GRUNDFOS DATA BOOKLET SLC, DLC. Pump controllers

Transcription

1 GRUNDFOS DATA BOOKLET Pump controllers

2 Table of contents. Product introduction 3 3 Features and benefits 3 Applications 3 2. Identification Type key 3. Technical data 5. Construction 6 SLC cabinet for direct-on-line starting 6 SLC cabinet for direct-on-line starting with options 7 SLC cabinet for single phase SEG 8 DLC cabinet for direct-on-line starting DLC cabinet for direct-on-line starting with options 0 DLC cabinet for single phase SEG 5. Level switches 2 6. Product numbers 3 SLC 3 DLC 7. Options 5 General options 5 8. Accessories 6 General accessories 6. Further product information 7 WebCAPS 7 WinCAPS 8 GO CAPS 2

3 . Product introduction This document consists of a brief description of the SLC and DLC pump controllers including product numbers for controllers, options, accessories and installation information. The SLC and DLC pump controllers are designed for level control, monitoring and protection of Grundfos pumps, in wastewater, water supply and drainage systems. Up to 5A/5 Hp, (P2) starting direct-on-line (DOL). SLC is a one pump controller DLC is a two pumps controller Fig. SLC and DLC pump controllers SLC and DLC are supplied as complete controllers incorporating motor protection relay and control unit. SLC and DLC enable the following level switch input:. SLC for one () pump high water alarm pump on pump off 2. DLC for two (2) pumps high water alarm duty pump on stand by pump on pump(s) off TM Features and benefits The standard SLC and DLC controllers are UL508a Listed and incorporate: UL Type X Fiberglass Enclosure with hinged door and pad lockable Alternating relay (DLC only) One () motor contactor per pump One () motor circuit protector per pump 5 db audio alarm Automatic/Manual/ Off toggle switch for each pump High level alarm light Pump run light for each pump Pump failure light for each pump Push-to-Silence Alarm button Normal/Silence Audible Alarm test switch Dry alarm contacts (NO/NC) for high water level, pump failure and power failure Terminal blocks Audio alarm, 20 VAC, with automatic reset Visual alarm, 7/8 red lens, push-to-silence NEMA X enclosure. SLC option Battery backup with charger (for alarm only) High motor temperature or seal failure sensor and failure light Hour meter Cycle counter Intrinsically safe with UL68A Listing Service rated main disconnect switch, pad lockable. DLC option Battery backup with charger (for alarm only) Two (2) high motor temperature or seal failure sensors and failure light Two (2) hour meter Two (2) cycle counter Intrinsically safe with UL68A Listing Service rated main disconnect switch, pad lockable. Product introduction Applications SLC and DLC can be connected and set to operation/ control in three different ways: systems with two (2) level switches (SLC) systems with three (3) level switches (SLC/DLC) systems with four () level switches (DLC). 3

4 2 Identification 2. Identification Type key Example Control SLC. 208/230. A.. B. 30/50. T Type range SLC: Simplex Control DLC: Duplex Control Voltage [V] 208/230V 60V 575V Motor power [Hp] V A: Hp B: Hp C: 8-0 Hp D: Hp 60V E: Hp F: Hp D: Hp 575V G:.5 Hp H: Hp I: Hp J: 7.5 Hp C: 8-0 Hp D: Hp Phase : Single phase 3: Three phase Operating current [A] 208/230V - 60V A: 2-6.3A B: - 30A C: 5-5A D: A 575V E:.6-2.5A F: A G: - 6.3A H: 6-0A I: - A J: 3-8A Run/start capacitor (blank = no capacitor) Options T: Battery backup V: Seal fail sensor W: Hour meter X: Cycle counter Y: Intrinsically safe with UL68A Listing Z: Lockable main disconnect

5 3 3. Technical data Voltage tolerance: Mains frequency: Ambient temperature: Enclosure class: 5 % / + 0 % of rated voltage (3 x 208/230 VAC, 3 x 60 VAC), 3 x 575 VAC) +0 % / % of rated voltage ( x 230 VAC) 60 Hz During operation: 22 F to +22 F ( 30 C to +50 C) (must not be exposed to direct sunlight) In stock: 22 F to +0 F ( 30 C to + 60 C) NEMAX Outputs for alarm devices: Max. 20 VAC / max. 8 A / min. 0 ma / AC NO/NC contact Approvals: Listed per UL 508 Technical data 5

6 CHCC3 30A 600V Construction. Construction SLC and DLC have two cabinet sizes depending on the type. SLC cabinet for direct-on-line starting 0 BUSS BUSS BUSS in. (38 mm) G R in. (375 mm) 7 TR K0 K02 K03 F F2 F3 Q0 SW in. (338 mm) 6.75 in. (70 mm) in. (70 mm) FRP enclosure: x 2 inside 0 in. (25 mm) 6 TM Pos. Description Alarm beacon and alarm indicator 2 Pump run indicator 3 Pump fault indicator Alarm Test/Silence switch 5 Alarm horn 6 Panel mounting 7 Panel mounting 8 Back panel layout Transformer 0 Fuses Comb. motor starter 2 Relays 3 Terminals HOA switch 6

7 h GRASSLIN c KFA5-SR2- KFA5-SR2- fp Ex2W fp Ex2W OUT CHK PWR OUT CHK PWR 2 2 S I II S I II S2 S2 S3 S BUSS BUSS BUSS CHCC3 30A 600V USE BUSS CLASS CC FUSES L N I I2 I3 I I5 I6 I7 I8 AC/DC 5..20V Q 2 Q2 2 Q3 INPUT 8xAC/DC 2 2 Q TEST TEST TEST RESET RESET SEE A sprecher+ schuh CA7-6 0V 50Hz 20V 60Hz A2 L 3 L2 5 L3 3 NO 0 2 T T2 6 T3 NO OTxxE3 OFF L 3L2 5L3 l ON 2T T2 6T3 SLC cabinet for direct-on-line starting with options Construction MONTHLY INSTRUCTIONS M MCP.3 in. ( mm) G R in. (75 mm) 5 ON 2 3 ON in. (0 mm).58 in. (2 mm) FRP enclosure: 8 x 6 inside FRP enclosure: 8 x 6 inside 2 in. (305 mm) 8 TM Pos. Description Alarm beacon and alarm indicator 2 Elapsed time indicator 3 Pump cycles indicator Pump run indicator 5 Pump fault indicator 6 Alarm Test/Silence switch 7 Alarm horn 8 Panel mounting Panel mounting 0 Back panel layout (actual component layout may vary) GFI 2 Transformer 3 Fuses Comb. motor starter 5 IR relays 6 Smart relay 7 Relays 8 Terminals HOA switch 20 Main disc 7

8 CHCC3 30A 600V USE BUSS CLASS CC FUSES A N.C. 0V 50Hz 20V 60Hz sp r ec he r + sc h uh CE P7-A3 2 TRIPPED TEST 6 7 A2 L 3 L2 5 L3 3 N O spre che r+ sc huh CA7-6 Auto Man Trip PUSH TO EV M RESET N.O. 0 2 T T2 6 T3 N O 2 T T2 6 T3 8 Construction SLC cabinet for single phase SEG in. (38 mm) 2 G 3 R VYNCKIER 36SS.75 in. (375 mm) 7 SW TR PR SC RC 5 0 BUSS BUSS BUSS 0n/I F F2 F3 0n/I 0n/I 20 0ff/O 0ff/O 0ff/O Q0 K K0 K0 K02 K03 OLR 5 VYNCKIER 36SS in. (338 mm) 6.75 in. (70 mm) in. (70 mm) FRP enclosure: 2 x inside 0 in. (25 mm) 6 TM Pos. Description Alarm beacon and alarm indicator 2 Pump run indicator 3 Pump fault indicator Alarm Test/Silence switch 5 Alarm horn 6 Panel mounting 7 Panel mounting 8 Back panel layout (actual component layout may vary) Transformer 0 Fuses Comb. motor starter 2 Relays 3 Terminals HOA switch 5 Start capacitor / run capacitor 8

9 ALTERNATING RELAY RELAIS ALTERNANT RELE ALTERNANTE A ALTERNATE ALTERNER ALTERNAR B MADE IN USA -00 BUSS BUSS CHCC3 30A 600V USE BUSS CLASS CC FUSES BUSS A sprecher+ schuh CA7-6 0V 50Hz 20V 60Hz A2 L 3 L2 5 L3 3 NO A sprecher+ schuh CA V 50Hz 20V 60Hz 2 T T2 6 T3 NO 2 T T2 6 T3 NO A2 L 3 L2 5 L3 3 NO 0 DLC cabinet for direct-on-line starting VYNCKIER 36SS Construction TR F F2 F in. (0 mm) 2 3 G G 5 R R in. (25 mm) 3 ALT K0 K02 K03 2 K0 K05 Q0 Q20 SW SW2 K K2 7 7 VYNCKIER 36SS in. (38 mm) 6.75 in. (70 mm) in. (70 mm) FRP enclosure: 6 x inside 2 in. (305 mm) 8 TM Pos. Description Alarm beacon 2 Pump run indicator 3 Pump 2 run indicator Pump fault indicator 5 Pump 2 fault indicator 6 Alarm Test/Silence switch 7 Alarm horn 8 Panel mounting Panel mounting 0 Back panel layout Transformer 2 Fuses 3 Duplex Relay Relays 5 Terminals 6 Comb. motor starters 7 HOA switch

10 h GRASSLIN c h GRASSLIN c O OFF KFA5-SR2- Ex2W OUT CHK PW R OUT CHK PW R 2 2 I II S I II S2 S S S2 S KFA5-SR2- fp Ex2W fp ON 2 3 ON 2 3 L N I I2 I3 I I5 I6 I7 I8 AC/DC 5..20V INPUT 8xAC/DC Q Q2 Q3 Q L N I I2 I3 I I5 I6 I7 I8 AC/DC 5..20V INPUT 8xAC/DC BUSS BUSS BUSS CHCC Q Q2 Q3 Q ALTERNATING RELAY RELAIS ALTERNANT RELE ALTERNANTE A ALTERNATE ALTERNER ALTERNAR B MADE IN USA A 600V USE BUSS CLASS CC FUSES TEST TEST RESET TEST RESET SEE L 3L2 5L3 l ON OTxxE3 O OFF 2T T2 6T3 Construction DLC cabinet for direct-on-line starting with options MONTHLY INSTRUCTIONS in. (750 mm) 6 7 G G 8 R R MCP M MCP2 M2 0 I ON in. (302 mm) Mounting feet not shown. Mounting hole dimensions: 3.0 in. high x 6.3 in. wide (70 mm x 3 mm) 2.0 in. (536 mm) 2 Polycarbonate enclosure: 2 x 2 inside TM Pos. Description Pos. Description Alarm beacon 3 Panel mounting 2 Elapsed time Back panel layout (actual component layout may vary) 3 Elapsed time 5 Smart relays Pump cycles 6 GFI 5 Pump cycles 7 Fuses 6 Pump run indicator 8 Comb. motor starters 7 Pump 2 run indicator HOA switches 8 Pump fault indicator 20 Transformer Pump 2 fault indicator 2 Relays 0 Alarm Test / Silence switch 22 IR relays Alarm horn 23 Terminals 2 Panel mounting 2 Main disc 0

11 ALTERNATING RELAY RELAIS ALTERNANT RELE ALTERNAN TE A ALTERNATE ALTERNER ALTERNAR B MADE IN USA -00 BUSS BUSS CHCC3 30A 600V USE BUSS CLASS CC FUSES BUSS 0n/I 0ff/O 0n/I 20 0ff/O A spre che r+ sc huh CA7 0-6 N.C. 0n/I 0ff/O sp r ec he r + sc h uh CE P7-A32 TRIPPED TEST 6 0V 50Hz 20V 60Hz 2 T T2 6 T3 NO 2 T T2 6 T3 NO sp r ec he r + sc h uh CE P7-A3 2 Trip 8 TRIPPED TEST EV M 5 A N.C. 6 0V 50Hz 20V 60Hz 7 A2 L 3 L2 5 L3 3 NO spre che r+ sc huh CA7-6 N.O. Auto Man PUSH TO RESET 2 T T2 6 T n/I 0ff/O A2 L 3 L2 5 L3 3 N O Auto Man Trip PUSH TO EV M RESET N.O. 0 2 T T2 6 T3 8 0n/I 20 0ff/O 0n/I 0ff/O DLC cabinet for single phase SEG 8 Construction VYNCKIER 36SS SC RC SC2 RC2 F F2 F3 Q0 6 Q in. (2 mm) 2 3 G G 5 R R 6 PR PR2 K0 K02 K03 ALT K0 K K K2 OLR OLR2 SW 7 SW2 7 VYNCKIER 36SS TR in. (2 mm).5 in. (23 mm).563 in. (23 mm) 8 FRP enclosure: 8 x 6 inside TM Pos. Description Alarm beacon 2 Pump run indicator 3 Pump 2 run indicator Pump fault indicator 5 Pump 2 fault indicator 6 Alarm Test/Silence switch 7 Alarm horn 8 Panel mounting Panel mounting 0 Back panel layout Transformer 2 Fuses 3 Duplex relay Relays 5 Terminals 6 Comb. motor starters 7 HOA switch 8 Start capacitors / run capacitors

12 5 Level switches 5. Level switches SLC and DLC are available with level switches for automatic level control. Level switches supplied by Grundfos are of the non-mercury type. SLC can be fitted with up to three level switches: Min.: Stops the pump. Max.: Starts the pump. Alarm (optional): Indicates high-water level or pump fault. DLC can be fitted with up to four level switches: Min.: Stops both pumps. Max. : Starts one pump. Max. 2: Starts the other pump. Alarm (optional): Indicates high-water level or pump fault. Fig. 3 TM Grundfos level switches Location and position of level switches The level switches are to be installed in the collecting tank floating on the pumped liquid. The position of the level switches decides when the SLC or DLC will start and stop the pumps: When the level switch is pointing upwards, the level switch contact will be closed and the pump will start. When the level switch is pointing downwards, the level switch contact will be opened and the pump will stop. OFF ON TM Fig. 2 Level switch positions How it works A level switch is a very popular way of controlling liquid levels in tanks, pits, etc. A switch, encased in a polypropylene housing, is suspended at the desired height by its own 3-core cable. When the liquid reaches a certain level, the drop-shaped level switch tips over, causing the contact to open or close. This triggers the response determined by you. The Grundfos level switches are of the non-mercury type and are available for standard and explosionproof pumps. The hermetically sealed polypropylene housing and polyurethane cable makes the level switch resistant to e.g. many chemicals, alcohol, uric acid, sewage, oils, gasoline and fruit acid. 2

13 6 6. Product numbers SLC SLC Simplex Level Controller Motor shaft power [Hp] Overload range [A] Main switch required [A] Product number SLC.230VAC, phase SLC.208/230VAC, 3 phase Product numbers SLC.60, 3 phase SLC.575, 3 phase

14 6 Product numbers DLC DLC Duplex Level Controller Motor shaft power [Hp] Overload range [A] Main switch required [A] Product number DLC.230VAC, phase DLC.208/230, 3 phase DLC.60, 3 phase DLC.575, 3 phase

15 7 7. Options General options Options Simplex options Battery backup with charger (for alarm only) Seal fail sensor and fail light Hour meter Cycle counter Intrinsically safe with UL68A Listing Lockable main disconnect Product number Consult factory Duplex options Battery backup with charger (for alarm only) Two (2) seal fail sensors and fail lights Two (2) Hour meters Two (2) Cycle counters Intrinsically safe with UL68A Listing Lockable main disconnect Product number Consult factory 5

16 8 Accessories 8. Accessories General accessories Level switches Grundfos level switches for non explosion risk environment Product number Grundfos level switch MS UL with 33 ft (0 m) cable Grundfos level switch MS UL with 0 ft (2 m) cable Grundfos level switch MS UL with 60 ft (8 m) cable Cable support in stainless steel for two level switches Grundfos level switches for explosion risk environment Product number Grundfos level switch MS Ex IECex with 33 ft (0 m) cable Grundfos level switch MS Ex IECex with 0 ft (2 m) cable Grundfos level switch MS Ex IECex with 60 ft (8 m) cable Cable support in stainless steel for two level switches TM

17 . Further product information WebCAPS WebCAPS is a Web-based Computer Aided Product Selection program available on WebCAPS contains detailed information on more than 220,000 Grundfos products in more than 30 languages. Information in WebCAPS is divided into six sections: Catalog Literature Service Sizing Replacement CAD drawings Further product information Catalog Based on fields of application and pump types, this section contains the following: technical data curves (QH, Eta, P, P2, etc.) which can be adapted to the density and viscosity of the pumped liquid and show the number of pumps in operation product photos dimensional drawings wiring diagrams quotation texts, etc. Literature This section contains all the latest documents of a given pump, such as data booklets installation and operating instructions service documentation, such as Service kit catalog and Service kit instructions quick guides product brochures Service This section contains an easy-to-use interactive service catalog. Here you can find and identify service parts of both existing and discontinued Grundfos pumps. Furthermore, the section contains service videos showing you how to replace service parts. 7

18 0 Further product information Sizing This section is based on different fields of application and installation examples and gives easy step-by-step instructions in how to size a product: Select the most suitable and efficient pump for your installation. Carry out advanced calculations based on energy, consumption, payback periods, load profiles, life cycle costs, etc. Analyze your selected pump via the built-in life cycle cost tool. Determine the flow velocity in wastewater applications, etc. Replacement In this section you find a guide to selecting and comparing replacement data of an installed pump in order to replace the pump with a more efficient Grundfos pump. The section contains replacement data of a wide range of pumps produced by other manufacturers than Grundfos. Based on an easy step-by-step guide, you can compare Grundfos pumps with the one you have installed on your site. When you have specified the installed pump, the guide will suggest a number of Grundfos pumps which can improve both comfort and efficiency. CAD drawings In this section, it is possible to download 2-dimensional (2D) and 3-dimensional (3D) CAD drawings of most Grundfos pumps. These formats are available in WebCAPS: 2-dimensional drawings:.dxf, wireframe drawings.dwg, wireframe drawings 3-dimensional drawings:.dwg, wireframe drawings (without surfaces).stp, solid drawings (with surfaces).eprt, E-drawings WinCAPS WinCAPS is a Windows-based Computer Aided Product Selection program containing detailed information on more than 220,000 Grundfos products in more than 30 languages. The program contains the same features and functions as WebCAPS, but is an ideal solution if no internet connection is available. WinCAPS is available on DVD and updated once a year. Fig. WinCAPS DVD 8

19 GO CAPS Mobile solution for professionals on the GO! CAPS functionality on the mobile workplace. Further product information Subject to alterations.

20 L-SLC-PG ECM: 20 GRUNDFOS Chicago 305 Enterprise Court P.O. Box 6620 Aurora, IL Phone: Fax: GRUNDFOS Kansas City 700 West 8th Terrace Olathe, Kansas 6606 Phone: Fax: GRUNDFOS Canada 2 Brighton Road Oakville, Ontario L6H 6C Canada Phone: Fax: GRUNDFOS México Boulevard TLC No. 5 Parque Industrial Stiva Aeropuerto C.P Apodaca, N.L Mexico Phone: Fax: The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide. Copyright Grundfos Holding A/S