Protection for the Industry that Powers the Planet
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- Marion Casey
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1 Protection for the Industry that Powers the Planet
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3 Technology that Endures Rittal understands the complexity of the high-tech oil and gas industry. Advances in monitoring, extraction, and delivery not only create opportunity, but also create demand for enhanced levels of efficiency, predictability, and operational cost savings. Once next generation ideas like the digital oilfield, totally integrated digital operations, reservoir robots, and flexible pipes are already within reach. Whatever the future holds, Rittal s position as the world s leading industrial enclosure manufacturer will support the next great advances in technology. Rittal enclosures are more than gray boxes, they are highly engineered products tailored for rapidly evolving applications. The unmatched modularity and baying capabilities of Rittal freestanding enclosures enhance the possibilities of electrical and machine design. Rittal enclosures provide market leading features such as the most comprehensive internal three dimensional mounting capabilities. Rittal solutions can be tailored to the precise needs and requirements of the oil and gas industry. Rittal s robust portfolio of oil and gas enclosures include the strength and durability needed for today s oil and gas applications. Features like 304 or 316 stainless steel construction, foamed-in-place gaskets, four-point latching systems, and a large assortment of mounting accessories give Rittal products the critical combination of design, security, and durability crucial for today s designs and the bright future ahead. According to market and economic information provider IHS Global, the United States added nearly 1.2 million barrels per day of crude oil production in the last five years. The U.S. also leads the world in natural gas liquid production, having added 500,000 barrels of oil equivalent per day since It is estimated that this growth will spur capital investment of $890 billion over the next 12 years in the U.S. alone. Choosing an enclosure manufacturer positioned to partner in this growth is no small decision, and Rittal is the clear choice. 3
4 Recognized and Appr 4 Making the Switch to Rittal Canada Automation, Security and IT from a Single Global Source Abu Dhabi In late 2013, a Canadian-based manufacturer of MPFM (Multiphase Flow Meter) solutions for the oil and gas industry selected Rittal s wallmount enclosure for a major project. After examining a sample Rittal wallmount enclosure for the first time, the manufacturer opted for Rittal s option over a previously preferred competitor. Features like a superior water seal, a simpler, more protective hinge design and a weather strip that does not peel off when temperatures drop made Rittal the right choice. The Abu Dhabi National Oil Company (ADNOC) has entrusted Honeywell with the task of developing the Shah gas field in the United Arab Emirates. To expand gas production, Honeywell needed a large number of enclosures for automation, security and IT solutions. Only Rittal was able to offer all these solutions from a single source. Rittal s wide range of accessories, high technical standards and local support also made the global leader the only choice for the job.
5 roved the World Over Engineered to Withstand the Harshest Elements Oman Helping Keep Offshore Workers Safe Malaysia With hot, dry conditions during the day, a cold, damp climate at night and ever-present windblown dust and sand to contend with, applications in the desert pose a real technical challenge. Rittal rose to this challenge, working with a global automation partner to supply TS stainless steel enclosures with a protection category of IP 66 that are ideal for the extreme environmental conditions under which control systems operate at gas and oil sources in Oman. One of Malaysia s largest ever infrastructure projects the Sarawak Integrated Oil and Gas Project is currently under way in Kimanis on the island of Borneo. A consortium headed by Petronas is building pipelines and a terminal to develop the oil and gas supplies off the coast of the Sarawak and Sabah provinces. The project also includes a 300 megawatt gas-fired power station to supply the region with power. Rittal is providing enclosures for the power station s fire alarm system and switchgear through one of the consortium partners. 5
6 316 Stainless Steel TS 8 Enclosure Rittal is proud to offer the latest addition to their world recognized enclosure portfolio: the 316 Stainless Steel TS 8. Based on the original highly acclaimed TS 8 enclosure series, this rugged stainless steel platform from the world s leading enclosure manufacturer is the ideal freestanding solution for harsh environments. This UL Type 4X modular enclosure affords many advantages over traditional unibody designs including expandability, lower weight (less transportation costs), more mounting space, and better workability (less labor costs). Whether housing drives, flow monitoring systems, or critical electrical components, the 316 Stainless Steel TS 8 maintains a clean, consistent environment in extreme locations. The 316 Stainless Steel TS 8 features and benefits include: 30 percent more available mounting space than traditional unibody enclosures of equal dimensions Four-point latching system and continuous foamedin-place gasket that provide a water and dust proof environmental seal Padlock-able handle that provides both easy access and security Spring-loaded, quick release hinges Full functionality and expandability of the TS enclosure series Large assortment of accessories for 3-D mounting of components on all internal surfaces Internally removable floor panel that simplifies conduit and wiring installation 6
7 Durability Meets Design WM Wallmount Enclosure Rittal s WM stainless steel wallmount enclosure protects critical equipment under the most demanding conditions. Its one-piece, space-saving design makes the WM series easy to install and maintain. Flush surface installations are made simple thanks to an exterior rear wall that features blind nuts for mounting. Durable welded construction, available in either 304 or 316 stainless steel, provides environmental protection for installed components and equipment Secure stainless steel locking system and foamed-in-place door gasket provide a water and dust proof environmental seal Sealed blind nuts on the exterior rear wall for easy mounting Tested and certified to IP66 and UL Type 4X requirements Galvanized mounting plate is included as standard with enclosure JB Hinge Cover Junction Box Small but strong, Rittal s JB Hinge Cover Junction Box features a multi-fold single-piece body construction for outstanding strength and stability with fewer welds. Available in 304 or 316 stainless steel, this modern design maximizes a smaller space to safely house more components. The JB series features a quarter turn stainless steel latch with a screwdriver insert. A significant upgrade over the common clamp cover, the quarter turn latch eliminates the risk of user error involved in having to secure multiple screws or clamps. One piece enclosure body Left hand 180 hinge door Foamed-in-place gasket provides a water and dust proof environmental seal Sealed blind nuts on the exterior rear wall for easy mounting UL Type 4X Galvanized mounting plate available as an accessory The TS 8 line with all-welded corner construction and diverse rail mounting systems allows us to be able to provide equipment for all industries. These systems are aesthetically superior to other competitors in the market with perfect form and functionality for high power generation, distribution and IGBT motor drive systems. Justin, Cordyne Houston, TX 7
8 The singlelatching mechanism is easier to use than the six latches on other boxes sturdy enough to keep the door shut, but also easy to access. They don t seem to rust, stay dry on the inside and the weather strip does not peel off when it gets cold. The water seal on Rittal junction boxes is better than the competition. Lonny, Superior Fabrication Elk City, Oklahoma Ex e Increased Safety Enclosure Designed specifically for extreme conditions like those found in the oil and gas industry, Rittal s Ex stainless steel enclosures are certified for Ex e (increased safety) protection and are ATEX and IEC approved. The Ex e line can provide significant savings over similar sized cast aluminum or stainless steel Ex d enclosures. Plus, patented foamed-in-place silicone gasket technology offers a superior seal and reliable protection for applications in high-moisture environments or where chemicals may come in to play. Available with screw or hinge covers Right-hand hinge cover features quarter-turn latches with double-bit inserts Included mounting panel is zinc-plated carbon steel to provide instant grounding Protection ratings IP 66 to IEC Certificates: Enclosure with cover: PTB 03 ATEX 1013U IEC Ex PTB U Enclosure with door: PTB 02 ATEX 1082U IEC Ex PTB U Purge System In the high-activity environments of oil and gas, any piece of equipment that can give operators more peace of mind and allows them to get in and out of dangerous areas quickly is a worthy investment. Rittal s Purge System helps make working in enclosures with connections to explosive atmospheres a safer, less involved proposition. Rittal s Purge System uses pressurized inert gases to prevent the ingress of potentially explosive atmospheres in an enclosure or group of enclosures to keep hazardous gases and dusts from entering. This system is ideal for larger enclosures where cost precludes the use of other protection methods. Provides purge protection to open-side bayed enclosures with internal volume up to 450 cubic feet (12.7 cubic meters) Available in 316 stainless steel Type 4X and IP66 certifications LED Indicators culus Approvals: Type X, Class I/Division 1/Groups A-D Type X, Class II/Division 1/Groups E, F & G to the NFPA 496 EX Approvals: Ex II 2GD EExpx, ib, de, d, IIC, Demko ATEX to the EN for gas, IEC for dust, designated Ex px 8
9 SE 8 Freestanding Enclosure Rittal understands that the components inside an enclosure are absolutely mission critical whether at an extraction site, a refinery, or anywhere along the pipeline. That s why the 304 stainless steel SE 8 employs one-piece construction, an enclosed basic frame, and one-of-a-kind closure and gasket technologies that work in conjunction to provide a contaminant proof environmental seal. Since the SE 8 has fewer areas for dirt and moisture to collect, cleaning is easy which reduces the risk of outside elements coming in contact with internal components when the enclosure is opened. As with the external design, no detail was spared in the development of the sophisticated two-level approach to internal mounting and cable entry options, which makes it easy for engineers to get the most out of every inch of the SE 8. Staying true to The System, the SE 8 is fully compatible with the vast array of TS series modular accessories. Selecting the SE 8 can reduce planning costs by simplifying the specification of accessories including climate control products across the full spectrum of an oil and gas operation. Other features include: Single door (Type 4X/IP66) and double door (Type 12/IP55) configurations available Rear wall is screw fastened into place for easy access and cable entry using the integrated base frame Automatic potential equalization Interchangeable door hinge can be mounted on either right or left side of enclosure Zinc-plated mounting panel 9
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11 Built Rugged for the Rig, Engineered for the Control Room Rittal s systematic approach to enclosures, power distribution, climate control and IT infrastructure make it the only logical enclosure partner for expansive, diverse oil and gas applications. Whether it s a large bayed configuration housing distributed control systems, single- or double-door enclosures protecting low- or high-voltage control panels or even junction boxes for small lighting installations, Rittal s products are more than just containers. The vast offerings within the Rittal System not only interact seamlessly with each other, but also with the critical components they protect; highly engineered climate control, accessory options and power distribution capabilities keep drives, switchgear and instrumentation functioning efficiently while preserving their integrity in any environment the oil and gas industry demands. Consistent design and production allows Rittal to serve needs as demand stretches beyond a single location or even a single country. Thanks to a global network of 11 production sites on three continents, more than 10,000 employees, 64 subsidiaries and 1,000plus service engineers worldwide, Rittal can respond to operations not only in North America, but across the globe better than anyone else. That s why Rittal stands by its claim Faster - better - everywhere. 11
12 Enclosures Power Distribution Climate Control IT Infrastructure Software & Services With 83,000 square-feet of oil and gas-specific stock situated in the industry s North American core, Rittal is uniquely positioned to service the ever-evolving demands of exploration, processing and delivery. Rittal s Oil and Gas Center of Excellence in Houston (shown left) opened in 2000 and boasts a world-class warehouse management system for quickly and accurately fulfilling everything from small, urgent requests to large stocking orders. The facility s showroom highlights Rittal s latest stainless steel innovations. With solution engineering consultants and sales engineers on hand to meet with customers, answer questions and demonstrate products, the Center of Excellence is just one of the many reasons Rittal is the right enclosure partner for the industry that powers the planet Hollister Drive Suite 170 Houston, TX Toll-Free /14 US285 Rittal Corporation Woodfield Corporate Center 425 N. Martingale Road, Suite 400 Schaumburg, IL USA 1 Rittal Place Urbana Ohio USA Phone: Fax: Toll-free: rittal@rittal.us Online:
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