion hree-phase module (400Vac) 6. Acivae magneohermic swich and moor circui breaker 2.0 Insallaion Proceed as follows for insallaion, making reference o he wiring diagrams in he previous paragraphs:. Connec he supply and probes: he probes can be remoe-conrolled up o a maximum disance of 0 meres from he conroller as long as cables wih minimum secion of mm 2 are used. 2. Program he conrol: as indicaed in chaper Commissioning and User inerface ; 3. Connec he acuaors: he acuaors should only be conneced afer having programmed he conroller. I is recommended o carefully evaluae he maximum capaciies of he relays indicaed in able Technical specificaions. 4. Connecion o he serial nework (if presen): all conrols are fied wih a serial connecor for connecion o he supervisory nework. 2. Connecion in supervisoring nework Warnings: properly fix he converer o avoid disconnecions; perform he wiring wihou power supply; keep he cables of he converer CVSTDUMOR0 separae from power cables (supply and relay oupus). The RS485 converer allows you o connec o he UlraCella conrol nework o he monioring nework for complee conrol and monioring of conrols conneced. The sysem provides a maximum of 207 unis wih a maximum lengh of 000 m. For he connecion i is requesed he accessory sandard (RS485-USB converer cod. CAREL CVSTDUMOR0) and a erminaing resisor of 20 Ω o be placed on he erminals conneced o he las conrol. Connec RS485 converer o he conrols as shown in he figure. For assigning he serial address see he parameer H0. See he insrucion shee of he converer for furher informaion. USB UlraCella Warnings: avoid insalling UlraCella conrol sysem in environmens wih he following characerisics: relaive humidiy over 90% non-condensing; srong vibraions or knocks; exposure o coninuous jes of waer; exposure o aggressive and polluing amospheric agens (e.g.: sulphur and ammonia gases, saline mis, smoke) o avoid corrosion and/or oxidaion; high magneic and/or radio frequency inerference (e.g. near ransmiing anennas); exposure of he conrol sysem o direc sunligh and amospheric agens in general. CVSTDUMOR0 USB-485 Converer T - T+ T+ T- o BMS por UlraCella...n The following recommendaions mus be respeced when connecing he conrollers: Warnings: incorrec connecion of he power supply may seriously damage he conrol sysem; use cable ends ha are suiable for he erminals. Loosen every screw and fi he cable end, nex ighen he screws and genly pull he cables o check heir ighness. If using an auomaic screwdriver, adjus he orque o a value less han 0.5 N m; separae as much as possible (by a leas 3 cm) he probe signal and digial inpu cables from inducive loads and power cables, o avoid any elecromagneic disurbance. Never lay power cables and probe cables in he same cable conduis (including hose for he elecrical panels). Do no insall he probe cables in he immediae viciniy of power devices (conacors, circui breakers or oher). Reduce he lengh of he sensor cables as much as possible, and avoid spirals around power devices; only use IP67 guaraneed probes as end defros probes; place he probes wih he verical bulb upwards, so as o faciliae drainage of any condensae. Remember ha he hermisor emperaure probes (NTC) have no polariy, so he order of connecion of erminals is no imporan. 20 Ω T + T- o BMS por Fig. 2. UlraCella can be conneced o boh PlanVisor and PlanWach via BMS por (RS485). Saring from.5 release sofware, boh CAREL and Modbus proocols are available from BMS por, selecable by H7 parameer. - H7 = 0 CAREL proocol - H7 = Modbus proocol Saring from sofware release.7, he baud rae, sop bis and pariy of he BMS por can be se using parameers H0, H and H2; he daa bis seing on he oher hand remains fixed a 8. Cauion: in order o ensure he safey of he uni in he even of serious alarms, all he elecromechanical safey devices required o guaranee correc operaion mus be fied on he uni. 8

19 Par. Descripion Def Min Max U.M. H0 BMS baud rae bi/s H BMS sop bis 2 - bi sop 2 2 bi sop H2 BMS pariy odd 2 even Noe: To make he change acive, swich on and swich off he uni. 2.2 UlraCella Service erminal The UlraCella Service Terminal has o be conneced via a dedicaed connecor, ha can be accessed afer removing he lower frame Using he UlraCella Service Terminal you can: during he firs commissioning: inser he firs configuraion parameers following he guided procedure (wizard); during normal operaion:. display he acive loads and he main variables: emperaure, humidiy; 2. perform he conrol programming, faciliaed by conexual help. Procedure:. remove he lower frame and inser he USB memory key. The red and green LED beside he key will ligh up once in sequence o indicae he recogniion by he uniy of he USB memory key; 2. bring he conrol o o upload (o copy he configuraions from he USB key o he conroller); o download (o copy he configuraions from he conroller o he USB key), he conroller can be in saus; 3. press a he same ime Prg and Se for 2 s and access he mulifuncion menu: he message HcP will appear; 4. press UP unil reaching he enry USb ; 5. press Se ; 6. choose wheher you wan o DOWNLOAD he parameers (= dnl), o UPLOAD hem (=upd) or o exi he page (EX); 7. press Se ; he green LED will ligh up and will remain li o indicae ha he upload / download of parameers occurred; if, for some reason, he procedure should no be successful, he red LED will urn on; 8. exrac he key. The LED urns off. The file is.x ype, and i can be displayed on he compuer. Fig. 2.u 2.3 Upload/downloadparameers (USBmemory key) The USB memory key mus be placed in he connecor accessible afer removing he lower frame. Using he USB memory key you can:. download he parameers se (r0...r0): conrol saves inside he key he 0 parameers se; 2. upload he parameers se (r0...r0): conrol loads from he key he 0 parameers se); Noe: he figure refers o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*, as well as he message indicaed, during navigaion he display shows he scrolling message "recipes in USB device on he second row. Noe: he download and upload operaions, as well as he 0 liss of parameers, also copy all he oher parameers (one value only for all 0 liss). USB key Fig. 2.v 9

20 The fron panel conains he display and keyboard, made up from 0 or keys (depending on he model), which, pressed individually or ogeher, allow o perform all of he conroller programming operaions. The accessory UlraCella Service erminal, accessory erminal, allows he commissioning of he conrol sysem via a guided procedure (Wizard) and also programming he parameers wih a conexual help ha explains he various funcions. 3. USER INTERFACE 3. Display On he LED display is shown he emperaure range from -50 C (-58 F) o +50 C (302 F). The resoluion of he enh for emperaures in he range -9,9 99,9. In case of alarm he value of he probe is displayed in alernance wih he codes of he acive alarms. During programming, i displays he codes ha idenify he parameers and heir value. Noe: you can selec he sandard display by properly configuring parameer / (/ and /2 for double digi models). Fron panel for single row display models cod. WB000S* Fron panel for double row display models cod. WB000D* UlraCella Service Terminal (accessories) H EL P Mulifuncion menu M EN U PRG SET ESC HACCP Fig. 3.a Fig. 3.b Fig. 3.c Icons able on models wih single row display P/Ns WB000S* Icon Funcion Technical suppor Normal operaion Flashing Alarms, for example alarm due o EEprom or probe faul HACCP HACCP funcion enabled - HACCP alarm saved (HA and/or HF) Door Door open Door Close Door open and door alarm acive Compressor On Off Waiing for acivaion Fan On Off Waiing for acivaion Clock On if a scheduled defros is requesed Noe Serious problem deeced. Please conac echnical service Blinks when he acivaion of he compressor is delayed by safey imes. Blinks when he acivaion of he compressor is delayed by safey imes. Tab. 3.a 20

21 Icons able on models wih wo rows display P/Ns. WB000D* Icon Funcion Normal operaion Flashing Technical Alarms, for example alarm due o EEprom suppor or probe faul HACCP HACCP funcion enabled - HACCP alarm saved (HA and/or HF) Noe Serious problem deeced. Please conac echnical service Door Door open Door Close Door open and door alarm acive Compressor On Off Waiing for acivaion Blinks when he acivaion of he compressor is delayed by safey imes. Fan On Off Waiing for acivaion Blinks when he acivaion of he compressor is delayed by safey imes. Clock On if a scheduled defros is requesed Celsius Temperaure visualizaion in - degrees Celsius degrees. Farenhei Temperaure visualizaion in - degrees Farenhei degrees humidiy percenage Humidiy visualizaion - Tab. 3.b 3.2 Keyboard Key Normal operaion Blink Pressing he individual key Combined pressure wih oher keys Pressed for 2 s, urns he conrol Pressed for 2 s, urns he conrol On/Off ESC funcion, reurn o higher level Pressed for 2 s, eners he programming menu Prg + Se: if pressed a he same ime for 2 s, allow access o he mulifuncion menu In case of alarm: mues he audible alarm (buzzer) and Available only in case of alarm deacivaes he alarm relay ALARM Pressed for 2 s, rese he manual rese alarms Turns he ligh on/off Turns auxiliary oupu on/off (*) Turns auxiliary oupu 2 on/off (*) Acivaes/deacivaes manual defros Flashing for 5 seconds: aemp o acivae auxiliary oupu from buon, ye oupu has differen configuraion Flashing for 5 seconds: aemp o acivae auxiliary oupu from buon, ye oupu has differen configuraion Awaiing acivaion DEF / UP/DOWN Se poin seing Value seing Value increase/ decrease (flashing) (*) To acivae oupus AUX / AUX2 by buon, se H/H5=2. If parameers are no se, if AUX/AUX2 key are pressed, hey blink for 5 seconds Prg + Se: if pressed a he same ime for 2 s, allow access o he mulifuncion menu Indicaes ha he se poin is no ha he value se for parameer S bu raher defined by one of he following algorihms: Change se poin from digial inpu (S+r4 and/or SH+r5) Change se poin from ime band (S+r4 and/or SH+r5) Se poin ramps (variable se poin) Ligh on seady signals ha AUX3 and/or AUX4 oupus are acive. See paragraph 6.20 for furher informaion. Tab. 3.c 2

22 3.3 Programming The parameers can be modified using he keyboard. Access o he configuraion parameers is proeced by a password ha prevens unwaned modificaions or access by unauhorised persons. Wih he password you can access and change all he parameers of he conrol. Noe: in he LED display model he keys are illuminaed according o he menu where he user is operaing, in order o faciliae navigaion Changing he se poin In order o change he se poin S (defaul =0 C):. he conrol sysem displays he sandard display visualizaion; 2. press Se for 2 s: on he display appears he curren value of he se poin; 3. press UP/DOWN o reach he desired value; 4. press Se o confirm he new se poin value. The conrol reurns o sandard display visualizaion. Noe: in he parameers or se poin modificaion procedures, he new value is saved every ime he Se key is pressed. Caegory Tex Caegory Tex Probes Pro Clock rc Conrol CL Door and ligh dol Compressor CMP Recipes rcp Defros def Generic funcions GEF Alarms ALM EVD EVO EVO Fan FAn EVDice ICE Configuraion CnF Three-phase modules 3PH HACCP HcP Oupu configuraion OUT Humidiy managemen HUM Tab. 3.d Noe: if no key is pressed, afer abou 20 s he conrol auomaically reurns o sandard display Modificaion of he parameers (for models wih double digi display cod. WB000D*) Noe: he figure refers o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*, as well as he message indicaed, during navigaion he display shows he scrolling message Sepoin on he second row Modificaion of he parameers (for models wih single digi display cod. WB000S*) Procedure:. o modify he parameers, firs swich he conroller (press / buon); 2. press Prg for 2 s: on he display appears he message PAS - password reques; 3. press UP/DOWN and inser he password: 22. If you press Se, he code of he firs parameers caegory will appear: Probes (see he following able and parameers able); 4. press Se: he firs parameer of he caegory will appear: /2; 5. press UP/DOWN unil reaching he parameer o be modified; 6. press Se key o display he parameer value; 7. press UP/DOWN o reach he desired value; 8. press Se o confirm he new value and reurn o parameer code display; 9. repea he operaions from 5) o 8) o change oher parameers; 0. press Prg o reurn o higher level of he parameers caegories and UP/DOWN o pass o he nex caegory: CL. Repea seps from 4) o 8) o access he caegory and change oher parameers;. press one or more imes Prg o exi he parameers modificaion procedure and reurn o sandard display visualizaion. Procedure:. o modify he parameers, firs swich he conroller (press / buon); 2. press Prg for 2 sec: he second row of he display will show PASS (password required); 3. press UP/DOWN o ener he password: 22; 4. press Se; he second row of he display will scroll he name of he firs caegory of parameers: Probes (see he previous able and he parameer able); 5. press Se: he second row of he display will scroll he code and descripion of he firs parameer in he caegory: /2 Probe meas. sab.; he firs row of he display will show he curren value of he parameer; 6. press Se: he value on he firs row of he display flashes, o indicae ha he value can be modified; 7. press UP/DOWN unil reaching he desired value; 8. press Se o confirm he new value; he value will sop flashing; 9. press UP/DOWN o scroll he oher parameers; 0. repea seps 6) o 9) o modify oher parameers;. press Prg o reurn o he op level of parameer caegories, or UP/ DOWN o move he nex caegory: CL (Conrol). Then repea seps from 5) o 9) o access he caegory and modify oher parameers; 2. press Prg once or more han once o exi he parameer seing procedure and reurn o he sandard display. 22

23 ce Enabling dae modificaion procedure 0 0-0/=No/Yes ct Dae/ ime change Acion on change 0 or 0 y Dae/ ime: year M Dae/ ime: monh 2 - d Dae/ ime: day of he monh 3 - h Dae/ ime: hour n Dae/ ime: minue Noe: he figure refers o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*, as well as he message indicaed, during navigaion he display shows wih a scrolling message, parameercode and descripion: ce - enable daa modificaion Example 2: se he scheduled defrosing periods Noe: in he parameers or se poin modificaion procedures, he new value is saved every ime he Se key is pressed. Procedure:. access he parameers modificaion menu as described in he relaive paragraph; 2. ener caegory rc ; 3. press UP and selec he parameers ddi (i = 8 ) o selec he frequency of he ih defros, based on he indicaions in he able below; 4. press UP and pass o he defros hour and minue; 5. press once or more imes Prg o save and reurn o sandard visualizaion. 0 ih defrosing disabled 7 Monday Sunday 8 From Monday o Friday 9 From Monday o Saurday 0 Saurday and Sunday Daily Noe: if no key is pressed, afer abou 20 s he conrol auomaically reurns o sandard display Example : curren dae/ime seing Procedure:. access he parameers modificaion menu as described in he relaive paragraph; 2. ener caegory rc ; 3. selec parameer ce and se i o o enable he dae exchange; 4. press UP 2 imes and hen se he parameers regarding he year (Y), monh (M), day of he monh (d), hour (h), minues (n) (see able below); 5. press UP, selec c parameer and se i from 0 o or from o 0 o perform he daa/ ime change; 6. selec again parameer ce and se i o 0; 7. press one or more imes Prg o save he dae/ ime and reurn o sandard display. Noe: he figure refers o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*, as well as he message indicaed, during navigaion he display shows wih a scrolling message, parameer code and descripion: dd - defros-day 23

24 3.4 Procedures 3.4. Parameer se selecion The conrol can work wih 0 ses of parameers, pre-se in he facory by Carel, bu modifiable o sui your requiremens, indicaed wih r0 r0 (recipe... recipe 0); In order o selec he curren parameers se (conrol in ):. from parameers modificaion menu, access he caegory rcp and press Se; he message "bni" will appear; press Se again; he message r0i will appear where "r0i" ranges from o 0 and indicaes he currenly acive configuraion on UlraCella; 2. press UP/DOWN o selec he parameers se o be loaded; you can choose beween r0 r0; for example r02 (figure); 3. Press Se o confirm. The conrol sysem loads he chosen parameers se; 4. Press once or more imes Prg o reurn o sandard display.. Noe: he figure refers o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*, as well as he message indicaed, during navigaion he display shows he scrolling message bni - recipe index now acive on he second row. Param Sd CAREL Configuraions Red mea Poulry Fish Vegeables Frui Summer and ropical frui Heaer Heaer Heaer defros Heaer defros Timed defros No defros, defros defros wih probe, wih probe, by sopping evap. fans wih probe, wih probe, evap. fans evap. fans compressor, on wih evap. fans evap. fans conrolled by on wih evap. fans on compressor conrolled by conrolled by emperaure compressor wih compressor on, humidiy emperaure emperaure and off during on and on on and on conrol and off and off defros during defros, during defros, during during humidiy humidiy conrol defros defros conrol Frozen Resauran - fresh food Heaer defros wih probe, evap. fans on wih compressor on and on during defros Heaer defros wih probe, evap. fans on wih compressor on and off during defros Bakery Heaer defros wih probe, evap. fans conrolled by emperaure and off during defros r0 r02 r03 r04 r05 r06 r07 r08 r09 r0 / / /A2 0 0 /A /A /A S 0-0, rd SH rdh r r r c d di d dp AL AH Ad A A F F F F F4 H H HO c d8d Li A Tab. 3.e For all oher parameers no included in his able, he defaul values will be used for all configuraions, as shown in chap.7 Parameer able. 24

25 3.4.2 Parameers se o defaul values In order o se all parameers ses o he facory values (defaul):. from parameers modificaion menu, access he caegory rcp and press Se; he message r0i will appear, where "i" indicaes he currenly acive configuraion ; 2. press UP/DOWN and display he message bnr ; 3. press Se: he message no will appear; 4. press UP/DOWN: he message Sd will appear; 5. press se: he conrol sysem brings all parameers ses o defaul values; 6. press one or more imes Prg o reurn o sandard display. Noe: in his manner all he modificaions are erased and he original facory values are resored o he defaul ones, indicaed in parameers able. DEACTIVATI MANUAL DEFROST Press DEF: message Off will appear and he conrol ends he defros Noe: The Figures refer o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*, he message Off appears on he second row of he display Defros In order o acivae he defros by emperaure, he defros probe mus deec a emperaure lower han he emperaure relaive o defros end (par. d). The defros by ime is acivaed seing di parameer o a value >0. Procedure:. press DEF. There can be 3 cases: 2. if he defros probe deecs a emperaure greaer han he value of he defros end emperaure, he conrol displays he message no and he defros is no acivaed; 3. if here are proecions in progress, he conrol wais before enering he defros. The DEF buon blinks and when condiions permi, he conrol eners he defros; 4. conrol comes ino defros, i shows he message On. The DEF key is li and he defros oupu is enabled. The display depends on parameer d6. d6 Terminal display during defros 0 = Temperaure alernaed wih def = Las emperaure shown before defros 2 = def AUX/AUX2/Ligh In order o acivae/deacivae he digial oupus AUX/AUX2 (auxiliary mode oupus) from keyboard se he parameers H/H5=2. The ligh oupu is fixed and canno be configured. ACTIVATI Press keys AUX/AUX2/Ligh: message On will appear and he conrol acivaes he relaive oupu. DEACTIVATI Press keys AUX/AUX2/Ligh: message Off will appear and he conrol deacivaes he relaive oupu. ACTIVATI MANUAL DEFROST Reques a manual defros Noe: if oupu AUX/2 was no enabled by seing H/H5 = 2, he relaive key blinks o signal ha he oupu is no acive. However, he messages On and Off will appear Noe: The Figures refer o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*, he message On and Off appear on he second row of he display On/Off In order o urn off he conrol from keyboard: press On/Off for 2 s. The display will alernae Off o he sandard display. The key On/Off lighs up and any acive oupu relay will be deacivaed. Case Case 2 Case 3 Noe: The Figures refer o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*, he message no and On appear on he second row of he display. Noe: The Figures refer o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*, he message On and Off appear on he second row of he display. 25

26 In order o urn on he conrol from keyboard: press On/Off for 2 s. On will appear on he display and hen conrol reurns o he sandard display. The oupu relay will be re-acivaed. Noe: The Figures refer o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*, he message On and Off appear on he second row of he display. HA Dae/ime of las HA alarm HA Dae/ime of penulimae HA alarm HA2 Dae/ime of hird from las HA alarm Han Number of HA alarms HF Dae/ime of las HF alarm HF Dae/ime of penulimae HF alarm HF2 Dae/ime of hird from las HF alarm HFn Number of HF alarms Hcr HACCP alarms cancelling Acion on variaion 0 or Each alarm is displayed wih scrolling ex, which conains he day of week, hour, minue, and he emperaure ha caused he alarm. This is a lis (FIFO) in which are sored only he las 3 alarms. Insead, he alarm couners (HAn, HFn), afer reaching 5, hey sop. Example: HA alarm riggered Thursday a 3:7, wih deeced emperaure of 36.8 C. 3.5 Mulifuncion menu The mulifuncion menu allows you o access: HcP : HACCP alarms display, ype HA and HF alarms and rese; cc : coninuous cycle acivaion/deacivaion; rec : display maximum and minimum emperaure, cancellaion and re-sar recording; I/O, inpu/oupu: displaying he emperaure read by he probe and digial inpu saus; USB : USB key; InF : informaion Log : daalogging funcion "SOF" UlraCella sofware updae Procedure:. press Prg and Se for 2 s; he firs menu will appear: HcP; 2. press UP/DOWN o view oher enries; 3. press Se o ener: follow he seps described in he following secions for he relaive explanaions; 4. Press one or more imes Prg o reurn o sandard display. Noe: he figure refers o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*, as well as he message indicaed, during navigaion he display shows he scrolling message HACCP Alarms on he second row. Noe: he figure refers o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*, as well as he message indicaed, during navigaion he display shows he scrolling message Menu on he second row HACCP alarms display For explanaions regarding HACCP alarms, consul chaper Alarms. In he mulifuncion menu you can see he dae and ime of he las 3 alarms HA and HF. Afer enering he mulifuncion menu (see previous par.), selec wih UP / DOWN he message HcP. Procedure:. press Se, and hen UP / DOWN o display he parameers in he following able: you can see he number of alarms, he relaive dae and you can also cancel he alarms; 2. press Se o display he alarm dae and ime; 3. press Prg unil you reurn o sandard display Coninuous cycle For explanaion of coninuous cycle, see chaper 6. In order o acivae he coninuous cycle he conrol mus be on; he value of he parameer cc mus be >0. cc Coninuous cycle duraion hour Afer enering he mulifuncion menu (see previous par.), selec wih UP / DOWN he message cc. ACTIVATI Procedure:. press Se; he message will appear (coninuous cycle disabled); 2. press UP/DOWN: he message appears; 3. afer abou s he conrol reurns o sandard display and he compressor icon appears, o show he acivaion of he funcion. 26

27 Noe: he figure refers o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*, as well as he message indicaed, during navigaion he display shows he scrolling message Coninuous cycle on he second row. DEACTIVATI Follow he same acivaion seps and se. Noe: he acivaion of he coninuous cycle funcion does no appear on display in sandard mode Maximum and minimum emperaure monioring The conrol allows you o coninuously record he minimum and maximum emperaure measured by he conrol probe. The monioring is always acive. The values can be rese, as described below. Afer enering he mulifuncion menu (see previous par.), selec wih UP / DOWN he message rec. Procedure:. press Se; he message MAX will appear (maximum regisered emperaure); in order o see he maximum emperaure, regisraion dae and ime pass o poin 3 or: 2. press UP/DOWN: he message MIn appears (minimum emperaure regisered); 3. press Se: he maximum/minimum recorded emperaure will appear along wih he dae/ime of record (y=year, m = monh, d = day, h = hour, m = minues. Press UP o cancel (boh emperaures), appears RES and he conrol exis he menu, or press Prg for more han once and exi he display. Example: maximum regisered emperaure 36.9 C on 22//203 a Noe: by pressing UP you will cancel boh he maximum and he minimum recorded emperaure. Noe: he Figures refer o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*: MAX --> Max emp recorder (scrolling) 36,9 --> Max 3.Y --> year.m --> monh 22.d --> day 9.H --> hour 34.m --> minue Inpu/oupu saus display Afer enering he mulifuncion menu (see previous par.), selec wih UP / DOWN he message I/O. Procedure:. Press Se: he message b appears regarding he probe B; 2. Press Se once again: he value read on probe B will appear alernaing wih he message b; 3. Press Prg o reurn o upper level; 4. Press UP/DOWN and repea seps ) 3) o display he inpus/ oupus indicaed in able; 5. Press one or more imes Prg o reurn o sandard display Tex Descripion Tex Descripion b Analogue inpu do6 Digial oupu 6 b2 Analogue inpu 2 Y Analog oupu b3 Analogue inpu 3 ESu EVD EVO sucion emp. b4 Analogue inpu 4 ESA EVD EVO evap. emp. b5 Analogue inpu 5 ESH EVD EVO superhea di Digial inpu ISu EVD ICE sucion emperaure di2 Digial inpu 2 ISa EVD ICE evaporaion emperaure di3 Digial inpu 3 ISH EVD ICE superhea do Digial oupu U Defros probe Sd (3PH model) do2 Digial oupu 2 U2 Auxiliary defros probe Sd2 (3PH model) do3 Digial oupu 3 U3 Condenser probe Sc (3PH model) do4 Digial oupu 4 du4 Moor proecor (3PH model) do5 Digial oupu 5 du5 High/low pressure swich or Kriwan alarm (3PH model) Tab. 3.f Noe: he opened digial inpus/oupus are displayed along wih he message op (=open), hose closed wih clo (=closed). Example : probe B measures he emperaure of -.0 C.. Noe: he figure refers o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*, as well as he message indicaed, during navigaion he display shows he 27

28 scrolling message Probe saus on he second row. Example 2: digial inpu is closed. Noe: he figure refers o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*, as well as he message indicaed, during navigaion he display shows he scrolling message Digial inpu saus on he second row USB memory key Parameers upload/download Preliminary operaions:. remove he lower frame and inser he USB memory key; 2. se he conrol o. Noe: he figures refer o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*, as well as he message indicaed, during navigaion he display shows he scrolling message recipes in USB device on he second row Noe: he download and upload operaions, as well as he 0 liss of parameers, also copy all he oher parameers (one value only for all 0 liss). Download saved alarms Saring from sofware release.5, he las 64 alarms acivaed and saved on UlraCella can be downloaded o a USB flash drive, in order from he mos recen o he oldes, in csv forma. When he 64h alarm is saved, he nex one will overwrie he oldes. Alarms ha have been saved and are no longer acive can only be displayed on he UlraCella Service erminal, bu can be downloaded boh from he erminal and he LED inerface. Alarm log file name: AlarmLog.csv USB key Fig. 3.d Afer enering he mulifuncion menu (see previous par.), selec wih UP / DOWN he message USb.. remove he boom frame and plug in he USB flash drive. The red and green LEDs on he side of he key will come on individually in sequence o indicae ha he uni recognises he USB flash drive; 2. press Prg and Se for 2 sec; he firs menu is displayed: HcP ; 3. press UP 4 imes unil reaching he USB menu iem; 4. press Se; he firs submenu is shown: rcp ; 5. press UP o access he ALG submenu;. Procedure: Press Se: he following commands will appear by scrolling UP/DOWN: rcp: press Se o confirm; EX: press Se o exi; dnl: press Se, he conrol saves inside he key he 0 parameers se: r0 r0; upd: press Se, he conrol loads from he key he 0 parameers se: r0 r0; Noe he parameers are saved in a ex file ype. x, which can be viewed on he compuer; for informaion regarding he swiching of he LEDs, see chaper press SET o confirm he download of he saved alarms. The message ALG will flash during he download procedure; a he end, ALG will sop flashing and he green LED nex o he USB por will come on, indicaing he end of he procedure; if for some reason he procedure is no successful, he alarm icon will be shown on he display; 7. unplug he key; o exi he ALG menu, press PRG wice. Noe: If for some reason he procedure is no successful, when exiing he menu, as well as he alarm icon on he display, he error message ALM will be displayed. The error message will be cleared he nex ime he alarms are downloaded successfully or when resaring he conroller. Example: alarms saved saring 2 April 204 a 0:30:00. The alarm log was downloaded o he USB flash drive a 6:22:45 on he same day. Sar -> alarm acivaed Sop -> alarm rese TIME ID NAME EVENT VAR VAR T0:30:00+00:00 ALARM_Ed.Acive Sar T6:22:45+00:00 ALARM_Ed.Acive Sop 28

29 3.5.6 Informaion In he informaion menu you can view he sofware release. Afer enering he mulifuncion menu (see chaper 3.4), selec wih UP / DOWN he message InF. Fig. 3.f USB key Fig. 3.e Procedure:. press Se: he message ver appears regarding he sofware revision; 2. press Se once again: he sofware revision will appear (e.g..7); 3. press one or more imes Prg o reurn o sandard display. Noe: he figure refers o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*, as well as he message indicaed, during navigaion he display shows he scrolling message Applicaion version on he second row Daa logging funcion UlraCella inroduces he daa logging funcion o cold room conrol, offering he possibiliy o record he emperaure or he humidiy read by wo probes. How o download he file wih variables recorded by UlraCella:. remove he boom frame and inser he USB flash drive. The red and green LEDs nex o he flash drive will come on once in sequence o indicae he ha uni has recognised he USB flash drive; 2. press Prg and Se for 2 s; he firs menu will be displayed: HcP 3. press UP or DOWN unil reaching he LoG menu iem; 4. press SET o confirm he download of he recorded variables (log file) o he USB flash drive. The message LoG will flash during downloading; a he end, LoG will sop flashing o indicae ha he download has been compleed; if he procedure fails for some reason, he alarm icon will be shown on he display; 5. remove he flash drive; o exi he LoG menu, press PRG and/or SET. Noe: he figure refers o he screens on models wih single row display, P/Ns WB000S*. In models wih wo rows, P/Ns WB000D*, as well as he message indicaed, during navigaion he display shows he scrolling message recorder on he second row. Noe: if he procedure fails for some reason, when exiing he menu, as well as he alarm icon he error message LoG will also be shown on he display. The message error will be cleared afer he nex correc download or when resaring he conroller. When he probes o be recorded are suiably configured hrough he parameers r and r2 and he sample ime hrough he parameer rc, he uni sars recording he variables every rc minues (sample ime) for a maximum period of 2 years each. Afer he second year, he conroller overwries he oldes daa saved. The variables log is available as a csv file via USB flash drive, which can be analysed in Excel or oher widely-available programs. To acivae he daa logging funcion, he probe/probes o be recorded mus be configured (up o max 2) hrough he parameers r and r2. The sample ime (for boh he variables) is selecable beween 2 and 60 minus (defaul 5). Firs emperaure o be r recorded selecion 0 = no log = Sv 2 = Sm (sonda lea da B) 3 = Sr 4 = Sd 5 = Sd2 6 = Sc 7 = SA 8 = Su (humidiy probe) r2 Second emperaure o be recorded selecion 0 = no log = Sv 2 = Sm (sonda lea da B) 3 = Sr 4 = Sd 5 = Sd2 6 = Sc 7 = SA 8 = Su (humidiy probe) rc Sample ime emperaure recording min Channels recorded: wo probes seleced hrough r and r2 parameers Sar logging: as soon as parameer r/r2 is se o a value >0. The insan he seing is confirmed is recorded in he log under even name Sar Sample ime: rc (minues) for boh he variables Daa logging duraion: depends on he sampling ime rc and he maximum number of samples Nrec ha UlraCella can record (209000), based on he following formula: Daa logging duraion = Nrec * rc Sampling ime (rc) Daa logging duraion 2 min 290 days 5 min 726 days (around 2 years) 0 min 45 days (around 4 years) 30 min 4353 days (around 8 years) 60 min 8708 days (around 24 years) Daa exracion: any USB flash drive available on he marke can be used Exraced log file names: Log_UlraCella_.csv for he firs variable seleced hrough he parameer r, Log_UlraCella_2.csv for he second variable seleced hrough he parameer r2 Oher evens: as well as he Sar even, he log also records Sop evens (r=0 or r2=0) and Boo (saring or resaring he conroller) Log daa forma: he daa is organised in columns: dae (in sandard ISO 860 forma), ype of even, value of he variable specify as Src (firs variable) and Src2 (second variable) 29

30 Example: recording emperaure probe Sv sared on 2 April 204 a 7:9:49. The daa were exraced by USB flash drive a 8:0 on he same day. TIME EVENT Sv_Probe T7:9:49+00:00 Boo T7:24:49+00:00 25, T7:29:49+00:00 25, T7:34:49+00:00 24, T7:39:49+00:00 24, T7:44:49+00:00 2, T7:49:49+00:00 8, T7:54:49+00:00 5, T7:59:49+00:00 2, T8:04:49+00:00 0, T8:09:49+00:00 7,3 Tab. 3.g UlraCella sofware updae from LED display inerface Saring from sofware release.5, he UlraCella sofware can also be updaed from he LED inerface, as well as from he UlraCella Service erminal. The upgrade.ap file needed o perform he updae from he UlraCella LED inerface mus only be supplied by CAREL personnel.. Creae an upgrade folder in he main direcory on he USB flash drive. Copy he upgrade.ap file o he new folder; 2. remove he boom frame and plug in he USB flash drive. The red and green LEDs on he side of he key will come on individually in sequence o indicae ha he uni recognises he USB flash drive; 3. press Prg and Se for 2 sec; he firs menu is displayed: HcP ; 4. press UP or DOWN unil reaching he SOF menu iem; 5. press SET o confirm he sofware updae. The message SOF will flash during he updae; a he end, SOF will sop flashing, indicaing he end of he procedure; if for some reason he procedure is no 3.6 Message language selecion The only messages ha change according o he seleced language are hose shown on he UlraCella Service erminal screens (PGDEWB0FZ*). Selecing he language. On he UlraCella Service erminal, access he mulifuncion menu by pressing he UP buon; 2. The HACCP icon is displayed. Press UP or DOWN unil reaching he i icon (informaion); 3. Press SET o access he language seing; 4. Selec he desired language (in sofware release.6, he languages available are Ialian, English, German, French and Spanish) by pressing UP or DOWN. Press SET o confirm. The change is effecive immediaely; 5. Press ESC wice o exi he language selecion menu and reurn o he main screen successful, he alarm icon will be shown on he display; 6. unplug he key; o exi he SOF menu, press PRG and/or SET Noe: The figure refers o navigaion on models wih single-row display, WB000S%. On models wih double row display, WB000D%, as well as he message described above, during he updae he message Sofware updae also scrolls on he second row. Noe: If for some reason he procedure is no successful, when exiing he menu, as well as he alarm icon on he display, he error message SOF will be displayed. In his case UlraCella reains he previously insalled sofware. The error message will be cleared he nex ime he sofware is updaed successfully or when resaring he conroller. 30

31 4. COMMISSIING 4. Firs commissioning Afer wiring he elecrical connecions and he power supply (see insallaion chaper), he operaions required for commissioning he UlraCella conrol sysem depend on he ype of inerface used. Refer o some parameers such as:. Se-poin and differenial; 2. Probes and digial inpus configuraion; 3. Selecion of he ype of defros and fans operaion; 4. Cold room ligh managemen. Types of inerfaces: board wih LED display: parameers configuraion is performed using he display and he keyboard based on he procedure described in chap.3 parameers change. Alernaively, you can connec he remoe graphic erminal UlraCella Sevice Terminal and ener he wizard menu for firs commissioning (wizard); USB memory key: pu he conrol on and load he programming parameers from USB memory key (upd command, UPLOAD, see Chaper 3); supervisor: in order o faciliae he launch of a large number of conrols UlraCella using only he supervisor you can limi he operaion of he firs commissioning o he serial address seing. The configuraion is posponed o a laer ime using he supervisor. Afer he configuraion you can enable he conrol of he cold room by pressing he / key. 4.3 Single digi display models cod. WB000S* commissioning UlraCella wih single row display Fig. 4.a. Firs swich he conroller (press /). 4.2 Parameers o be se for he commissioning Par Descripion Caeg. Def Min Max UoM S Se poin CL 0 r r2 C/ F rd Differenial CL C/ F /P Type B o B3 Pro /A2 B2 configuraion Pro /A3 B3 configuraion Pro /P4 Type B4 Pro /A4 B4 configuraion Pro /P5 Type B5 Pro /A5 B5 configuraion Pro A5 Digial inpu configuraion 2 (DI2) ALM A9 Digial inpu configuraion 3 (DI3) ALM d0 Type of defros def d End defros emperaure, main evaporaor def C/ F dp Maximum defros duraion def min dd Dripping ime afer defros (fans def min off ) Fd Pos dripping ime (fans off ) Fan 0 30 min F3 Evaporaor fan during defros Fan 0-0/=on/off c2 Compressor safey for door swich 0 = disable door managemen dol min d8d Compressor resar ime for door swich dol 30 c2 240 min A3 Disable door microswich dol 0-0=enabled =disabled Li Ligh on wih door open dol min A4 Ligh managemen dol = door swich + ligh key = ligh key c Minimum ime beween CmP min compressor sars c2 Minimum compressor off ime CmP min c3 Minimum compressor on ime CmP min Tab. 4.a 2. Press Prg for 2 sec: he password promp is displayed (PAS). 3. Press UP and ener he password: Press Se: he firs caegory is displayed: Pro (Probes). 5. Press Se: he firs parameer is displayed: /2. 6. Press repeaedly UP o reach he parameer /P. 7. Press Se o se he value of he parameer (see seings in he parameer able). 8. Press UP o modify he value. 9. Press Se o confirm and reurn o he parameer code. The new value has now been saved on he conroller. 3

32 PRG ESC P U SET 0. Press UP o move o parameers /A2.../ A5; make any required seings.. Press Prg o reurn o he parameer caegories. 5. Press Se: he second row of he display will scroll he code and descripion of he firs parameer in he caegory: /2 Probe meas. sab.; he firs row of he display will show he curren value of he parameer 6. Press UP repeaedly unil reaching parameer /P. The second row of he display will scroll he code and descripion of he parameer: /P ype B o B3; he firs row of he display will show he curren value of he parameer 2. Press UP o move o caegory CL and follow he previous seps o se S and he following parameers. 7. Press Se and UP/DOWN o se he desired value of he parameer. 8. Press Se o confirm. The new value enered is now saved on he conroller. 4.4 Double digi display models cod. WB000D* commissioning UlraCella wih double row display 9. Press UP o move o parameers /A2 /A5; make any required seings. 0. Press Prg o reurn o he caegories of parameers. Fig. 4.b. Press UP o move o caegory CL (he second row scrolls he name of he second caegory of parameers: Conrol) and follow he previous seps o se S and he subsequen parameers, as shown in he previous able and in he parameer able.. Firs swich he conroller (press /). 2. Press Prg for 2 sec: he second row of he display will show PASS (password required). 4.5 Commissioning wih UlraCella Service Terminal UlraCella wih LED display + H EL Mulifuncion menu HACCP UlraCella Service erminal M EN 3. Press UP/DOWN o ener he password: Press Se; he second row of he display will scroll he name of he firs caegory of parameers: Probes. Fig. 4.c If he UlraCella conroller has never been configured, as soon as he erminal is conneced, he wizard is shown auomaically. The Wizard menu can also be accessed o repea he guided commissioning procedure before he firs commissioning. 32

33 3. Press DOWN unil reaching he Wizard menu H EL P Parameers Caeg. 6/6 M EN U PRG 4-EVDice 5-Three-phases 6-Wizard SET ESC Fig. 4.d Remove he boom faceplae and connec he UlraCella Service Terminal o he conroller Firs sar - up When saring for he firs ime, once he Service Tool is conneced, he wizard is shown auomaically. Selec he desired language and hen answer he quesions o se he oher parameers. H EL P Wizard M EN U 4. Confirm by selecing Se. PRG ESC H EL P Fig. 4.i Wizard Do you wan o use he Wizard o configure he cold room? YES Fig. 4.j 5. Press Up and SET o ener he guided commissioning procedure. M EN U SET PRG ESC Language: English Up/Down: Choose language Prg/Se: s quesion SET 4.6 Main funcion commissioning Fig. 4.e Repeaed commissioning procedure The commissioning procedure can be repeaed by accessing he Wizard menu. PRG ESC H EL P 03/2/3 Sepoin 7:52: C Fig. 4.f.Swich he conroller (press DOWN and selec he On/Off icon; press Se wice and hen UP o swich he conroller ; press Esc wice o exi) M EN U SET 4.6. Se-poin and differenial The reference oupu is he compressor oupu (CMP). The se poin and differenial deermine he compressor acivaion and deacivaion emperaures. The conrol probe is he virual probe Sv. A sar-up i corresponds o probe B. If he emperaure inside he cold room is no uniform he conrol can be se (by placing /4> 0) o regulae on a virual probe obained from he average of wo measuremen poins (probes B and B2). Key S Sv rd CMP S CMP rd Fig. 4.k Se poin Virual probe Differenial Compressor Noe: see par. "6.3 Se poin" for he opions relaed o he regulaion of he conrol se poin Sv PRG ESC H EL P Parameers Modificaion Password: 234 Fig. 4.g 2. To ener programming mode: Press Prg and ener he password: 234 PRG ESC H EL P Parameers Caeg. /6 -Probes 2-Conrol 3-Compressor M EN U M EN U SET SET Probes configuraion The UlraCella conrols have a maximum of 5 analog inpus, of which 3 can be configured as emperaure probes (NTC probes, NTC high emperaure probes, PT000), he fourh as emperaure probe or inpu V, he fifh can be configured as inpu ma or Vra. Analogue Inpus B B2 B3 B4 B5 Type NTC0 kω a 25 C, range -50T90 C, NTC exended range, NTC50 kω a 25 C, range 0T50 C; PT000, 000 Ω a 0 C, range -50T90 C NTC0 kω a 25 C, range -50T90 C, NTC exended range, NTC50 kω a 25 C, range 0T50 C 0 0 V 4 20 ma 0...5Vra Vra Tab. 4.b Fig. 4.h 33

34 Below he parameers wih he selecion: /P Type B o B = NTC Sandard Range -50T90 C = NTC Enhanced Range 0T50 C 2 = PT000 /P4 Type B = NTC Sandard Range -50T90 C = NTC Enhanced Range 0T50 C 2 = 0 o 0 V /P5 Type B5 0 = 4 o 20 ma = 0 o 5 Vra 2= Vra Probes reading correcion The values read by he probes can be correced by adding/removing an offse from he measure wih he parameers /c,..., /c5. /c Offse B C/ F /c2 Offse B C/ F /c3 Offse B C/ F /c4 Offse B C/ F/%rH /c5 Offse B C/ F/%rH/bar/psi The offse may need o comply wih HACCP requiremens. In his case, he offse should be calculaed using a calibraed insrumen. Seing hese parameers affecs he measuremen and he value shown on he display, and consequenly may no be allowed. If in doub, conac he food safey manager or sie manager Probes funcion assignmen B, B2, B3, B4, B5 The conrol, inside he cold room, can use he probes: oule; inake; defros, placed in he evaporaor, preferably where he ice resides mos; condenser, used o proec he compressor due o high discharge emperaure, associaed wih fowling of he condenser or fan failure. Probe B is configured as environmen probe and is funcion canno be changed. /A2 Configuraion B Absen Defros probe (Sd) 2 Inake probe (Sr) 3 Generic emperaure probe 2 /A3 Configuraion B Absen Defros probe 2 (Sd2) 2 Cond. probe (Sc) 3 Defros probe (Sd) 4 Ambien probe (SA) 5 Generic emperaure probe 3 /A4 Configuraion B Absen Ambien emperaure probe (SA) 2 Humidiy probe 3 Generic emperaure probe 4 4 Generic humidiy probe 4 /A5 Configuraion B Absen Humidiy probe 2 Generic emperaure probe 5 3 Generic humidiy probe 5 4 Generic pressure probe 5 5 Condensing pressure probe (Scp) For probe B4, if configured as a 0 o 0 V inpu (/P4=2) and for probe B5, he logical conrol values corresponding o he physical end scale values can be configured. /4L Probe 4 minimum value (only for 0...0V inpu) 0-50,0 /4H - /4H Probe 4 maximum value (only for 0...0V 00,0 /4L 200,0 - inpu) /5L Probe 5 minimum value 0,0-50,0 /5H - /5H Probe 5 maximum value 00,0 /5L Key T T2 A min, max A T2 min Fig. 4.l max Temperaure measured by he probe Temperaure measured by he probe afer offse correcion Offse value Measuremen range HACCP - CAUTI The modificaion of hese parameers, influencing he measuremen and display, may no be allowed in some applicaions or migh require special approval because i may affec he operaion of HACCP sysems. If in doub, consul he person in charge of food safey or he manager of he plan Digial inpus Noe: he digial inpu (DI) is used by defaul for he door swich, however his be can be configured as DI2 and DI3 If he door swich is no used (for example, no conneced o DI), i can be disabled by seing A3= and A=5 (defaul value) or associaing DI wih anoher funcion, see Table 4b. A3 Disable door microswich 0= enabled = disabled 0 - If A3=0 and he door microswich is no conneced, he conroller will acivae he "door open" icon. To preven incorrec messages being displayed, se A3= or shor-circui pin 2 (DI) o one of he pins. You can link muliple conacs o mulifuncion digial inpus o acivae various funcions, such as alarm, enable / sar defros, low pressure, ec.. Cauion: in order o ensure he safey of he uni in he even of serious alarms, all he elecromechanical safey devices required o guaranee correc operaion mus be fied on he uni. T Example: if inpu B5 is conneced o a pressure sensor wih 4 o 20 ma oupu and a range of - o 9.3 bars, se - /5L = /5H = 9.3 In his case, when he probe reads a value of 2 ma, he value associaed wih he reading of B5 will be 4. (middle of he scale). 34

35 Funcions of digial inpus DI, DI2 and DI3 PARAMETERS A, A5, A9 Selecion OPEN Conacs CLOSE 0 = No acive - - = Immediae exernal alarm acive no acive 2 = Do no selec = Enable defros no enabled enabled 4 = Sar defros no acive acive 5 = Door swich acive inacive 6= Remoe On/Off 7 = Change se poin (r4-r5) from sw.. inacive acive 8 = Low pressure swich low pressure normal saus saus 9 = Do no selec = Do no selec - - = Do no selec = AUX acivaion deacivaed acivaed 3 = Do no selec = Coninuous cycle acivaion conac opening (deacivaion) conac closing (acivaion) 5 = Alarm from generic funcion acive/inacive acive/inacive (DI2 and DI3 only) 6 = Sar/sop defros sop sar 7 = Serious alarm acive inacive Tab. 4.c Below are indicaed he parameers used o explain he selecions for A5 and A9. = Immediae exernal alarm Applicaion: exernal alarm ha requires immediae acivaion (for example, high pressure alarm or compressor hermal overload). The acivaion of he alarm:. shows he message on he display (IA); acivaes he buzzer, if enabled; acivaes he alarm relay, if seleced; 2. involves he following acions on he acuaors: compressor: operaes depending on he values assigned o parameer A6 (sop compressor on exernal alarm). fans: coninue o operae according o he fan parameers (F). Noe: when sopping he compressor, he minimum ime (c3) is ignored. if more han inpu is configured on immediae alarm, he alarm is generaed when one of he inpus is opened. 2 = Do no selec 3 = Enable defros Applicaion: Any defros reques arriving when he conac is open will remain pending unil he conac closes. A/A5/A9 = 3 Conacs Defros Open No enabled Closed Enabled (defros sar is sill deermined by he conrol) Close wih acive when he digial inpu is opened, he defros is defros immediaely sopped and he uni resars normal operaion (wihou performing he dripping or posdripping phases). The LED sars flashing o indicae ha he defros reques is pending, waiing for he nex enabling signal (closing of he conac), when he defros will be performed compleely. Tab. 4.d Noe: his funcion is useful o preven defross on he unis accessible by he public during opening imes. 4 = Sar defros from exernal conac Applicaion: his feaure is useful in case you need o perform synchronized defros across muliple unis or oherwise manually conrolled by an exernal conac. To perform he defross, connec a cyclical, mechanical or elecronic imer o he digial inpu. You can connec muliple unis a he same imer and se differen values for he parameer d5 (defros delay from mulifuncion inpu) o avoid simulaneous defross. Timer Defros Defros Defros dp() d5(2) d5(3) dp(2) Fig. 4.m Key dp Maximum defros duraion UNIT 3 Uni 3 d5 Defros delay from digial inpu Time 5 = door swich (see parameer A3) UNIT UNIT 2 UNIT 3 dp(3) 6=On/Off remoe The digial inpu can also be programmed as a remoe / swich. When he conrol is se o : he emperaure is displayed alernaely wih he message, he inernal imer relaive o he parameer di is updaed. If di expires when he uni is, a defros is performed when he uni is swiched on again; he auxiliary relays remain acive se as an auxiliary oupu and ligh, he oher auxiliary oupus are off; he buzzer and he alarm relay are off; he conrol does no perform he conrol funcions, defross, coninuous cycle, emperaure alarm signalling and all he oher funcions; he compressor proecion imes are respeced. A conrol resar, all funcions are reacivaed, excep: defros a sar-up; compressor and fan delay a sar-up. Noe: The / from exernal digial inpu has prioriy over he keypad and he supervisor. 7 = Change se poin (r4-r5) from swich The emperaure and/or humidiy se poin can be changed by digial inpu, adding a emperaure (r4) and/or humidiy (r5) offfse: Digial inpu open Digial inpu closed Curren se poin (emperaure) = S Curren se poin (emperaure) = S + r4 Curren se poin (humidiy) = SH Curren se poin (humidiy) = SH + r5 35

36 When he digial inpu (e.g. DI2 A5=7) is closed, he curren se poin (e.g. emperaure) changes from S o S+r4 and he SET buon on he display (or Se poin on he pgd) sars flashing. When he same digial inpu is open, he se poin reurns o he iniial value and he SET buon sops flashing. 8 = Low pressure swich By seing A5/A9=8 you can manage he low pressure swich. The low pressure alarm LP is signalled when he low pressure swich is riggered: during normal regulaion, wih acive compressor and pump down funcion is disabled (c7=0) wih pump-down funcion enabled (c7 >0), if he pump down valve is opened and he compressor is acive. The low pressure alarm signal is delayed by he ime se for parameer A7. The low pressure alarm LP sops he compressor. 9, 0, = Do no selec 2 = Auxiliary oupu Seing H/H5 = 2 he corresponding oupu AUX/ AUX2 is acivaed by he key AUX/ AUX2 or from DI if se. In addiion, a digial inpu DI, DI2 or DI3 (se A, A5 or A9 = 2) can be used o conrol AUX or AUX2. In his case he key and he digial inpu have he same prioriy as regards he swich on. 3 = Do no selec 4 = Coninuous cycle acivaion Acivaion: passage of he conac from opened o closed; Deacivaion: passage of he conac from closed o opened. 5 = Alarm from generic funcion Digial inpus DI2 and DI3 can be associaed wih special alarms, using he generic funcions, and can be acivaed wih he inpu open or closed (see he paragraph on Generic funcions). 6 = Sar/sop defros from exernal conac Applicaion: an exernal device is used o sar he defros (on closing he digial inpu) and subsequenly sop i (on opening he digial inpu). When he digial inpu opens, he dripping ime se for parameer dd mus hen elapse. Noe: if following he sar of he defros, he digial inpu does no open before he ime dp elapses, he defros will erminae by ime and alarm Ed will be displayed (defros ended by imeou). opening of he digial inpu does no sar he defros only if he defros probe (e.g. B2) emperaure is greaer han d (end defros emperaure on main evaporaor). if a separae defros is configured on wo evaporaors (d3=) and sar/sop defros from exernal conac is se, boh evaporaors are defrosed a he same ime. 7 = Serious alarm Applicaion: exernal alarm ha causes he immediae deacivaion of he oupus on UlraCella (excep hose configured as a ligh/alarm) so as o preven a dangerous siuaion. This can be used, for example, o sop he compressor following acivaion of he Cold room occupied alarm or o deacivae he heaers if an exernal proecion device is acivaed. When he alarm is acivaed: a signal is shown on he display ( SA ); he buzzer is acivaed, if enabled he alarm relay is acivaed, if seleced; 36 The following acions occur on he acuaors: immediae deacivaion of all he oupus (relays), excep for hose configured as lighs and/or alarms. Noe: when shuing down he compressor, he minimum compressor on ime (c3) and he running ime relaing o parameer A6 (sop compressor from exernal alarm) are ignored. if more han one digial inpu is configured as a serious alarm, he alarm is generaed when jus one of he inpus is open Type of defros UlraCella allows you o manage he following ypes of defros, depending on parameer d0: 0. elecric heaer defros by emperaure;. ho gas defros by emperaure; 2. elecric heaer defros by ime; 3 ho gas defros by ime. For furher explanaions please see chap. 6. d0 Type of defros heaer by emperaure. ho gas by emperaure 2 heaer by ime 3 ho gas by ime d End of defros emperaure, main C/ F evaporaor dp Maximum defros duraion min Evaporaor Fans During he dripping periods (parameer dd > 0) and pos-dripping periods (parameer Fd > 0) he evaporaor fans are always off. This is useful o allow he evaporaor o reurn o normal emperaure afer defros. There is he possibiliy o force he sar of he evaporaor fans during conrol (parameer F2) and during defros (parameer F3). See chap. 6 dd Dripping ime afer defros (fans off ) min F2 Fan acivaion ime wih compressor F3 Evaporaor fan during defros 0-0/=on/off Fd Pos dripping ime (fans off ) 0 30 min Door opening If he door is lef open, he signalling conrol is made via he door swich (if A3=, digial inpu DI, already configured as he door swich, is disabled). When he door is open, he evaporaor fans are urned off if configured a fixed speed (F0=0,), oherwise operae a minimum speed defined by parameer F7 (if F7<50) if se as variable speed fans (F0= 2); he compressor coninues o operae for he ime c2, hen urns off. Once passed he period of ime d8d from door opening, compressor and evaporaor fans are running again and he error dor is displayed. c2 Compressor safey ime, door swich min 0 = disabled door managemen d8d Compressor resar ime for door swich 30 c2 240 min Special cases refer figure 4.n and 4.o: o disable door alarm, se d8d =0. If d8d = 0, c2 is also considered =0; o keep only phase 2 (figure), in which he compressor is on, and o eliminae phase 3 in which he compressor/ evaporaor fan is off, se d8d=c2; o keep only phase 3 (figure), c2=0; during phase 3 he compressor may be on if:. pump down is acivaed; 2. ho gas defros is acivaed. Noe: If he door swich digial inpu DI is disabled (A3=): Parameers C2 and d8d have no meaning, as he conroller canno know wheher he door is open or closed The door open icon will always be off

37 Compressor on before door opening open Door swich close Evaporaor fan Key Door_sw Evap_fan CMP Dor alarm CMP Door alarm c2 d8d Compressor off before door opening open Door swich close Evaporaor fan CMP Door alarm Fig. 4.n Fig. 4.o Time door swich Evaporaor fan Compressor Door alarm dor c2 d8d Noe: o render he ime seings operaional, he conrol mus resar. Oherwise, he seings will be used only a he nex use, when he inner imers are se. 4.7 Ligh managemen The ligh can be managed: from door swich (if A3=0) and/or ligh key; only from ligh key. Below are indicaed he involved parameers. Li Ligh on wih door open min A4 Ligh managemen Door swich + ligh key Ligh key Noe: if he conrol is, he ligh oupu is conrolled only by he ligh key. If he conrol is se o, he ligh is conrolled by a door swich + ligh key or jus ligh key according o he seing of he parameer A Door swich + ligh key If A4= he ligh is on/off only using he ligh key. The open/closed saus of he door is ignored. If A4=0, when he cold room door is opened, he ligh is always on. When he door is closed, he ligh can be urned on or off using he ligh key. Once urned on, he ligh will auomaically urn off afer he ime se in parameer Li. LIGHT CTROL FROM DOOR SWITCH AND LIGHT KEY Ligh_K OP Door_sw A4= Compressor managemen CL c deermines he minimum ime beween wo consecuive sars of he compressor; c2 ses he minimum urn off ime for he compressor. c3 ses he minimum running ime for he compressor. Li c Minimum ime beween wo successive min sars of he compressor c2 Compressor minimum swich-off ime min c3 Compressor minimum swich-on ime min c3 c c2 Key Ligh_k Li Door_sw Li Li Ligh key Ligh Door swich Ligh urn off delay Time Fig. 4.q Li Sep Sep2 Power_ c0 c Fig. 4.p Noe: c2 parameer used o ensure he balance of he pressure afer he compressor sop and o avoid blocking a he nex reboo of hose compressors ha do no have sufficien saring orque. 4.8 Oher configuraion parameers The configuraion parameers mus be se during he commissioning of he conroller and concern: dae/ime se; measuremen sabiliy of he analogue probes; display of he decimal poin on conrol; serial address for monioring nework connecion; ihe ype of proocol on he BMS serial por for connecion o he supervisor nework emperaure ( C / F) and pressure (bar/psi) measuremen uni disabling of keyboard, keys and buzzer; display view during defros. Dae/ ime se See example 2 in chap.3. 37

38 Analogue probes measuring sabiliy I defines he filer coefficien used o sabilize he emperaure measuremen. Low values assigned o his parameer allow a promp response of he sensor o emperaure variaions, bu he reading becomes more sensiive o disurbance. High values slow down he response, bu guaranee greaer immuniy o disurbance, ha is, a more sable and more precise reading. /2 Sabiliy measuring probe /22 Sabiliy measuring probe /23 Sabiliy measuring probe /24 Sabiliy measuring probe /25 Sabiliy measuring probe Display view On models wih single row display, P/Ns WB000S*, i is possible o show a single characerisic, selecable hrough / parameer. On models wih wo rows, P/Ns WB000D*, and on he UlraCella Service erminal, i is possible o show wo differen characerisics, he firs selecable hrough / parameer, and he second hrough /2 parameer. / Display variable None 9 B3 Virual probe 0 B4 2 Oule probe B5 3 Inake probe 2 Sc 4 Defros probe 3 Variable speed 5 Defros probe 2 condenser fans 6 Temp. se poin se poin 7 B 4 Humid. se 8 B2 poin /2 Display variable None 2 rd Virual probe 3 superhea (EVD EVO) 2 Oule probe 4 valve opening % (EVD EVO) 3 Inake probe 5 valve opening sep (EVD EVO) 4 Defros probe 6 Sc 5 Defros probe 2 7 Sd (3PH mod.) 6 Se poin 8 Sd2 (3PH mod.) 7 B 9 Sc (3PH mod.) 8 B2 20 Variable speed condenser fans se poin 9 B3 2 Superhea (EVDice) 0 B4 22 Valve opening % (EVDice) B5 23 Sep valve opening (EVDice) Serial address (parameer H0) H0 assigns an address o check for serial connecion o a supervision sysem and / or remoe assisance. H0 Serial Address Saring from sofware release.5, boh CAREL and Modbus proocols are available on he BMS serial por, seleced by parameer H7. Noe: H0 maximum value is 207 for CAREL proocol and 247 for Modbus proocol. Saring from sofware release.7, he baud rae, sop bis and pariy of he BMS por can be se using parameers H0, H and H2; he daa bis seing on he oher hand remains fixed a 8. H0 BMS baud rae bi/s H BMS sop bis 2 - sop bi 2 2 sop bis H2 BMS pariy odd 2 even Noe: o make he changes acive, swich he uni off and on again. Temperaure uni of measure and decimal poin display The conrol allows: choosing he emperaure measuring uni beween Celsius ( C) and Fahrenhei ( F) degrees; o enable/disable he display of he decimal poin and buzzer. /5 Temperaure uni of measure 0 0-0/ = C / F /SP Pressure uni of measure 0 0-0/ = bar / psi /6 Display decimal poin 0 0-0/ = yes/no H4 Buzzer 0/ = enabled/disabled Disable keypad You can inhibi some funcions relaing o he use of he keypad, for example, he modificaion of he parameers and he se poin if he uni is accessible o he public H6 Terminal keys block configuraion 0 = all keys enabled. 255 = all keys disabled Configuraion able FUNCTI par. H6 Se-poin modificaion Defros 2-4 AUXoupu 8 PRG+SET (menu) 6 AUX2 oupu 32 On/Off managemen 64 Ligh managemen 28 Tab. 4.e Example: o disable he acivaion funcions of he oupus AUX and AUX2, se H6 = 8+32 = 40. H7 BMS serial proocol 0= CAREL proocol = Modbus proocol

39 4.9 Ulra EVD EVO module commissioning WM00ENNI00, WM00EUN000, WM00EUK000: Connec UlraCella o he EVD module via serial, as shown in he wiring diagram in Figure 2.k, and refer o he following parameer able for configuraion of he EVD EVO driver. The module will become acive when enabled by UlraCella, seing P=. P Enable communicaion wih EVD EVO module = EVD EVO module enabled WM00ENSI00, WM00ENS000, WM00EUS000, WM00EUC000:. Using he EVD EVO display o configure he driver Connec an auxiliary oupu on UlraCella (AUX or AUX2) elecrically o digial inpu DI on he EVD EVO and se he parameers as follows: H=7 (for AUX) or H5=7 (for AUX2) -> delayed second compressor C=0 -> second compressor acivaion delay = 0 H AUX oupu configuraion = Delayed compressor H5 AUX2 oupu configuraion = Delayed compressor C Second compressor sar delay 0 = insan sar wih main compressor oupu sec In his way, he auxiliary oupu will be configured as a volage-free conac o conrol he compressor, suiable o be conneced o digial inpu DI on he EVD EVO driver. No configuraion is required on UlraCella. 2. Configuring he EVD EVO driver from UlraCella Connec UlraCella o he EVD EVO module via serial, as shown in he wiring diagram in Figure 2.k, and refer o he following parameer able for configuraion of he EVD EVO driver. The module will become acive when enabled by UlraCella, seing P=. If conneced via serial, he driver parameers can only be displayed (no modified) on he EVD EVO local display. Once he driver has been enabled (parameer P=), is parameer seings will be sen by UlraCella, in accordance wih he parameer able below (only modifiable from UlraCella); any parameers previously configured on he EVD EVO display will be overwrien. P Enable communicaion wih EVD EVO module = EVD EVO module enabled 0 - EVD EVO parameer able The following parameers corresponding o he EVD EVO driver can be configured from UlraCella. Caegory: EVO P Enable communicaion wih EVD EVO module 0/=disabled/enabled P S probe ype RAZ. 0-5V 2 4 o 20mA REMOTE 4 o 20mA 3 4 o 20mA EXTERNAL PM Max value of S probe 2, bar/ psi Pn Min value of S probe Bar/ psi PV Valve ype 2 - Carel exv 2 Sporlan seh 00 2 Alco ex4 3 Sporlan seh 75 3 Alco ex5 4 Danfoss es b 4 Alco ex6 5 Danfoss es 50b 5 Alco ex7 6 Danfoss es 00b 6 Alco ex8 7 Danfoss es hz CAREL recommended 7 Alco ex8 8 Danfoss es hz alco specificaion 8 Sporlan sei wo CAREL exv conneced ogeher 9 Sporlan ser Sporlan ser(i) g, j, k 0 Sporlan sei 30 2 Danfoss ccm Sporlan sei Danfoss ccm 40 PH Refrigeran ype R22 5 R422D 29 R455A 2 R34a 6 R43A 30 R70 3 R404A 7 R422A 3 R442A 4 R407C 8 R423A 32 R447A 5 R40A 9 R407A 33 R448A 6 R507A 20 R427A 34 R449A 7 R290 2 R245FA 35 R450A 8 R R407F 36 R452A 9 R600A 23 R32 37 R508B 0 R77 24 HTR0 38 R452B R HTR02 39 R53A 2 R R23 40 R454B 3 R R234yf 4 R47A 28 R234ze PrE Main regulaion ype cenralized cabine cold room 2 self conained cabinecold room 3 perurbaed cabine cold room 4 subcriical CO2 cabine/cold room P0 EVD Modbus address P3 Superhea sepoin K P4 Proporional gain P5 Inegral ime sec P6 Derivaive ime sec P7 LowSH: hreshold low superhea K P8 Low Superhea proecion inegral ime sec P9 LowSH: low superhea alarm delay sec PL LOP: hreshold for low emp. of evapor C/ F PL2 LOP: inegral ime sec PL3 LOP: low evaporaion emperaure alarm delay sec cp Open valve sarup, Percenage % PM MOP: max evap. pressure hreshold C/ F PM2 MOP: inegral ime sec PM3 MOP: max evap. pressure alarm delay sec Pdd Pos defros delay, only for single driver min PSb Valve posiion in sand-by sep PMP Enable manual posiioning PMu Manual valve posiioning sep Pnr Rese EVD seing 0 -> Rese all EVD EVO parameers PL Sop smooh lines offse C/ F PHS Maximum smooh lines offse C/ F PSP Smooh lines proporional coefficien C/ F PSI Smooh lines inegral ime s PSd Smooh lines derivaive ime s PSM Enable smooh lines (0=NO - =YES) 0 0 / 39

40 4.0 EVDice commissioning Connec UlraCella o he EVDice driver via he serial line according o he wiring diagram shown in Figure 2.o, and refer o he parameer able 4.e below for configuraion of he EVDice driver. UlraCella sofware release.7 feaures new EVDice driver managemen funcions: Possibiliy o configure he EVDice parameers on he UlraCella user inerface (buil-in LED display or UlraCella Service erminal) and/or on he local EVDice LED display user inerface. EVDice cusom configuraion proecion by signaure: as soon as communicaion is esablished, UlraCella signs EVDice by wriing a random number beween and o a regiser on he driver. This allows unique idenificaion of: - EVDice drivers ha have been previously configured - new EVDice drivers (e.g. replaced due o a faul) There are hree possible cases: New insallaion / New sysem / EVDice insalled following insallaion: in his case, he signaure on UlraCella will iniially be 0 -> he acive parameers will be hose se on EVDice, and UlraCella will generae a new signaure. Proceed as follows:. Confirm ha he EVDice is presen by seing IPE= (communicaion wih EVDice enabled), or by answering yes o a specific quesion in he wizard on he UlraCella Service erminal; UlraCella will sign he EVDice so as o creae he conroller-driver combinaion; 2. The IEC (EVDice configuraion error) alarm will be acivaed and he conroller (and he compressor) will sop (UlraCella forces parameer ICG=0, EVDice no enabled for conrol). Configure he EVDice parameers based on he applicaion, eiher using he wizard, or parameer-by-parameer on he LED display inerface; 3. Once all of he required EVDice parameers have been configured, se ICG= o acivae conrol. Seing ICG= also reses he IEC alarm. Replacing EVDice due o a faul / oher causes:. UlraCella will have a signaure oher han 0 (as i has been previously configured o manage an EVDice driver), while he EVDice will have a differen signaure from he one saved on UlraCella (eiher 0 if new, or a number oher han 0 if originaing from anoher insallaion). In his case, he iniially acive parameers will be hose se on UlraCella (he parameers on UlraCella corresponding o he EVDice driver will be copied o he EVDice). Proceed as follows: The IEM alarm (EVDice error mismach) is acive o warn he user ha an elemen in he sysem has been changed. If necessary, modify he EVDice parameers based on he applicaion, eiher using he wizard, or parameer-by-parameer on he LED display inerface; The conroller is will acive even when he IEM alarm is acive; o disable he alarm, press on he UlraCella LED display. 2. The signaure on UlraCella will be equal o 0 (as i is new or has no been previously configured o communicae wih an EVDice driver), while EVDice will have a signaure (signaure oher han 0). In his case, he iniially acive parameers will be hose se on EVDice (he parameers corresponding o he EVDice driver will be copied o UlraCella). The case is idenical o a new insallaion / new sysem: Confirm ha he EVDice is presen by seing IPE= (communicaion wih EVDice enabled), or by answering yes o a specific quesion in he wizard on he UlraCella Service erminal; UlraCella will sign he EVDice so as o creae he conroller-driver combinaion; The IEC (EVDice configuraion error) alarm will be acivaed and he conroller (and he compressor) will sop (UlraCella forces parameer ICG=0, EVDice no enabled for conrol). Configure he EVDice parameers based on he applicaion, eiher using he wizard, or parameer-byparameer on he LED display inerface; Once all of he required EVDice parameers have been configured, se ICG= o acivae conrol. Seing ICG= also reses he IEC alarm. Replacing UlraCella due o a faul / oher causes: The signaure on UlraCella will be equal o 0 (as i is new or has no been previously configured o communicae wih an EVDice driver), while EVDice will have a signaure (signaure oher han 0). In his case, he iniially acive parameers will be hose se on EVDice (he parameers corresponding o he EVDice driver will be copied o UlraCella). The case is idenical o a new insallaion / new sysem. IPE Enable EVDice communicaion 0 0-0/ = disabled / enabled ICG Enable EVDice conrol 0/ = disabled / enabled Noe: when IPE=0 (communicaion wih EVDice disabled), he only parameers visible on he UlraCella buil-in LED display are: IPE, IrE (EVDice operaing mode), IP3 (superhea se poin), PH (ype of refrigeran) and In (EVDice serial address from UlraCella) Noe: he signaure on EVDice can be se o zero using he rese procedure on he buil-in LED inerface (see EVDice manual EN) Noe: he above are valid for EVDice firmware release.4; UlraCella sofware release.7 in any case mainains compaibiliy wih EVDice drivers feauring previous firmware releases. In paricular, he IEC and IEM alarms will be always disabled, parameers IPE and ICG will have always he same value and UlraCella will no generae any signaure Noe: in UlraCella sofware release.7, he EVDice firmware release is read-only when parameer IPE= (communicaion wih EVDice enabled) EVD ICE parameer able The following parameers correspond o he EVD ICE driver, and are configured on UlraCella. 40

41 Caegory: ICE Parameer name on EVD ICE Descripion Def Min Max UoM Type Parameer name on UlraCella (LED display) - Enable EVD ICE / = no enabled/ enabled Operaing mode =Muliplexed cabine/cold room 2=Air-condiioner/chiller wih plae hea exchanger 3=Air-condiioner/chiller wih ube bundle hea exchanger 4=Air-condiioner/chiller wih finned coil hea exchanger 5=Reserved 6=Reserved Presen on UlraCella Service pgd Presen in wizard (UlraCella Service pgd) Advanced IPE 6 (modes 2, 3, 4, 5 and 6 can only be seleced on UlraCella service pgd) - Iniial configuraion IrE Superhea Superhea se poin C 99 K Iniial configuraion IP3 Type of gas R22 5 R422D 29 R455A Iniial IPH 2 R34a 6 R43A 30 R70 configuraion 3 R404A 7 R422A 3 R442A 4 R407C 8 R423A 32 R447A 5 R40A 9 R407A 33 R448A 6 R507A 20 R427A 34 R449A 7 R290 2 R245FA 35 R450A 8 R R407F 36 R452A 9 R600A 23 R32 37 R508B 0 R77 24 HTR0 38 R452B R HTR02 39 R53A 2 R R23 40 R454B 3 R R234yf 4 R47A 28 R234ze S Type of probe S 3 - Advanced IS =- o 4.2 barg 2=0.4 o 9.3 barg 3=- o 9.3 barg 4=0 o 7.3 barg 5=0.85 o 34.2 barg 6=0 o 34.5 barg 7=0 o 45 barg 8=- o 2.8 barg 9=0 o 20.7 barg 0=.86 o 43.0 barg = Reserved CP PID: proporional gain Advanced ICP - i PID: inegral ime sec Advanced Ii - C LowSH proecion: hreshold 5-9 IP3 C/ F Advanced IC - C2 LowSH proecion: inegral ime sec Advanced IC2 - C3 LOP proecion: hreshold C5 C/ F Advanced IC3 - C4 LOP proecion: inegral ime sec Advanced IC4 - C5 MOP proecion: hreshold 50 C3 392 C/ F Advanced IC5 - C6 MOP proecion: inegral ime sec Advanced IC6 - C7 MOP proecion: disable hreshold C/ F Advanced IC7 - C8 Low sucion emperaure alarm hreshold C/ F Advanced IC8 - IA Enable operaing mode modificaion Advanced IIA - 0/ = enabled/no enabled U Enable manual valve posiioning Advanced IU - 0/ = enabled/no enabled U2 Manual valve posiion sep Advanced IU2 - U3 Valve conrol seps: /2 = 480/960 sep - Advanced IU3 U4 Valve opening a sar (evaporaor/valve % Advanced IU4 - capaciy raio) n Serial address Advanced In - Enable EVD ICE regulaion 0/ = no enabled/ enabled Advanced ICG Noe: as EVD ICE has a wo digi display, when is parameers are displayed on UlraCella, he leer I has been added o every parameer code: e.g. S -> IS Noe: all EVD ICE parameers are visible boh on he LED user inerface and on he UlraCella Service erminal (pgd). 4

42 4. Ulra 3Ph Evaporaor module commissioning Ulra 3PH Evaporaor module has o be configured by UlraCella.. Please make sure ha, inside Ulra 3PH Evaporaor module, dip-swiches of I/O expansion are se as per following figure (defaul seing): Address Ex Baud Pro wih offse no offse 9.2 K 9.6 K 38.4 K 57.6 K Address Ex. Baud Pro Fig. 4.r which corresponds o following configuraion: Address = 5 No offse Baudrae = 9200bi/sec Proocol = Modbus 2. In UlraCella, access o parameer caegory 3PH CAREL Modbus 3. Make sure ha firs wo parameers are se as follows (Carel defaul seing): ch = 5 (Address) ch2 = 0 (Offse) 4. For 3PH Evaporaor module, se (Carel defaul seing) ch3 = 0 5. If defros probe and auxiliary evaporaor defros probe have o be conneced o Ulra 3PH Evaporaor module, se: ca = ca2 = For Ulra 3PH Evaporaor module, don consider parameer ca3 6. Enable 3PH Evaporaor module by seing: cen = 4..2 Parameers (UlraCella) UlraCella has a subse of parameers dedicaed o Ulra 3PH Evaporaor module configuraion. Caegory: 3PH Par Descripion Def Min Max UOM ch 3PH module serial address ch2 3PH module offse serial address ch3 Type of hree phase module = Evaporaor = Full ca Sd probe connecion = in UlraCella = in 3PH module ca2 Sd2 probe connecion = in UlraCella = in 3PH module ca3 Sc probe connecion (Full module only) 0 = in UlraCella = in 3PH module cen Enable 3PH mod. 0 = disable = enable Funcion Ulra 3PH Evaporaor Module has o be combined wih UlraCella conrols (P/Ns WB000S% or WB000D%). Module has inside high power acuaors o handle direcly hree-phase loads of he evaporaor, bu logic and regulaion algorihms are inside UlraCella. In he able below deails of where probes and loads can be conneced. Noe: Alhough hree-phase loads have o be physically conneced o Ulra 3PH Evaporaor module, UlraCella mainains is sandard configuraion of relays. Conneced UlraCella Ulra 3PH Evaporaor Inpu module Ambien probe - ca = 0 Defros probe Sd - ca = - Defros probe auxiliary evaporaor Sd2 ca2 = 0 - ca2 = - Noe: o ensure he communicaion beween UlraCella and he expansion module, he I/O expansion nework address and parameer ch on UlraCella mus be se o he same value (defaul 5). Imporan: This seing of he dipswiches on he I/O expansion (corresponding o serial address 5) is acive saring from November 205 and guaranees plug & play communicaion wih UlraCella conrollers running sofware release.7 (defaul value ch=5). Expansion modules manufacured prior o November 205 have he defaul address seing as (differen dipswich configuraion han shown in he figure). UlraCella conrollers running a sofware release lower han.7 are se wih ch= by defaul. In some cases, hen, he wo configuraions will need o be aligned manually. Oupu Compressor command / Condensing uni enabling / Solenoid valve Defros heaers Evaporaor fans Ligh AUX AUX2 UlraCella (PH) (PH) (PH) (PH) (PH) (PH) Ulra 3PH Evaporaor module (PH) (3PH) (3PH) - (PH) - Tab. 4.f 42

43 4.2 Ulra 3Ph Full module commissioning Ulra 3PH Full module has o be configured by UlraCella.. Please make sure ha, inside Ulra 3PH Full module, dip-swiches of I/O expansion are se as per following figure (defaul seing): Address Ex Baud Pro wih offse no offse 9.2 K 9.6 K 38.4 K 57.6 K Address Ex. Baud Pro Fig. 4.s which corresponds o following configuraion: Address = 5 No offse Baudrae = 9200bi/sec Proocol = Modbus 2. In UlraCella, access o parameer caegory 3PH CAREL Modbus 3. Make sure ha firs wo parameers are se as follows (Carel defaul seing): ch = 5 (Address) ch2 = 0 (Offse) 4. For 3PH Full expansion module, se ch3 = 5. If defros probe and auxiliary evaporaor defros probe have o be conneced o Ulra 3PH Full module, se: ca = ca2 = 6. If condenser probe has o be conneced o Ulra 3PH Full module, se: ca3 = 7. Enable 3PH Full module by seing: cen = Noe: o ensure he communicaion beween UlraCella and he expansion module, he I/O expansion nework address and parameer ch on UlraCella mus be se o he same value (defaul 5). Imporan: his seing of he dipswiches on he I/O expansion (corresponding o serial address 5) is acive saring from November 205 and guaranees plug & play communicaion wih UlraCella conrollers running sofware release.7 (defaul value ch=5). Expansion modules manufacured prior o November 205 have he defaul address seing as (differen dipswich configuraion han shown in he figure). UlraCella conrollers running a sofware release lower han.7 are se wih ch= by defaul. In some cases, hen, he wo configuraions will need o be aligned manually Parameers (UlraCella) UlraCella ha un sooinsieme di parameri dedicai alla configurazione del modulo Ulra 3PH Full. Par Descripion Def Min Max UoM ch 3PH module serial address ch2 3PH module offse serial address ch3 Type of hree phase module = Evaporaor = Full ca Sd probe connecion = in UlraCella = in 3PH module ca2 Sd2 probe connecion = in UlraCella = in 3PH module ca3 Sc probe connecion (Full module only) 0 = in UlraCella = in 3PH module cen Enable 3PH mod. 0 = disable = enable Funcion Ulra 3PH Full Module has o be combined wih UlraCella conrols (P/ Ns WB000S% or WB000D%). Module has inside high power acuaors o handle direcly hree-phase loads of he condensing and evaporaor unis, bu logic and regulaion algorihms are inside UlraCella. In he able below deails of where probes and loads can be conneced. Noa: Alhough hree-phase loads have o be physically conneced o Ulra 3PH Full module, UlraCella mainains is sandard configuraion of relays. Conneced Inpu UlraCella Ulra 3PH Full module Ambien probe - ca = 0 Defros probe Sd - ca = - ca2 = 0 Defros probe auxiliary - evaporaor Sd2 ca2 = - ca3 = 0 Condensing probe Sc - ca3 = - Uscia UlraCella Ulra 3PH Full module Compressor command (PH) (3PH) Defros heaers (PH) (3PH) Evaporaor fans (PH) (3PH) Ligh (PH) - AUX (PH) (PH) AUX2 (PH) - Tab. 4.g 43

44 5. OUTPUTS CFIGURATI AND PROTECTIS 5. Analogue oupu I is available analog oupu Y, o drive he evaporaor fans designed o be operaed wih inpu V. See he chaper 6.9. HO Configuraion oupu Y No acive Modulaing oupu (generic funcion) 2 Variable speed evaporaor fans se on Sd probe 3 Variable speed condenser fans 5.2 Digial Oupus 5.2. Delay sar for compressor oupu c0 Compressor/ fan sar delay a power on min c0: from he momen in which he conrol is powered-up, urning on he compressor and he evaporaor fan is delayed by a ime (in minues) equal o he value assigned o his parameer. This delay helps o proec he compressor agains repeaed sars in he case of frequen power failures. Noe: for he oher proecion parameers (c, c2, c3) see chaper Oupu operaion AUX/AUX2 The AUX and AUX2 oupus can be associaed wih differen funcions, such as alarm, auxiliary oupu conrolled by AUX buon, he pump down valve, condenser fan, compressor, second compressor wih roaion. For furher explanaions, please consul chaper 3.2. H AUX oupu configuraion Normally energised alarm Normally de-energised alarm 2 Acivae from AUX buon or DI 3 Acivae collecion pan heaer 4 Auxiliary evaporaor defros 5 Pump down valve 6 Condenser fan 7 Delayed compressor 8 Conrol oupu / 9 Conrol oupu 2 / 0 Alarm oupu Alarm oupu 2 2 Do no selec 3 Second compressor sep 4 Second compressor sep wih roaion 5 Humidiy oupu 6 Reverse mode oupu 7 Oupu managed by ime band 8 Conrol oupu 3 / 9 Reverse oupu - dehumidificaion 20 Exernal dehumidifier 2 Reverse mode oupu 2 H5 AUX2 oupu configuraion See H Safey devices for oupus wih differen relays c Second compressor sar delay s c ses he acivaion delay beween he firs and he second compressor (or beween he firs and he second sep of he compressor). c3 c c2 Sep Sep2 Power_ c0 c Fig. 5.a Key Sep Sep2 Sep compressor Sep 2 compressor Time 44

45 6. CTROL 6. Swiching he conroller and The sae of / can be conrolled by more han one source, keyboard, digial inpu and supervisor. When he conroller is off, he display will show he emperaure seleced for parameer / alernaing wih he message. The digial inpu can be used o swich he conroller on/ off, seing parameer A5/A9 o 6. The acivaion sae of / from digial inpu has prioriy over he one from he supervisor and keyboard. Origin Prioriy Noes Digial inpu Disable On/Off from keypad and supervisor Keyboard 2 Supervisor 3 Tab. 6.a 6.2 Virual probe The conrol oupu of he conroller is he compressor oupu. The conrol probe is he ambien probe B (defaul seing), while he probes B2, B3, B4, B5 may be associaed wih he funcions of defros probe /2, oule probe, inake probe, condenser probe. If he cold room is very large you should also use a second probe o conrol he emperaure of he room. The conroller will acivae he compressor based on he requiremens of he virual probe (Sv), obained from weighed average of he 2 probes (B, B2). /4 Virual probe composiion 0 = probe B 00 = probe B The /4 parameer is used o deermine he virual probe (Sv) as a weighed average of he conrol sensor probe B and B2, according o he formula: Sv= [(B*(00-/4)+B2*/4] Se poin The reference oupu is he compressor (CMP). The conroller can operae in wo differen modes, ha can be seleced using parameer r3: direc wih defros; direc wihou defros; S Se poin 0 r r2 C/ F rd Differenial C/ F r Minimum se poin r2 C/ F r2 Maximum se poin 60 r00 C/ F r3 Operaing mode Direc wih defros Direc wihou defros Key S rd Sv CMP Se poin Differenial Virual probe Compressor S Fig. 6.b CMP If you have acivaed he second compressor oupu (H, H5 = 3, 4) on AUX oupu, he acivaion of he compressor is a S + rd/2 and ha of he auxiliary compressor AUX in S + rd, according o he figure below. rd AUX Sv CMP rd/2 rd/2 Sv S Key B B2 Oule probe Inake probe UlraCella Fig. 6.a Key S rd Sv CMP AUX Se poin Differenial Virual probe Compressor Auxiliary oupu Fig. 6.c The conrol se poin, in normally operaing condiions, is indicaed by parameer S. This value may however change based on oher algorihms: Change se poin from digial inpu (S+r4 and/or SH+r5) Change se poin from ime band (S+r4 and/or SH+r5) Se poin variaion by ramp (variable se poin) wih he following prioriy: Prioriy Funcion Conrol se poin value Se poin variaion from digial inpu S+r4 - SH+r5 (A5/A9=7) 2 Se poin variaion by ime band S+r4 - SH+r5 3 Se poin variaion (ramps) Variable according o parameers PS, PS2, PS3 and PH, PH2, PH3 4 Se poin by parameer S S 45

46 6.3. Se poin variaion from digial inpu Wih UlraCella, he conrol se poin can be changed using digial inpus DI2 and DI3. This funcion may be useful in applicaions where he conrol se poin can be increased when he sore is no open o he public (for example, a nigh), hus guaraneeing energy savings and he cerainy ha he produc is ready for display and sale when needed. Digial inpu DI2 is associaed wih parameer A5, while digial inpu DI3 is associaed wih parameer A9. To enable se poin variaion from digial inpu, se A5=7 (for DI2) or A9=7 (for DI3). A5 Configuraion of digial inpu 2 (DI2) = se poin variaion A9 Configuraion of digial inpu 3 (DI3) 7 = se poin variaion When he digial inpu is acive (closed), he conrol se poin will be he sum of he values of parameers S and r4; when he digial inpu is no acive (open), he conrol se poin will be he value se for parameer S (normal operaion). DI2 / DI3 no acive (open) -> conrol se poin = S DI2 / DI3 acive (close) -> conrol se poin = S + r4 r4 Se poin offse C/ F r5 Humidiy se poin offse % Noe: when change se poin is enabled and he curren se poin is S+r4 (and/or Sh +r5), he SET buon flashes o indicae ha he conrol se poin is no he value indicaed by parameer S or SH. Noe: if he second row of he display shows he se poin (/2 = 6, on models where feaured), he value displayed will be he effecive conrol se poin (herefore, eiher S or S + r4, depending on he saus of he digial inpu) Se poin variaion by ime band Wih UlraCella, he conrol se poin can also be changed based on ime bands, using he RTC fied on he device. The funcion is similar o he one described in he previous paragraph, however his is more useful when needing o change he se poin repeaedly a fixed imes. When he ime band is acive, he conrol se poin will be he sum of he values of parameers S and r4. Time band no acive -> conrol se poin = S or SH Time band acive -> conrol se poin = S + r4 or SH + r5 r4 Se poin offse C/ F r5 Humidiy se poin offse % To acivae se poin variaion by ime band, a ime band needs o be enabled by seing he following parameers: dsn Se poin variaion by ime band: day 0 0 days 0 = disable, 2, 7 = Sunday, Monday, Saurday 8 = Monday o Friday 9 = Monday o Saurday 0 = Saurday & Sunday = every day hsn Sar se poin variaion by ime band: hours hours MSn Sar se poin variaion by ime band: min minues hsf End se poin variaion by ime band: hours hours MSF End se poin variaion by ime band: min minues H9 Enable se poin variaion by ime band 0/=disabled/enabled Example: o have a conrol se poin of 4 C from Monday o Saurday, 08:30 o 8:30, and 9 C a all oher imes, se: S = 4; r4 = 5; dsn = 9; hsn = 8; MSn = 30; hsf = 8; MSF = 30; H9 = -> if H9=0 he ime band will never be acive Noe: when change se poin is enabled and he curren se poin is S+r4 (and/or Sh +r5), he SET buon flashes o indicae ha he conrol se poin is no he value indicaed by parameer S or SH. Noe: if he second row of he display shows he se poin (/2 = 6, on models where feaured), he value displayed will be he effecive conrol se poin (herefore, eiher S or S + r4, depending on wheher or no he ime band is acive) Se poin ramps Very large cold rooms used o preserve food a below-zero emperaures (freezers) may, for logisics or consrucional reasons, require concree floors. Iniially, he cold room, and hus is floor, which are iniially a ambien emperaure, if cooled o he se poin in he shores possible ime (pull down), cracks may form in he floor, causing significan damage. For his reason, in hese ypes of cold rooms ramps of variable duraion and inensiy are used o bring he cold room o he se poin over a ime ha is suiable for he concree floor. On UlraCella, ramps can be configured ha are divided ino hree phases. The slope of he ramp depends on he final emperaure se poin and he duraion of each phase. Phase : ypically his is an iniial cooling ramp, from ambien emperaure o a final emperaure around 0 C, lasing several days (defaul 6 days). Phase 2: ypically his is a phase in which he emperaure reached in phase is mainained, lasing several days (defaul 2 days) Phase 3: his is he second and final cooling ramp o he final emperaure se poin for soring he frozen food and, being he mos criical phase, ypically lass longer (defaul 0 days). PS Ramps: final se poin, phase 0-50,0 200,0 C/ F PS2 Ramps: final se poin, phase ,0 200,0 C/ F PS3 Ramps: final se poin, phase 3-30,0-50,0 200,0 C/ F PH Ramps: duraion of phase days PH2 Ramps: duraion of phase days PH3 Ramps: duraion of phase days Example: ramp saring from an ambien emperaure of 30 C, he firs phase reaches 0 C in 6 days (phase ), mainained a 0 C for 2 days (phase 2) and final cooling ramp o he se poin of -30 C over 0 days (phase 3). inernal emperaure 30 C 20 C 0 C 0 C -0 C -20 C -30 C REFRIGERATI CURVE FOR COLD ROOMS 2,5 K /2 h 48 hours a 0 C,5 K /2 h 0 d 00h d 00h 2 d 00h 3 d 00h 4 d 00h 5 d 00h 6 d 00h 7 d 00h 8 d 00h 9 d 00h 0 d 00h d 00h 2 d 00h 3 d 00h 4 d 00h 5 d 00h 6 d 00h 7 d 00h 8 d 00h i f f Noe: when he ramps are acive, and hroughou heir duraion, he conrol se poin is no longer he value indicaed by parameer S, bu is auomaically recalculaed, depending on he values se for parameers PSi and PHi, every 2 hours. 46

47 Noe: in he even of a blackou when a ramp is in progress, when power reurns, he ramp resumes from where i was inerruped if he emperaure in he cold room during he blackou has no increased by a value greaer han parameer Pd from he se poin reached jus before he blackou if (se poin before blackou curren cold room emperaure) Pd -> brief blackou -> resume ramp from he phase where i was inerruped, wih a new saring se poin equal o he emperaure reached by he cold room, and he phase lass he remaining duraion (as if he blackou had no occurred); if (se poin before blackou curren cold room emperaure) > Pd -> exended black-ou, he emperaure has increased oo much -> resar he ramp from he beginning (phase, PS, PH). This aims o avoid damage o he floor due o an excessively fas pull down. Pd Ramps: maximum se poin variaion 20,0 0,0 30,0 C/ F afer blackou Noe: A he end of he hird phase, he conrol se poin reurns o he value se for parameer S -> o avoid abrup variaions, i is recommended o se PS3 = S. Enable ramps The ramps need o be enabled by seing parameer Pon= 6.4 Pump down The pump down has he aim o compleely empy he evaporaor of he refrigeran a each sop of he compressor. Afer his phase, you can safely urn off he compressor, so ha he liquid is no presen he nex ime he compressor is sared. When he se poin is reached, he conrol closes he pump down valve o sop he flow of refrigeran o he evaporaor, and, afer a cerain ime, he compressor. In he applicaion diagram here are he pump down valve and he low pressure swich. When he conrol requires urning on he compressor, if he safey periods c and c2 have passed, he pump down valve is opened and afer he ime se in parameer c8 he compressor is acivaed. c7 Maximum pump down ime (PD) s 0 = Pump down disabled. c8 Compressor sar delay afer opening of s pump down valve PD H AUX oupu configuraion = pump down valve H5 AUX2 oupu configuraion 5 = pump down valve L C CMP Pon Enable se poin ramps = ramps enabled. Se Pon=; 2. The evaporaor fans are acivaed for 3 minues (fan relay and analogue oupu a he maximum value corresponding o parameer F6, if enabled); 3. Iniial ramp se poin = Sv (virual conrol probe, which coincides wih he curren cold room emperaure); 4. The conroller adjuss he conrol se poin based on parameers PS, PS2, PS3 and PH, PH2, PH3. During each phase, he conrol se poin is recalculaed every 2 hours; 5. A he end of he phase (duraion PH3), he ramps are auomaically disabled (Pon=0) and he conrol se poin is once again he value of S. Noe: when he ramps are enabled, and hroughou heir duraion, he SET buon flashes o indicae ha he conrol se poin is no longer he value se for parameer S. Key CMP C L P F E S V2 PDV F S T V2 PDV M E Fig. 6.d Compressor Condenser Liquid receiver Low pressure swich Dehydraor filer Evaporaor Liquid indicaor Thermosaic expansion valves Pump down valve P Noe: if he second row of he display shows he se poin (/2 = 6, on models where feaured), he value displayed will be he effecive conrol se poin. Noe: o resar he ramps, rese Pon= Noe: he ramps are always disabled if se poin variaion from digial inpu / ime band is acive Noe: he ramps can be acivaed even when UlraCella is Noe: o skip a specific phase of he ramp, se PHi=0 (i=, 2 or 3) Noe: ime c8 is ignored when pump down is disabled (c7=0). In his case, he pump down valve (H=5 or H5=5) can be used o conrol a solenoid valve, whose operaion always maches he compressor oupu. c8 is also ignored when pump down is enabled (c7>0) and he compressor ime is 0 (c2= 0). You can selec he pump down: on pressure (pressure swich mandaory): once he pump down valve closes, he compressor coninues o operae unil reaching he low pressure value (conac opened). A his poin he compressor is urned off. If he pressure swich does no change wihin he ime c7, alarm Pd riggers, pump down ended due o ime-ou. The Pd alarm is rese auomaically if in he nex pump down low pressure is reached wihin he ime c7. on ime (pressure swich opional): afer he valve closes, he compressor operaes for he ime c7. The Pd alarm, Pump down ended by ime-ou, is deacivaed. 47

48 c0 = 0: Pressure pump down Pressure swich changes wihin c7 Pressure swich changes afer c7 CMP, FAN PDV Pressure swich Alarm Pd Sv Key CMP, FAN PDV Pressure swich Sv c7 Pd S Noe: S c7 c7 Fig. 6.e Fig. 6.f Compressor, fan pump down valve Pressure swich Virual probe Pump down maximum ime Pump down alarm Time Se poin if during he pump down here is a new demand for cooling, he pump down procedure erminaes, and he pump down valve is opened (he compressor is already on from he previous pump down phase); in case of Pd alarm he auo-sar funcion is disabled. 6.5 Auosar in pump down As seen in he previous paragraph, once you reach he se poin, he conrol closes he pump down valve and hen he pressure swich changes and signals low pressure. If, due o problems of sealing of he valve, he pressure swich changes again, you can reacivae he compressor wih he Auo sar funcion, signalled by he message As. This message is erased on he nex correc pump down cycle c9 Auosar in pump down whenever pump down valve closes whenever pump down valve closes & every reques of low pressure swich wihou regulaion reques Key CMP, FAN VPD Pressure swich AS Sv S Fig. 6.g Noe: low pressure = pressure off/open. CMP, FAN Compressor, fan Time VPD Pump down valve AS Auosar in pump down S Se poin Pressure swich Pressure swich Sv Conrol probe Noes: a compressor auosar, he safey imes c and c2, no c3 are respeced; he message AS is rese auomaically on he nex correc pump down cycle. 6.6 Coninuous cycle To acivae he coninuous cycle by keyboard see Chaper 3 (parameer value cc> 0). During operaion in a coninuous cycle, he compressor coninues o operae regardless he conrol, for he ime cc, o lower he emperaure even below he se poin. The coninuous cycle is sopped afer he ime cc or when reaching he minimum specified emperaure, corresponding o he minimum emperaure alarm hreshold (AL). If, afer he end of he coninuous cycle, he emperaure falls below he minimum emperaure hreshold, he low emperaure alarm signal can be ignored by suiably seing he c6 parameer: he alarm bypass delay ime afer coninuous cycle. cc Coninuous cycle duraion hour c6 Low emperaure alarm delay afer hour coninuous cycle A5 Digial inpu configuraion 2 (DI2) = Coninuous cycle acivaion A9 Digial inpu configuraion 3 (DI3) 4 = Coninuous cycle acivaion Door swich conrol See chap. 4 48

49 6.8 Defros Inroducion These parameers (dd dd8) can be used o se up o 8 defros evens linked o he sysem clock (RTC) dd 8 Defros 8: day Disabled 7 Monday Sunday 8 From Monday o Friday 9 From Monday o Saurday 0 Saurday and Sunday Daily hh 8 Defros 8: hour hour nn 8 Defros 8: minue min. UlraCella allows you o manage he following ypes of defros, depending on parameer d0: 0. elecric heaer defros by emperaure (placed near he evaporaor);. ho gas defros by emperaure. 2. elecric heaer defros by ime; 3. ho gas defros by ime. Noe: Ed and Ed2 indicae ha he defros ended due o imeou. Noe: Ed and Ed2 alarms can be disabled by A8 parameer. A8 Ed, Ed2 enable 0 0-0/= disabled/enabled The end of he defros cycle can be by emperaure, and in his case i is necessary o insall he defros probe Sd (o selec beween B2 and B3) or by ime. In he firs case he defros ends if he probe Sd measures a value greaer han he value of d or dp ime has elapsed, in he second case if he defrosing phase exceeds he maximum ime dp. A he end of he defros he conroller can ener in dripping saus (presen if dd> 0), in which he compressor and he fans are urned off, and subsequenly in he sae of pos-dripping (if presen Fd> 0), in which he conrol resumes wih fans off. You can choose he display on he user erminal during defros, using parameer d6. Key d dp Sd d0 DEF d d- DEF DEF Sd dp Fig. 6.h Time End of defros emperaure Maximum defros duraion Defros Probe Type of defros Defros d0=0, d0=2, 3. elecric heaer defros (d0 = 0, 2): operaing cycle. The operaing cycle refers o defaul values of he parameers F2 and F3. F L C CMP d0 Type of defros Heaer by emperaure Ho gas by emperaure 2 Heaer by ime 3 Ho gas by ime d End defros emperaure, main C/ F evaporaor d2 End defros emperaure, auxiliary C/ F evaporaor dp Maximum defros duraion min dp2 Maximum defros duraion, auxiliary min evaporaor d6 Terminal display during defros 0 = Temperaure alernaed wih def = Las emperaure shown before defros 2 = def CMP PDV S PDV T V2 M B3 E REFRIG PUMP DOWN Fig. 6.i DEF (REF) DRIP (dd) POST DRIP (Fd) c8 REFRIG FAN F0=0 F3= RES 49 Key Fig. 6.j

50 CMP Refrig PDV Pump down FAN Def RES Drip E Pos drip C V2 F B3 L S Compressor Refrigeraion Pump down valve Pump down phase Evaporaor fan Defros Resisance (defros heaer) Drip Evaporaor Pos drip Condenser Thermosaic expansion valve Dehydraor filer Time Defros probe Liquid receiver Liquid indicaor Noe: in pump-down he fan acivaion is deermined by F0; in defros he fan acivaion is deermined by F3. 2. ho gas defros (d0 =, 3): operaing cycle. The operaing cycle refers o defaul values of he parameers F2 and F3. CMP FAN V_def F S L T V2 B3 E C Fig. 6.k M V_def CMP Noe: he defros oupu (DEF) is used for command of he ho gas valve V_def. REFRIG F0=0 DEF (ho gas) F3= Fig. 6.l DRIP POST DRIP c8 REFRIG 50 Key CMP Refrig FAN Def V_def Drip E Pos drip C B3 V2 L F S Compressor Refrigeraion Evaporaor fan Defros Ho gas valve Drip Evaporaor Pos drip Condenser Defros probe Thermosaic expansion valve Liquid receiver Dehydraor filer Liquid indicaor Time The defros is acivaed, upon prioriy: from keyboard, using he defros key; from clock, seing he even and he saring mode, wih maximum 8 defross a day (parameers dd...dd8); seing he cyclic range di ; from digial inpu; from supervisor. The defros is disabled: defros by emperaure: when he defros probe deecs a emperaure greaer han he defros end emperaure d; defros by ime: in he absence of he defros probe, he defros ends afer he maximum ime se by parameer dp Maximum period of ime beween consecuive defross di Maximum inerval beween consecuive defross 0 = defros no performed hour The parameer di is a securiy parameer ha allows cyclical defross every di hours even in he absence of he Real Time Clock (RTC). A he beginning of each defros cycle, regardless of duraion, a coun is sared. If he dl ime is exceeded wihou performing any defros, he defros is auomaically acivaed. The couner remains acive even if he conroller is off. Example: in case of failure for example a RTC he scheduled defros by d3 (= dd3, hh3, nn3) is no made, afer he safey ime di sars a new defros. DEF Key dd di dd dd3 DEF Noe: dd2 dd3 Fig. 6.m Maximum inerval of ime beween consecuive defross Scheduled defross Defros Time if he inerval di expires when he conroller is, when i is sared again a defros is performed; o ensure regular defross, he inerval beween defross mus be greaer han he maximum defros duraion, plus he dripping ime and pos-dripping ime; if seing dl=0 he defros is performed only if acivaed from keyboard or by seing he scheduled defross (ddi). dl

51 6.8.2 Oher defros parameers d3 Defros acivaion delay min d4 Defros a sar-up 0 0-0/=No/Yes d5 Defros delay a sar-up min d8 High emperaure alarm delay afer hour defros (and door open) dpr Defros prioriy over coninuos cycle 0/=No/Yes d3 deermines he ime ha mus elapse, when he defros is acivaed, beween he sopping of he compressor (elecric heaer defros) or he saring of he compressor (ho gas defros), and he acivaion of he defros relays on he main and auxiliary evaporaors. In he ho gas defros, he delay d3 is useful for ensuring a sufficien amoun of ho gas before acivaion of he ho gas valve; d4 deermines wheher o acivae or no he defros a he conroller sar-up. The defros a sar-up reques has prioriy over he acivaion of he compressor and he coninuous cycle. Force a defros a conroller sar-up may be useful in special siuaions. Example: frequen power drops inside he plan. In case of lack of volage he ool reses he inner clock ha calculaes he period of ime beween wo defross, saring from zero. If, in an exreme case, he frequency of he power failure were greaer han he defros frequency (e.g. a power failure every 8 hours, agains a defros every 0 hours) he conroller would never perform a defros. In a siuaion of his ype, i is preferable o acivae defros on sar-up, above all if he defros is conrolled by emperaure (probe on he evaporaor), herefore avoiding unnecessary defross or a leas reducing he running imes. In he case of sysems wih a large number of unis, if selecing defross a sar-up, afer a power failure all he unis will sar defrosing, hus causing a volage overload. This can cause power overload. To overcome his, he parameer d5 can be used. I adds a delay before he defros, and his delay mus obviously be differen for each uni. d5 represens he ime ha elapses beween he sar of he conroller and he sar of he defros a sar-up; dd is used o force he sop of he compressor and he evaporaor fan afer a defros cycle in order o faciliae he evaporaor dripping; d8 indicaes he ime of exclusion of he high emperaure alarm signalling from he end of a defros; if dpr = 0, he defros and he cycle have he same prioriy; if dpr =, if he coninuous cycle is in progress and a defros reques inervenes, he coninuous cycle ends and he defros sars. F0 Evaporaor fan managemen = always on wih compressor on = acivaion depends on Sd, Sv 3= acivaion based on Sd 4= always on (independen of he compressor) 5= acivaion wih emperaure / humidiy conrol F Fan acivaion emperaure C/ F F2 Fan acivaion ime wih CMP off min F3 Evaporaor fans during defros 0/=on/off 0 - If he fan is off, i can be conrolled by a PWM signal ha has a duy cycle wih a fixed period Tp of 60 min duy_cycle = F2 60 The fan can be swiched off in he following siuaions: when he compressor is off (parameer F2); during defrosing (parameer F3). F0=0 The fan is always on when he compressor is on Fig. 6.n F0= The fan is acivaed based on he evaporaor emperaure, and he value of he virual probe Sv, using he formula: if Sd (Sv - F) -Frd --> FAN = if Sd (Sv - F) --> FAN = 6.9 Evaporaor Fans 6.9. Fixed speed fans The saus of he fans depends on he compressor saus. When he compressor is: on: he fan can also be on (F0=0) or acivaed based on he evaporaor emperaure, virual probe Sv, based on he formula: if Sd (Sv - F) -Frd --> FAN = if Sd (Sv - F) --> FAN = off: he fan is conrolled by a PWM ha has duy cycle wih a fixed period of 60 minues. duy_cycle = F2 60 Fig. 6.o F0=3 The fan is acivaed based on he evaporaor emperaure only, using he formula: if Sd F -Frd --> FAN = if Sd F --> FAN = 5

52 6.9.2 Variable speed fans The insallaion of variable speed fans may be useful o opimise energy consumpion. In his case, he fans are powered by he mains, while he conrol signal is provided by UlraCella by analogue oupu Y 0 0 Vdc. The maximum and minimum fan speed can be se using F6 and F7 parameers (in percenage respec range 0 0V). If using he fan speed conroller, F5 represens he emperaure below which he fans are acivaed, wih a fix hyseresis of C. Fig. 6.p F0=4 The fan is always on, irrespecive of compressor saus. Fig. 6.q F0=5 The fan is on if a leas one of he following loads (compressor, heaers / dehumidifier, humidifier) is on F5 Evaporaor fans cu-off emperaure C/ F (hyseresis C) F6 Maximum fans speed 00 F7 00 % F7 Minimum fans speed 0 0 F6 % To enable he algorihm, i s necessary o selec variable speed fans mode (F0=2) and se analogue oupu 0 0 Vdc (HO=2). F0 Evaporaor fan managemen 2 = variable speed fans based on Sd 6 = variable speed fans based on Sd-Sv 7 = variable speed fans based on Sv HO Oupu Y 0 0 V configuraion 2 = variable speed fans regulaed on Sd Noe: he behaviour of modulaing fans may be affeced no only by he cooling demand and emperaure conrol reques, bu also by oher conrol funcions (dehumidificaion, humidificaion and heaing), if presen. In order of prioriy, he following are possible If a a cerain ime he dehumidificaion funcion is acivaed, he fans will run a a fixed speed - configured by parameer F for he enire duraion of he dehumidificaion funcion. If a a cerain ime he heaing funcion is acivaed, he fans will run a maximum speed for he enire duraion of he heaing funcion. If a a cerain ime he humidificaion funcion is acivaed, he fans will ensure a minimum speed - configured by parameer F2 even when he compressor is off. The fan speed may be higher based on he logic of F0 During he cooling phase, fan operaion normally depends on he logic of parameer F0 F Fan speed during dehumidificaion % F2 Minimum fan speed during humidificaion % F0=2 The fan modulaes is speed based on he evaporaor emperaure only, increasing speed he furher Sd is below F: Key CMP PWM mod. F Frd Evap.fan Sv Sd Fig. 6.r Compressor PWM modulaion Fan acivaion hreshold Fan acivaion differenial Evaporaor fan Time Virual probe Defros probe The fan can be sopped: when he compressor is off (parameer F2); during defros (parameer F3). Fig. 6.s 52

53 F0=6 The fan modulaes is speed based on he evaporaor emperaure and room emperaure, increasing speed he furher Sd is below Sv- F: F8 Fans peak ime s 0 = funcion disabled F0 Evaporaor fans forcing ime a maximum speed 0 = funcion disabled min speed fans defined by Sd F6 F7 Fig. 6. F8 F8 F8 F0 F0 Fig. 6.v F0=7 The fan modulaes is speed based on room emperaure, increasing speed he furher Sv is above he se poin S: Noe: he periodical cycles a maximum speed (deermined by F8 and F0) are no allowed when he cold room door is open. Key Sd F0 F Frd Fig. 6.u Evaporaor probe Evaporaor fans managemen Fan sar emperaure Fan acivaion differenial Noe: Evaporaor fans during defros The evaporaor fans can be forced on boh during normal conrol (parameer F2) and during defros (parameer F3). During he dripping ime (parameer dd > 0) and pos-dripping ime (parameer Fd > 0), he evaporaor fans are always off. This is useful o allow he evaporaor o reurn o operaing emperaure afer defrosing, avoiding he flow of warm air across he evaporaor. The ime dd is used o sop he compressor and he evaporaor fan afer defrosing, so as o assis evaporaor dripping. F2 Fan acivaion ime wih CMP off min F3 Evaporaor fans during defros 0-0/=on/off Fd Pos dripping ime (fans off ) 0 30 min F4 Humidiy oupu during defros 0-0/ = / dd Dripping ime afer defros (fans off ) min If wo defros probes are configured (Sd and Sd2), fan speed is calculaed in relaion o he probe ha is measuring he higher emperaure (so as o limi he flow of warm air): if Sd>Sd2 conrol on Sd; if Sd<Sd2 conrol on Sd2. If a probe error occurs, fan speed is fixed a he value se for parameer F6. If F0=2 and HO=2, fan speed is calculaed according o he algorihm in Figure 6.o. In any case, if he speed is greaer han 0, he FAN relay DO3 is acive (closed): if speed (Y) > 0 V FAN relay (DO3 closed) if speed (Y) = 0 V FAN relay (DO3 open) If F0=0, (fixed speed fans on FAN relay DO3), he analogue oupu is fixed a 0 (Y=0 V) Wihin he modulaion range (F-Frd < Sd < F), fan speed is modulaed proporionally (e.g.: Sd=F-Frd/2 Y corresponds o he percenage (F6+F7)/2) Due o moor mechanical ineria, some EC fans canno sar a he minimum speed se by he parameer F7. To overcome his problem, he fans can sar a he maximum speed se by parameer F6 for a peak ime, defined by parameer F8, irrespecive of he defros emperaure Sd. Vice-versa, if he fan operaes oo a long a low speed, ice may form on he blades; o avoid his, a inervals of F0 minues he fan is operaed a maximum speed for he ime defined by parameer F Condenser fans Wih UlraCella, he condenser fans can be managed by one of he auxiliary relays AUX/AUX2 (in / mode), or by analogue oupu Y (0 o 0 V) Fixed speed fans The condenser fans are acivaed based on parameers FC4 and A0, afer configuring he digial oupu AUX. FC4 Condenser fan deacivaion C/ F emperaure A0 Alarm and fan differenial C/ F H AUX oupu configuraion = condenser fans H5 AUX2 oupu configuraion 6 = condenser fans

54 FC4+A0 FC4 Sc The 0 o 0 V oupu is acivaed in direc proporional mode, cenred around he condenser fan conrol se poin FCS and differenial FCd. Par. Descripion Def Min Max U.O.M. FCS Variable speed condenser fans: se poin 5, ,0 C/ F FCd Variable speed condenser fans: differenial 2,0 0, 0,0 C/ F Key Sc FAN FC4 A0 FAN Condenser probe Condenser fans Turn off emperaure Time Differenial Fig. 6.w Noe: if an alarm riggers a condenser probe, he oupu condenser fan is always on Variable speed fans I may be useful o manage he fans a variable speed, in order o opimise energy consumpion. In his case, he fan is powered by he mains, while he 0 o 0 Vdc conrol signal is supplied by UlraCella via oupu Y. To acivae his mode, he condensing emperaure needs o be deermined. This can be done in wo ways: : Using an NTC / PT000 emperaure probe conneced o inpu B3 as a condensing emperaure probe (Sc): /A3 = 2 (Sc) Connecing a pressure probe (4 o 20 ma / 0 o 5 Vra) o inpu B5 as a condensing pressure probe (Scp): /P5 = 0 (4 20mA) / (0 5Vra) /A5 = 5 (Scp) -> he pressure value will be convered o a emperaure (Sc) based on he ype of refrigeran, defined by seing he parameer PH: Par. Descripion Def Min Max U.O.M. PH R22 5 R422D 29 R455A R34a 6 R43A 30 R70 3 R404A 7 R422A 3 R442A 4 R407C 8 R423A 32 R447A 5 R40A 9 R407A 33 R448A 6 R507A 20 R427A 34 R449A 7 R290 2 R245FA 35 R450A 8 R R407F 36 R452A 9 R600A 23 R32 37 R508B 0 R77 24 HTR0 38 R452B R HTR02 39 R53A 2 R R23 40 R454B 3 R R234yf 4 R47A 28 R234ze To acivae analogue oupu Y for condenser fan conrol, se parameer HO. Par. Descripion Def Min Max U.O.M. HO Oupu Y configuraion = variable speed condenser fans - The maximum and minimum fan speed can be se using parameers FCH and FCL (as a percenage of he range from 0 o 0 V). Par. Descripion Def Min Max U.O.M. FCH Variable speed condenser fans: max. 00 FCL 00 % oupu value FCL Variable speed condenser fans: min. oupu value 0 0 FCH % Example : exended oupu range, 0 o 0 V (FCL=0, FCH=00). Analog oupu FCH max oupu value= 0V FCL min oupu value= 0V FCn min capaciy = 0% differenial differenial FCd FCd FCS (sepoin) Max capaciy= 00% Sc (condenser emperaure) Fig. 6.x In his example, he minimum modulaion capaciy FCn is 0, herefore he range of modulaion of he 0 o 0 V oupu is: FCS-FCd < Sc < FCS+FCd.. Par. Descripion Def Min Max U.O.M. FCn Variable speed condenser fans: min. 0 0 FCH % capaciy percenage Example 2: exended oupu range, 0 o 0 V (FCL=0, FCH=00), minimum modulaion capaciy 60%. Analog oupu FCH oupu max value = 0V FCL inpu max value= 0V FCn min capaciy= 60% Se capaciy differenial differenial FCd FCd FCS (sepoin) Max capaciy= 00% Sc (condensing emperaure) Fig. 6.y In his example, he range of modulaion of he 0 o 0 V oupu is: FCS+0.2*FCd < Sc < FCS+FCd Example 3: limied oupu range, 2 o 0 V (FCL=20, FCH=00), minimum modulaion capaciy 60% Analog oupu FCH oupu max value = 0V FCL oupu min value= 2V FCn min capaciy = 60% Se capaciy differenial differenial FCd FCd FCS (sepoin) max capaciy = 00% Sc (condensing emperaure) Fig. 6.z 54

55 In his example, he range of modulaion is sill FCS+0,2*FCd < Sc < FCS+FCd for saring he fans, and FCS-FCd < Sc < FCS+FCd for sopping (he fans sop when he condensing emperaure is less han FCS-FCd. Noe: if a condensing emperaure/pressure probe error occurs (E2 for Sc or E4 for Scp), he analogue oupu will ake he maximum value indicaed by parameer FCH, excep in he following evens: CH (high condenser emperaure alarm, if configured) EPM (moor proecor alarm, 3PH module, if presen and configured) EPU (high/low pressure or Kriwan alarm, 3PH module, if presen and configured) Floaing condensing emperaure se poin The conrol se poin for variable speed condenser fans (parameer FCS) may be eiher fixed or variable (floaing condensing emperaure). The ype of se poin is seleced using parameer FC. FC Variable speed condenser fans: fixed or variable se poin 0/=fixed FCS/floaing The purpose of he floaing condensing emperaure funcion is o lower he condensing emperaure based on he ouside emperaure, so as o preserve correc compressor operaion. The floaing condensing emperaure se poin algorihm requires an ouside emperaure probe (SA), usually locaed near o he condenser, so as calculae he reference conrol value, as shown in he following figure: FSH (max) FSL (min) floaing se poin FSO (offse) exernal emperaure Fig. 6.aa To acivae he floaing condensing emperaure funcion, as well as seing FC=, B3 (parameer /A3) or B4 (parameer /A4) needs o be configured as an ouside emperaure probe (SA). SA /A3 Probe 3 configuraion = ou. emp. probe (SA) /A4 Probe 4 configuraion = ou. emp. probe (SA) Noe: if he ouside emperaure probe SA is no configured, or if he probe has an error (E2 for B3, E3 for B4), he floaing condensing emperaure algorihm will be disabled, and he conrol se poin will be fixed (FCS). The algorihm allows for he floaing condensing emperaure se poin o vary beween a minimum (parameer FSL) and a maximum (parameer FSH) and, based on he ouside emperaure (SA), an offse is added (parameer FSO). For deails on hese parameers, see he daashee for he condenser used. FSL Floaing condensing emp. se poin: min value 5,0-00,0 FSH C/ F FSH Floaing condensing emp. se poin: max value 25,0 FSL 200,0 C/ F FSO Floaing condensing emp. se poin: offse 5,0-50,0 50,0 C/ F 6. Duy seing In he even he alarm re (virual conrol probe faul), he parameer c4 is used o ensure he operaion of he compressor unil he faul is resolved. The compressor canno be acivaed according o he emperaure (due o he fauly probe), i is acivaed cyclically wih a ime of operaion () equal o he value assigned o c4 and a swich-off ime () fixed a 5 minues. CMP c4 5 Fig. 6.ab c4 Compressor running ime in duy min seing 6.2 Bowl resisance The resisor is used o hea he collecion ank afer he defrosing phase, o preven he ice from blocking he passage of waer. The resisance is acivaed for 3 minues before he programmed defros or simulaneously wih a manual defros. The resisance is always off afer he defros phase. H AUX oupu configuraion = bowl resisance acivaion H5 AUX2 oupu configuraion 3 =bowl resisance acivaion Defrosing wih 2 evaporaors You can configure up o 2 defros probes and up o 2 evaporaor oupus. The conrol recognizes he configuraion based on he following able (probe is he conrol probe and canno be configured) DEFROST PROBES AND EVAPORATORS OUTPUT CFIGURATI Case Defros Evaporaor Noes probes oupus B2 Evap. B2 acs on he evap. 2 B2 Evap. and 2 B2 acs on he evap. 3 B2 and B3 Evap. B2 and B3 ac on evap. (sar and end of defros based on he minimum value probe) 4 B2 and B3 Evap. and 2 B2 acs on he evap. and B3 ac on evap. 2 Tab. 6.b 55

56 CASE 4: 2 PROBES AND 2 EVAPORATORS L C CMP CP2 CP D D F S Key S rd/2 Fig. 6.ae rd/2 Sv T V B2 E SV Virual probe CP Compressor CP2 Compressor 2 rd Differenial ime S Se poin Key T V2 B3 E2 Fig. 6.ac E/2 Evaporaor /2 C Condenser V/2 Thermosaic expansion valve /2 L Liquid Receiver B2/B3 defros probe 2, 3 CMP Compressor F Filer drier S Liquid indicaor Defross on wo evaporaors can be performed eiher simulaneously or sequenially; he laer is used above all o limi he power consumpion of he wo defros heaers working a he same ime. d3 Defros on wo evaporaors (0=Simulaneous - =Separae) 6.4 Second compressor wih roaion Second compressor oupu wih double sep conrol wih roaion: he compressors will be urned on as follows: alernaely for single sep requess (as in example 3) he firs o be urned on will be he firs o be urned off for he 2 seps requess (as in examples, 2 and 4) H/H5 AUX oupu configuraion/aux2 4 = second compressor wih roaion managemen S+rd S+rd/2 S CP CP2 Sv Operaion examples: REQ REQ2 CP CP2 REQ REQ2 CP CP2 (NOTE: REQ: Sv > S + rd/2; REQ2: Sv > S + rd) Example Fig. 6.af Example 2 Fig. 6.ag Fig. 6.ad 56

57 REQ REQ2 Example 3 H AUX oupu configuraion = oupu in reverse mode for conrol wih dead band H5 AUX2 oupu configuraion 6 = oupu in reverse mode for conrol wih dead band CP The figure shown below refers o heaing/cooling conrol wih dead band for a compressor (direc) wih one capaciy sep. CP2 Fig. 6.ah REQ Example 4 Fig. 6.aj The following figure, on he oher hand, refers o heaing/cooling conrol wih dead band for a compressor wih wo capaciy seps. REQ2 CP Key CP2 REQ reques REQ2 reques 2 ime CP compressor CP2 compressor 2 Fig. 6.ai Fig. 6.ak Noe: he second compressor sep (wih or wihou roaion) and conrol wih dead band boh refer o he auxiliary oupus (AUX/ AUX2). If boh are enabled, configure, for example H = 4 (AUX second compressor sep) and H5 = 6 (AUX2 oupu in reverse mode (heaing) wih dead band) In he same way, auxiliary oupus AUX / AUX2 can be used for dead band conrol wih wo-sep compressor and heaers, in his case configuring: H=6 reverse oupu wih dead band H5 = 2 reverse oupu Conrol wih dead band As well as he conrol oupu in direc mode (cooling, compressor), on UlraCella one of he wo auxiliary oupus (AUX/AUX2) can be seleced in reverse mode (heaing, by elecric heaer / oher acuaors). This ype of conrol feaures an area in which he seleced oupu is no acive, called he dead band (parameer rn). Parameer rr represens he differenial for he oupu in reverse mode. rn Dead band C/ F rr Differenial for conrol wih dead band 2,0 0,0 C/ F To acivae heaing/cooling conrol wih dead band, se: rn > 0 H = 6 (for AUX) or H5 = 6 (for AUX2) 6.6 AUX oupu acivaion by ime band Wih UlraCella, auxiliary oupus AUX/AUX2 can also be acivaed by ime band,, using he RTC fied on he device. When he ime band is acive, he AUX oupu (H for AUX, H5 for AUX2) configured will be acive (, relay closed). Time band no acive -> AUX oupu no acive (, relay open) Time band acive -> AUX oupu acive (, relay closed) H AUX oupu configuraion = oupu managed by ime band H5 AUX2 oupu configuraion 7 = oupu managed by ime band

58 To acivae an auxiliary oupu by ime band, a ime band needs o be enabled by seing he following parameers: don AUX acivaion by ime band: day 0 0 days 0 = disable, 2, 7 = Sunday, Monday, Saurday 8 = Monday o Friday 9 = Monday o Saurday 0 = Saurday & Sunday = every day hon AUX acivaion by ime band: hours hours Mon AUX acivaion by ime band: minues min hof AUX deacivaion by ime band: hours hours MoF AUX deacivaion by ime band: minues min H8 Enable AUX acivaion by ime band 0/=disabled/enabled Humidiy managemen UlraCella can inerac wih CAREL humidificaion sysems, managing he humidiy level in combinaion wih cooling conrol. The humidiy mus be read from UlraCella, configuring an analogue inpu (B4 or B5) as a 0 o 0 V or 4 o 20 ma inpu for humidiy probes. The conroller can display he humidiy read by he probe and, by suiably configuring one of he auxiliary oupus, AUX or AUX2, acivae an exernal CAREL humidifier o adjus he humidiy level accordingly. Carel Humidificaion sysems are compaible wih UlraCella Example: o acivae auxiliary oupu AUX from Monday o Friday, from 07:30 o 20:00, se: H = 7; don = 8; hon = 7; Mon = 30; hof = 20; MoF = 0; H8 = -> if H8=0 he ime band will never be acive humisonic mc mulizone humidisk Fig. 6.al Noe: he auxiliary oupu is acivaed based on he ime band even when UlraCella is Noe: lhe saus of he AUX oupu (if configured as acive by ime band) is also reained afer a blackou Wiring diagram beween UlraCella and humisonic VL Rx/Tx+ Rx/Tx Rx/Tx+ Rx/Tx- Rx/Tx+ Rx/Tx- FieldBus BMS B3 B2 B Y B4 B5 5 VREF + Vdc DI DI2 DI3 CAREL NTC, PT000 CAREL NTC, PT000 CAREL NTC, PT000 analog oupu (0 o 0 Vdc) CAREL NTC, analog inpu 0 o 0 Vdc OUT B5 analog inpu 0 o 5 Vdc M (4 o 20 ma) +V DI (**) Door swich humisonic UlraCella Conrol 24 Vac 8 7 EN UL V R5 - R6 2 (0) A 2 A res. 2HP 2FLA 72 LRA R6 R DEF EN UL 873 EN UL V 250 V R3 - R4 0 A res. 5 (3) A 0 A res. 5FLA 8 LRA R - R2 8 (4) A N.O. 8 A res. 2FLA 2 LRA R4 R3 R2 R FAN LIGHT () RS485 Supervisione Supervision (4) Tx Rx / V 20 A max Fig. 6.am 58

59 6.7. Analogue inpu configuraion for humidiy probes Eiher analogue inpu B4 or B5 needs o be configured a humidiy probe inpu. /P4 B4 configuraion = 0 o0v /P5 B5 configuraion 0 = 4 o 20mA /A4 B4 configuraion = humidiy probe (Su) /A5 B5 configuraion = humidiy probe (Su) Example: Humidiy probe wih 0 o 0 V oupu -> connec he probe o inpu B4 and se /P4=2 /A4=2 Humidiy probe wih 4 o 20 ma oupu -> connec he probe o inpu B5 and se /P5=0 /A5= Display humidiy reading on UlraCella On models wih single row display, P/Ns WB000S*, he humidiy can be displayed insead of he cold room emperaure, selecing: Humidiy probe wih 0 o 0 V oupu -> /=0 (B4) Humidiy probe wih 4 o 20 ma oupu -> / = (B5) / Variable on he display 0 = B4 = B On models wih double row display, P/Ns WB000D*, he humidiy can be displayed on he second row as he second process selecing: Humidiy probe wih 0 o 0 V oupu -> /2=0 (B4) Humidiy probe wih 4 o 20 ma oupu -> /2 = (B5) /2 Variable 2 on he display (second row) 0 = B4 = B Basic humidiy conrol logic: if he humidiy measured is less han he se poin SH, he relay acivaes he exernally conneced humidifier (REVERSE acion, sandard / wih differenial). Key SH rdh B5 Humidiy oupu AUX/AUX2 rdh SH Fig. 6.an B5 Humidiy se poin Humidiy differenial Probe B5 configured as 4 o 20 ma humidiy probe SH Humidiy se poin %rh rdh Humidiy differenial %rh Noe:. Humidiy conrol can be disabled during defrosing (parameer F4): F4=0 -> humidiy conrol enabled based on humidiy se poin SH; F4= -> humidiy conrol no enabled: during defros, he exernal humidifier will no be acivaed. 2. Humidifier acivaion (AUX/AUX2 relay) is always disabled in he even of an alarm ha immediaely sops he compressor. Examples: CHT alarm; LP alarm (afer 3 imes); IA alarm (when A6=0). F4 Humidifier relay during defros 0 = relay enabled in defros (based on SH) = relay no enabled in defros Dehumidificaion Using he same configuraion of he probes as described in he previous paragraph, UlraCella can also manage dehumidificaion: AUX / AUX2 auxiliary oupu configuraion and basic humidiy conrol logic To acivae he humidifier conneced o UlraCella, configure one of he auxiliary oupus AUX or AUX2 for humidiy conrol. H AUX oupu configuraion = humidiy oupu H5 AUX2 oupu configuraion 5 = humidiy oupu Fig. 6.ao or humidiy conrol wih dead band: 59 Fig. 6.ap

60 Dehumidificaion requires simulaneous cooling (compressor) and heaing (heaer). The cooling effec is o reduce he air s relaive humidiy, while he heaer offses excessive cooling, keeping a virually consan emperaure in he cold room hroughou he process. For example, relay AUX2 can be used o enable he heaers, seing H5=9 o exploi he dehumidificaion logic. Noe: a sand-alone exernal dehumidifier can also be used; in his case, he operaing logic is compleely separae from he compressor s. The funcion can be configured by seing H or H or H5 = 20. Noe: acivaion of one of he auxiliary relays for dehumidificaion auomaically enables dead band emperaure conrol wih rn= For humidiy conrol wih dead band, he humidifier also needs o be conneced o relay AUX, seing parameer H=5 Case 2: Humidiy conrol wihin a range Fig. 6.ar Humidiy is conrolled in a sequence of cycles, ensuring he emperaure always remains inside he range C 8 C Case 3: Humidiy conrol wih upper emperaure limi Noe: acivaion of one of he wo auxiliary relays for dehumidificaion and he oher for humidificaion, auomaically enables dead band humidiy conrol wih rnh=5 (as well as dead band emperaure conrol, as described above) The conrol parameers are as follows: SH Humidiy se poin %rh rdh Humidiy differenial %rh rrh Dehumidificaion differenial % rnh Humidiy dead band % TLL Minimum emperaure o enable humidiy C/ F conrol THL Maximum emperaure o enable humidiy C/ F conrol TdL Temp. differenial o enable humidiy conrol C/ F r5 Humidiy se poin offse % Fig. 6.as This configuraion, if he heaer is oversized, prevens he emperaure from exceeding he limi of 20 C during dehumidificaion. Case 4: Humidiy conrol wih lower emperaure limi Simulaneous humidiy and emperaure conrol When boh values are conrolled simulaneously, generally humidiy conrol is independen of emperaure conrol. Humidiy conrol can be bound wihin a defined emperaure range (parameers TLL and THL and he corresponding differenial TdL), so as o avoid excessive emperaure deviaions during humidiy conrol. Noe: if parameers TLL and / or THL are 0, hey are ignored by he conrol logic Case : Humidiy conrol independen of emperaure (defaul) Fig. 6.a This configuraion is used o sop humidificaion below -0.5 C (for example, fresh frui sorage wih humidificaion) Noe: in he even of humidiy probe errors (for example B5) humidificaion and dehumidificaion are managed in duy cycles. This is only possible in humidificaion-only and dehumidificaiononly modes, are no in humidiy conrol wih dead band. U Humidiy conrol duy cycle ime min U2 Humidiy conrol duy cycle ime min Fig. 6.aq Temperaure is conrolled only afer he humidiy se poin has been reached Fig. 6.au 60

61 6.9 Generic funcions Wih UlraCella, a number of generic funcions can be configured, and associaed wih configurable inpus and oupus ha have no already been configured for oher uses. The following funcions are available: 3 / conrol funcions, using oupus AUX/AUX2 (AUX3 / AUX4 see paragraph 6.20) modulaing conrol funcion, using oupu Y (0 o 0 V) 2 alarms, using oupus AUX/AUX2 (AUX3 / AUX4 see paragraph 6.20) The generic / or 0 o 0 V modulaing conrol funcions can be associaed wih an inpu ha also has oher funcions (for example Sv, conrol probe, or Su, humidiy probe), or o a free inpu ha herefore needs o be configured specifically. /A2 Probe 2 configuraion = generic emperaure probe 2 /A3 Probe 3 configuraion = generic emperaure probe 3 /A4 Probe 4 configuraion = generic emperaure probe 4 4 = generic humidiy probe 4 /A5 Probe 5 configuraion 2 = generic emperaure probe 5 3 = generic humidiy probe 5 4 = generic pressure probe The generic alarm funcions can be associaed wih an alarm already feaured on UlraCella (for example CH, high condenser emperaure alarm, or LP, low pressure alarm), or o digial inpus D2/DI3, which herefore need o be configured specifically. Par. Descripion Def Min Max U.o.M A5 Configuraion of digial inpu DI = alarm from generic funcion A9 Configuraion of digial inpu DI3 5 = alarm from generic funcion AS2 r2s / conrol 2: conrol variable configuraion 0 Sm 8 generic emperaure probe 2 Sd 9 generic emperaure probe 3 2 Sr 0 generic emperaure probe 4 3 Sv generic emperaure probe 5 4 Sd2 2 generic humidiy probe 4 5 Sc 3 generic humidiy probe 5 6 SA 4 generic pressure probe 5 7 Su / conrol 2: mode /=direc/reverse SS2 / conrol 2: se poin 0,0-50,0 0,0-20,0 200,0 00,0 999 C/ F/ rh%/ bar/ psi rs2 / conrol 2: differenial 2,0 0,0,0 C/ F/ rh%/ bar/ psi To enable he funcion, se AS/AS2 o a value greaer han 0. To use oupus AUX/AUX2 for generic / funcions, se parameers H/ H5. Par. Descripion Def Min Max U.o.M H AUX oupu configuraion = Generic / conrol funcion 9 = Generic / conrol funcion 2 H5 AUX2 oupu configuraion 8 = Generic / conrol funcion 9 = Generic / conrol funcion / conrol funcions UlraCella can manage 3 / conrol funcions in direc or reverse mode, based on a configurable se poin and differenial. The conrol variable is defined by parameer AS (AS2). AS / conrol : conrol variable configuraion Sm 8 generic emperaure probe 2 Sd 9 generic emperaure probe 3 2 Sr 0 generic emperaure probe 4 3 Sv generic emperaure probe 5 4 Sd2 2 generic humidiy probe 4 5 Sc 3 generic humidiy probe 5 6 SA 4 generic pressure probe 5 7 Su rs / conrol : mode 0 0-0/=direc/reverse SS / conrol : se poin 0,0-50,0 0,0-20,0 200,0 00,0 999 C/ F/ rh%/ bar/ psi rs / conrol : differenial 2,0 0,0,0 C/ F/ rh%/ bar/ psi Fig. 6.av For each / conrol funcion, wo alarm absolue hresholds and an alarm noificaion delay can be se. Par. Descripion Def Min Max U.o.M AL / conrol : absolue low 0, C/ F/ alarm hreshold rh%/ AH / conrol : absolue high alarm hreshold bar/psi C/ F/ rh%/ bar/psi Ad / conrol : alarm delay min AL2 / conrol 2: absolue low alarm hreshold 0, C/ F/ rh%/ bar/psi 6

62 Par. Descripion Def Min Max U.o.M AH2 / conrol 2: absolue high alarm hreshold C/ F/ rh%/ bar/psi Ad2 / conrol 2: alarm delay min The following alarms are generaed by he funcions: GL,GL2: alarms when exceeding low hresholds AL, AL2 GH, GH2: alarms when exceeding high hresholds AH, AH2 Example : / conrol based on pressure (inpu B5, 4 o 20 ma) wih direc acion via AUX. Conrol se poin 5 bars, differenial 3 bars. Se: /P5 = 0 -> inpu B5 o 4 o 20 ma /A5 = 4 -> generic pressure probe 5 AS = 4 -> generic pressure probe 5 rs = 0 -> direc acion SS = 5 -> conrol se poin 5 bars rs = 3 -> differenial 3 bars H = 8 -> oupu AUX for / conrol Example 2: / conrol 2 based on humidiy (inpu B4, 0 o 0 V) wih reverse acion on AUX2. Conrol se poin 75% rh, differenial 0% rh. Se: /P4 = 2 -> inpu B4 o 0 o 0 V /A4 = 4 -> generic humidiy probe 4 AS2 = 2 -> generic humidiy probe 4 r2s = -> reverse acion SS2 = 75 -> conrol se poin 75% rh rs2 = 0 -> differenial 0% rh H5 = 9 -> oupu AUX2 for / conrol 2 Noe: he hird generic / conrol funcion can be configured by seing parameer AS3 in he same way as for AS/ AS2 (see he parameer able). If all hree generic funcions available are used, oupus AUX3 (parameer H3) and AUX4 (parameer H4) can also be used, suiably re-configuring he relays on UlraCella (see paragraph 6.20 for furher informaion) Modulaing conrol UlraCella can manage a modulaing conrol funcion using a 0 o 0 V analogue oupu wih direc or reverse acion and seable conrol se poin and differenial. The conrol variable is defined by parameer AM, he conrol range by parameer rm. AM Modulaing conrol: conrol variable configuraion Sm 8 generic emperaure probe 2 Sd 9 generic emperaure probe 3 2 Sr 0 generic emperaure probe 4 3 Sv generic emperaure probe 5 4 Sd2 2 generic humidiy probe 4 5 Sc 3 generic humidiy probe 5 6 SA 4 generic pressure probe 5 7 Su rm Modulaing conrol: mode 0 0-0/=direc/reverse SM Modulaing conrol: se poin 0,0-50,0 0,0-20,0 200,0 00,0 999 C/ F/ rh%/ bar/ psi rc Modulaing conrol: differenial 2,0 0,0,0 C/ F/ rh%/ bar/ psi rm Modulaing conrol: modulaion range, beween min SL and max SH 2,0 0, 40,0 C/ F/ rh%/ bar/ psi The maximum and minimum values can be se using parameers SH and SL (cu-off ), as a percenage of he range from 0 o 0 V.. SL Modulaing conrol: min. modulaing 0,0 0,0 SH % oupu value (cu-off ) SH Modulaing conrol: max. modulaing oupu value 00,0 SL 00,0 % To enable he funcion, se AM o a value greaer han 0. To use he 0 o 0 V analogue oupu Y for he generic modulaing funcion, se parameer HO. HO Configuraion of oupu Y = modulaing oupu (generic funcion) SH= MAX SL= MIN (cu-off) rm direc modulaion (rm= 0) rc rc Fig. 6.aw reverse modulaion (rm= ) SM Fig. 6.ax rm SH= MAX SL= MIN (cu-off) regulaion variable regulaion variable Also for modulaing conrol, wo alarm absolue hresholds and an alarm noificaion delay can be se. AL3 Modulaing conrol: absolue low 0, C/ F/ alarm hreshold rh%/ AH3 Modulaing conrol: absolue high alarm hreshold , Ad3 Modulaing conrol: alarm delay min The following alarms are generaed by he funcions: GL3: alarm when exceeding low hreshold AL3 GH3: alarm when exceeding high hreshold AH3 bar/psi C/ F/ rh%/ bar/psi 62

63 Example: 0 o 0 V modulaing conrol based on pressure (inpu B5, 4 o 20 ma) wih direc acion, conrol se poin 0 bars, differenial bar, modulaion range 8 bars, minimum oupu 2 V, maximum oupu 8 V. Se: /P5 = 0 -> inpu B5 o 4 o 20 ma /A5 = 4 -> generic pressure probe 5 AM = 4 -> generic pressure probe 5 rm = 0 -> direc acion SM = 0 -> conrol se poin 0 bars rc = -> differenial bar rm = 8 -> modulaion range 8 bars SL = 20,0 -> minimum oupu 2 V SH = 80,0 -> maximum oupu 8 V HO = -> 0 o 0 V oupu Y for generic modulaing funcion A5 Digial inpu 2 configuraion (DI2) = alarm from generic funcion A9 Digial inpu 3 configuraion (DI3) 5 = alarm from generic funcion To use oupus AUX/AUX2 for he generic alarms, se parameers H/H5. H AUX oupu configuraion = generic alarm (GA) = generic alarm 2 (GA2) H5 AUX2 oupu configuraion 0 = generic alarm (GA) = generic alarm 2 (GA2) Generic alarms UlraCella can manage up o wo generic alarms, associaed wih alarms ha are already feaured (for example CH, high condenser emperaure alarm, or LP, low pressure alarm), or o digial inpus D2/DI3, which herefore need o be specifically configured. The source of he alarm is defined by parameer AA (AA2), he noificaion delay by parameer Ad4 (Ad5). If he generic alarm is associaed wih digial inpu DI2 (for AA) or DI3 (for AA2), he operaing logic can be seleced (normally open/normally closed): ra (r2a) = 0 -> N.O. logic -> alarm if DI2 (DI3) is closed (acive) ra (r2a) = -> N.C.logic -> alarm if DI2 (DI3) is open (no acive) AA Alarm : selec source DI2 (wih A5=5) Virual probe (Sv) faul (re) 2 Probe S (Sm) faul (E0) 3 Probe S2 faul (E) 4 Probe S3 faul (E2) 5 Probe S4 faul (E3) 6 Probe S5 faul (E4) 7 Low pressure alarm (LP) 8 Immediae exernal alarm (IA) 9 Low emperaure alarm (LO) 0 High emperaure alarm (HI) High condenser emperaure alarm (CH) ra Alarm : logic 0 0-0/=normally open/normally closed Ad4 Alarm : delay min AA2 Alarm 2: selec source DI3 (wih A9=5) Virual probe (Sv) faul (re) 2 Probe S (Sm) faul (E0) 3 Probe S2 faul (E) 4 Probe S3 faul (E2) 5 Probe S4 faul (E3) 6 Probe S5 faul (E4) 7 Low pressure alarm (LP) 8 Immediae exernal alarm (IA) 9 Low emperaure alarm (LO) 0 High emperaure alarm (HI) High condenser emperaure alarm (CH) r2a Alarm 2: logic 0 0-0/=normally open/normally closed Ad5 Alarm 2: delay min The following alarms are generaed by he funcions: GA: alarm relaing o funcion AA GA2: alarm relaing o funcion AA2 To associae he generic alarm o a digial inpu, DI2 or DI3, se parameer A5 or A9. Example: AUX acive for alarm from digial inpu DI3 wih N.C. logic, delay 5 minues. Se: AA2 = 0 -> Alarm 2 associaed wih digial inpu DI3 r2a = -> N.C. logic Ad5 = 5 -> delay 5 minues A9 = 5 -> DI3 for alarm from generic funcion H = -> AUX for generic alarm Oupu configuraion On UlraCella, he funcions associaed wih he 6 physical oupus (relays) can be configured so as o adap o he needs of mos insallaions. For example, if he cold room ligh does no need o be managed from he panel, as i is already managed cenrally or by an exernal conrol, he corresponding oupu (relay) R3 can be used for a differen funcion, for example o conrol heaers in he collecion pan. The configuraion is performed in wo seps:. Configure he generic funcion corresponding o he oupu (relay) H5 Oupu R configuraion compressor defros 2 fan 3 ligh 4 AUX 5 AUX2 6 AUX3 7 AUX4 H6 Oupu R2 configuraion - see H H7 Oupu R3 configuraion - see H H8 Oupu R4 configuraion - see H H9 Oupu R5 configuraion - see H H20 Oupu R6 configuraion - see H Configure he specific funcion corresponding o he oupu (AUX- AUX4) seleced in he previous sep H AUX oupu configuraion Normally energised alarm Normally de-energised alarm 2 Acivae from AUX buon or DI 3 Acivae collecion pan heaer 4 Auxiliary evaporaor defros 5 Pump down valve 6 Condenser fan 7 Delayed compressor 8 Conrol oupu / 9 Conrol oupu 2 / 0 Alarm oupu Alarm oupu 2 2 Do no selec 3 Second compressor sep 4 Second compressor sep wih roaion 63

64 H AUX oupu configuraion Humidiy oupu 6 Reverse mode oupu 7 Oupu managed by ime band 8 Conrol oupu 3 / 9 Reverse oupu - dehumidificaion 20 Exernal dehumidifier 2 Reverse mode oupu 2 H5 AUX2 oupu configuraion - see H H3 AUX3 oupu configuraion - see H H4 AUX4 oupu configuraion - see H Noe: he UlraCella relays have differen raings (max curren permied) and some of hese are already powered a 230 V: always check he relay s raing and power supply in relaion o he load being conrolled. Noe: if he AUX3 and AUX4 funcions are used, heir saus (funcion acive or inacive) is indicaed by he LEDs on he UP and DOWN arrows. The UP and DOWN arrow buons do no acivae he AUX3 and AUX4 funcions (unlike in he case of AUX and AUX2) AUX 3 AUX Smooh Lines The Smooh Lines funcion requires UlraCella o be conneced o an EVD module o conrol an elecronic valve. The purpose is o consanly modulae refrigeran flow o he evaporaor so as o keep he emperaure inside he cold room as consan as possible and avoid frequen compressor on/off cycles. The resul is beer produc preservaion in he cold room and considerable energy savings compared o radiional / conrol. The following parameers are used: PL Sop smooh lines offse C/ F PHS Maximum smooh lines offse C/ F PSP Smooh lines proporional coefficien C/ F PSI Smooh lines inegral ime s PSd Smooh lines derivaive ime s PSM Enable smooh lines (0=NO - =YES) 0 0 / To enable he Smooh lines funcion, access he EVD EVO menu, enable he EVD module and se PSM = The funcion works as follows: When he emperaure reaches he se poin + half of he differenial ('ST + rd / 2'), conrol does no sop, raher a PID algorihm increases he superhea se poin in order o modulae he expansion valve opening. This special algorihm works unil he emperaure exceeds he value 'ST - PL', when "Smooh lines acive" is se o. When he Smooh lines funcion is acive, he algorihm ells he supervisor, if conneced, wheher UlraCella is operaing wihin a cerain margin, in oher words, wheher he sucion pressure se poin on he corresponding line can be increased wihou having a negaive impac on conrol (if he average se poin is greaer han P3 + THS, calculaed inside he ime frame FS) If he average se poin is greaer han P3 + TSH, he Smooh Lines saus is se o 0, allowing he sucion pressure o be increased. Fig. 6.ay Fig. 6.az 64