Fire Pump Controllers Foam (Additive) Controllers

Transcription

1 Fire Pump Controllers Foam (Additive) Controllers Diesel Additive (Foam) Pump Controllers 1.4 Foam (Additive) Fire Pump Controllers FDF20 Foam (Additive) - Limited Service... FDF30 Foam (Additive) - Across-the-Line... FDF70 Foam (Additive) - Wye Delta (Star Delta) Open... FDF120 Foam (Additive) - Diesel Electric Additive (Foam) Pump Controllers

2 Must Be Installed Per Applicable Code and Manufacturers Recommendations LMR PLUS FDF Additive (Foam) Pump Controllers Features FDF20 Limited Service / FDF30 Across-the-Line / FDF70 Wye Delta (Star- Delta) Open Power I/O Board Transformers Incoming line voltage is run directly to the I/O board from the incoming lines. The I/O board will accept voltage inputs between 100 and 600V. July 2011 Membrane Keypad Door Mount The membrane keypad is accessible from the front door of the controller. 1-1 Customer Connection Terminals Connection terminals for external customer connections, are located at the top of the Power I/O board. Product Description The FDF Series of Foam Pump Controllers are designed for use with foam concentrate injection, foam transfer and water mist systems for special hazard, aircraft hangar, petrochemical and flammable liquid applications. All available models meet specific criteria and meet or exceed all North American and International standards including UL 218. Models include Across-the-Line, Diesel Engine and Limited Service foam pump The use of an embedded web page for retrieving diagnostics and history reports, along with USB and Ethernet communication ports for downloading data, make the LMR Plus Series of controllers easy to troubleshoot and maintain. As well, critical information can be easily accessed and used for report generation and analysis, which aids in providing effective, reliable fire protection. Product Features Logic Controller Board Communication The controller can be ordered with the option to display and output current values and status, on command, from various software protocols through the appropriate port(s). Embedded Web Page The web page is a multifunction tool that allows the user to view the controller s current status, data values, programmed set points and history. It is accessed using the optional ethernet port. Ethernet Port An optional Ethernet port can be used for direct connection to a computer for data transfer. RS485 Serial Port An optional RS485 serial port can be provided for communication to various external software programs. USB Port / USB Drive The logic controller board is equipped with a USB port that can be used to transfer data to and from a portable USB Drive device (memory stick). Buzzer A buzzer is mounted on the logic board which will operate if Fail to Start, Hardware Malfunction or any Common Alarm condition exists. Output Relays Five, 8 Amp, 2 Form - C (DPDT) output relays are provided standard on each power I/O board. They are designated for: Common Alarm, Phase Failure, Phase Reversal, Pump Run and Future #1. Each socket has an LED mounted on the I/O board which indicates each relay s coil status. Optional Output Relay Boards There is provision to add up to eight additional relay outputs, via optional relay output boards. Each board contains a maximum of 2 additional relays. The Power I/O Board will accept a maximum of 4 optional boards which mount in a snap-on configuration. Each board provides an area for the user to label the terminal number and relay name. Drain Valve Solenoid All LMR Plus electric controllers are equipped with a drain valve solenoid used for weekly test purposes. USB External Drive General When using an external USB Drive, the drive should conform to the following specifications: Min: 128mb Max: 2 Gig FAT16 protocol USB 1.0 or 2.0 NEMA 2 Enclosures All LMR controllers come standard with NEMA 2 enclosures unless otherwise ordered. Available options include: NEMA 3R, 4, 4X, 12. Emergency Start Operator A mechanically operated emergency start handle activates the motor contactor independent of any electrical control circuits or pressure switch input. NEMA Rating The standard membrane keypad is rated for NEMA 2, 3R, 4, 4X and 12. Alarm & Status LED s A total of 20, ( 10 Status - 10 Alarm ) LED s provide indication on the membrane keypad. Status LED s Power On Pump Running Local Start Remote Start Deluge Valve Emergency Start Interlock On Low Pressure Auto Shutdown Enabled Programmable LED # 1 Alarm LED s Phase Reversal Phase Failure Fail To Start Undervoltage Overvoltage Low Room Temperature Locked Rotor Trip Low Suction Pressure Source 2 Disconnected Programmable LED # 2 Silence Button A silence pushbutton on the membrane can be used to silence the buzzer. When an alarm condition exists, the alarm buzzer will sound. If the Silence Alarm button is pressed, the alarm buzzer will turn off. If a subsequent alarm condition occurs after the silence button is pressed, the buzzer will re-sound. Pressing the Silence Alarm button again, will silence the buzzer. Motor Test Button The motor test button on the membrane can be used to simulate an automatic start. Automatic Shutdown Enabled When the Automatic Shutdown function is enabled, a Green LED will indicate on the controller membrane. Standards & Certification The LMR Plus Electric Fire Pump Controllers meet or exceed the requirements of Underwriters Laboratories, Underwriters Laboratories Canada, Factory Mutual, the Canadian Standards Association, New York City building code, CE mark and U.B.C / C.B.C. Seismic requirements, and are built to NFPA 20 standards. SEISMIC QUALIFIED U.B.C and C.B.C BR K/H

3 Product Features Main Display General The main display will show the current system pressure, time and date, voltage and amps reading for all three phases, the system frequency and any custom messages, alarms or timers. Programmed Set-Point The set-point display will show programmed pressure start point, pressure stop point and weekly test timer setting. Statistics The statistics display will allow the user to scroll through all of the measured statistics stored in memory. Refer to LMR Plus operation manual IM K for specific details. Diagnostics The diagnostics display allows the user to scroll through various diagnostic points to assist with troubleshooting the system. Message History The user will be able to scroll through all of the messages stored in the memory of the controller with the most recent message being displayed first. PRINT Menu Description All fault and alarm information is sent to the USB and optional printer on demand, as well as the status of each output. The LMR Plus will store up to 10K events which are time and date stamped. All information can also be retrieved and displayed on the LCD display. Saving to USB Drive The controller will save four separate text files, one CSV file and the embedded webpage to the USB external drive. The files, at maximum size, can be saved multiple times on one 128MB USB drive. Files to be saved are: Status Report, Diagnostics Report, Statistics Report, Configuration File and Last 10K Messages. Print Menu The optional printer menu is accessed in order to select the desired print function. Functions include: Print Messages, Last XX Messages, Date & Time, Status Report, Diagnostics Report and Statistics Report. Custom Messages When this item is selected, custom messages can be cleared from memory or downloaded from the USB external drive. FDF Additive (Foam) Pump Controllers Features FDF20 Limited Service / FDF30 Across-the-Line / FDF70 Wye Delta (Star- Delta) Open Firmware Update Firmware revisions are updated from an external USB drive. All previously programmed settings will remain intact when updating is completed. Should there be an update failure, the controller will automatically revert back to the previous version of firmware. Embedded Web Page General The embedded web page is a multifunction tool that will allow the user to view the current status of the controller as well as display all current readings, set points, and history. An external computer can be connected via the optional Ethernet port to access the page. When connected, the controller set points can be programmed via the webpage. Multiple Pages There are 5 viewable pages that show the Main Display, Statistics, Diagnostics, History and Programmed Set Points. Pressure Points The pressure reports recorded in memory can be graphed and/or sorted based on date and time. Programmed Set Points All of the programmed set points and their current status can be viewed via the webpage. Custom Messages Users can create custom messages on a computer and upload to the controller using a USB Drive (memory stick). Up to 10 custom messages of up to 100 characters each, will continuously scroll across the fourth line of the LCD display once triggered. Trigger Points The message can be programmed to appear at specific trigger points such as specific date and time, specific number of operations, specific number of hours run or at any individual alarm point. All of the trigger points can be selected as And/Or values. Programming Menu General The LMR Plus programming menu is divided into 8 different sub-menus. Each sub-menu contains information relative to it s particular function. Following is a brief description of each sub-menu. Language July 2011 The language sub-menu allows the user to select English, French, Spanish or Other languages to be viewed on the LCD Display. Several other languages can be uploaded into the controller. Contact the factory for details. Regional Regional settings include the ability to program the date by adjusting the Month, Day, Year and Day of Week. As well, the Current Time can be adjusted on the 24 hour clock. Pressure A variety of pressure settings can be programmed in the pressure sub-menu. These settings include disabling the pressure transmitter; setting of the start point, stop point, low pressure alarm, high pressure alarm, stop mode, proof pressure switch (for foam units), low suction shutdown (low foam shutdown), pressure deviation and hourly pressure recording. Refer to the LMR Plus operation manual IM K for details. Timers Timers in the LMR Plus that can be programmed include: Run Period Timer (RPT), RPT Start Mode, Acceleration Timer (AT), Weekly Test Timer, Fail to Start Timer (FST) and Sequential Start Timer (SST). Refer to the LMR Plus operation manual IM K for details. Alarm Set Points There are five settable alarm points that can be programmed by the user. They include: Phase Rotation, Over Voltage (OV), Under Voltage (UV), Over Frequency (OF) and Under Frequency (UF). Refer to the LMR Plus operation manual IM K for details. Custom Inputs / Outputs There is provision on the Power I/O Board to accept up to 9 additional inputs and 9 additional outputs. Each of the inputs can be labeled using one of 11 pre-set input descriptions or assigned a custom description that is programmed by the user. The optional outputs can be programmed to indicate up to 25 output conditions. As well, two optional alarm LED s can be programmed for up to 12 alarm conditions. All optional inputs, outputs and LED s can be linked, as required. Inputs can be programmed to energize the common alarm output, link to relays and optional LED s and latch until reset by the user. Outputs can be programmed for fail safe and latch until reset by the user. Optional inputs and outputs can be programmed with time delay functions. System Configuration Menu The system configuration menu section is password protected and contains settings such as system voltage, frequency, CT ratio etc. Refer to Technical Bulletin PU K/D for details. Main Menu Password A password can be programmed by the user to protect access to the Main Menu. Refer to the LMR Plus Operation Manual IM K for details. 1-2 BR K/H

4 FDF Additive (Foam) Pump Controllers Features 1-3 FDF20 Limited Service / FDF30 Across-the-Line / FDF70 Wye Delta (Star- Delta) Open Technical Data and Specifications July 2011 Line Terminals (Incoming Cables) - FDF20 Line Terminals on Main Isolation Switch (Incoming Cables) LINE VOLTAGE * Load Terminals (To Motor) - FDF20 Line Terminals (Incoming Cables) - FDF30 Max HP (1)#14-1/0 PER Ø (CU/AL) (1)#14-2/0 (CU/AL) 30 (1)#4-4/0 PER Ø (CU) (1)#14-2/0 (CU/AL) * Coils available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz. Load Terminals (To Motor) LINE VOLTAGE Line Terminals on Main Isolation Switch (Incoming Cables) LINE VOLTAGE * Service Entrance GND. LUG Max HP (1)#14-1/0 PER Ø (CU/AL) (1)#14-2/0 (CU/AL) (1)#4-4/0 PER Ø (CU) (1)#4-350MCM (CU/AL) * Coils available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz. Max HP (1)#14-#3 PER Ø (CU) (1)#14-1/0 PER Ø (CU/AL) 30 (1)#6-250MCM PER Ø (CU/AL) * For Proper Cable Size Refer to National Electrical Code NFPA-70 Service Entrance GND. LUG Load Terminals (To Motor) - FDF30 Load Terminals (To Motor) LINE VOLTAGE Max HP (1)#14-#3 PER Ø (CU) (1)#14-1/0 PER Ø (CU/AL) (1)#6-250MCM PER Ø (CU/AL) * For Proper Cable Size Refer to National Electrical Code NFPA-70 Line Terminals (Incoming Cables) - FDF70 Line Terminals on Main Isolation Switch (Incoming Cables) LINE VOLTAGE * Max HP (1)#14-1/0 PER Ø (CU/AL) (1)#14-2/0 (CU/AL) (1)#4-4/0 PER Ø (CU) (1)#4-350MCM (CU/AL) * Coils available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz. Service Entrance GND. LUG Load Terminals (To Motor) - FDF70 Load Terminals (To Motor) LINE VOLTAGE Max HP (1)#14-#3 PER Ø (CU) (1)#14-1/0 PER Ø (CU/AL) * For Proper Cable Size Refer to National Electrical Code NFPA-70 BR K/G

5 FDF Additive (Foam) Pump Controllers Features 1-4 FDF20 Limited Service / FDF30 Across-the-Line / FDF70 Wye Delta (Star- Delta) Open Options - Wiring Diagram FDF20 Limited Service / FDF30 Across-the-Line / FDF70 Wye Delta (Star-Delta) Open July 2011 External Inputs Alarm / Relay Outputs Typical Controller Connection CUSTOMER INPUTS REMOTE MANUAL START DELUGE VALVE (REMOVE JUMPER IF USED) REMOTE AUTO START (REMOVE JUMPER IF USED) LOW ROOM TEMPERATURE PROOF PRESSURE SWITCH (IF USED) INPUT #2 INPUT #3 INPUT #4 INPUT #5 INPUT #6 INPUT #7 INPUT #8 INPUT #9 PHASE FAILURE PHASE FAILURE PHASE REVERSAL PHASE REVERSAL ALARM CONTACTS FDF20 /30 FDF70 OPTION RELAY #2 PUMP RUN PUMP RUN NOTE: 1. MOTOR CONNECTIONS VARY, PLEASE REFER TO SPECIFIC MOTOR CONNECTION DIAGRAM. 2. PLEASE OBSERVE PROPER PHASE ROTATION, A,B,C-L1,L2,L3 AS CONTROLLER IS PHASE SENSITIVE. 3. CABLE SIZE TO BE 125% OF FULL LOAD CURRENT. REFER TO WIRE SIZE TABLE IN NFPA 70. BR K/G

6 LMR PLUS Electric Fire Pump Controllers Main Display Main Display - LMR Plus Additive (Foam) Pump Controllers March 2010 Main Display LMR PLUS SILENCE ALARM MOTOR TEST POWER ON PUMP RUNNING LOCAL START REMOTE START DELUGE VALVE EMERGENCY START LOW PRESSURE AUTO SHUTDOWN ENABLED PHASE REVERSAL PHASE FAILURE FAIL TO START UNDERVOLTAGE OVERVOLTAGE LOW ROOM TEMPERATURE LOCKED ROTOR TRIP SOURCE 2 DISCONNECTED LMRPLUS DATA PRINT LAMP TEST MENU RESET SAVE/EXIT ACK NOTES: 1. Refer to the LMR Plus technical manual for detail and setup information, as well as programming and custom labelling for Programmable LED # 1 and Programmable LED # 2. Note: As of January 1, All Limited Service Controllers will not carry FM Approval. MD K/B

7 3A13357H01 3A13357H01 START STOP LMR PLUS Electric Fire Pump Controllers Dimensions FDF20 Limited Service - Additive (Foam) Pump Controller May 2010 Dimensions Standard Enclosure - Type NEMA 2, 3R, 4, 4X, 12 LMR PLUS [317] [721] [564] [254] [1270] [1219] [1524] 5.25 [133] 2.63 [67] Ø1.75 [Ø44] [305] 6.00 [152] [267] 5.00 [127] PIPING ENTRANCE 1/4" NPT - FEMALE 6 Dimensions in inches and [millimeters]. 1 - START PUSHBUTTON 2 - STOP PUSHBUTTON 3 - MAIN POWER SWITCH 4 - MSH (EMERGENCY START HANDLE) 1.12 [28] 5 - MAIN LMR PLUS DISPLAY 6 - RECOMMENDED CABLE ACCESS (BOTTOM ONLY) [337] 4.24 [108] 1.14 [29] 3.32 [84] 2.09 [53] 8.42 [214] Motor Hp Line Voltage V V * V V V 230V - S/P * Coils Available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz Withstand Rating Standard 18,000 10,000 Intermediate 25,000 65, (81) 25,000 65,000 Approx. Weight Lbs. (Kg) NOTES: 1. All enclosures finished in FirePump red. 2. Cable Entrance bottom only. 3. Standard Enclosure type NEMA 2. MD K/B

8 LMR PLUS Electric Fire Pump Controllers Electrical Wiring Schematic FDF20 Limited Service - Additive (Foam) Pump Controller March 2010 Electrical Wiring Schematic LMR PLUS REMOTE MANUAL START DELUGE VALVE (REMOVE JUMPER IF USED) REMOTE AUTO START (REMOVE JUMPER IF USED) LOW ROOM TEMPERATURE PROOF PRESSURE SWITCH (IF USED) INPUT #2 INPUT #3 INPUT #4 INPUT #5 INPUT #6 INPUT #7 INPUT #8 INPUT #9 CUSTOMER INPUTS OPTION RELAY #5 OPTION RELAY #2 OPTION RELAY #6 OPTION RELAY #3 OPTION RELAY #7 OPTION RELAY #4 OPTION RELAY #8 PHASE FAILURE PHASE FAILURE PHASE REVERSAL PHASE REVERSAL ALARM CONTACTS INTERNAL CONNECTIONS PUMP RUN PUMP RUN ES K/E

9 LMR PLUS Electric Fire Pump Controllers Field Connections FDF20 Limited Service - Additive (Foam) Pump Controller March 2010 Field Connections LMR PLUS Line Terminals (Incoming Cables) Line Terminals on Main Isolation Switch (Incoming Cables) LINE VOLTAGE * Max HP (1)#14-1/0 PER Ø (CU/AL) (1)#14-2/0 (CU/AL) 30 (1)#4-4/0 PER Ø (CU) (1)#14-2/0 (CU/AL) * Coils available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz. Service Entrance GND. LUG Load Terminals (To Motor) Load Terminals (To Motor) LINE VOLTAGE Max HP (1)#14-#3 PER Ø (CU) (1)#14-1/0 PER Ø (CU/AL) 30 (1)#6-250MCM PER Ø (CU/AL) * For Proper Cable Size Refer to National Electrical Code NFPA-70 External Inputs Alarm / Relay Outputs Typical Controller Connection REMOTE MANUAL START CUSTOMER INPUTS DELUGE VALVE (REMOVE JUMPER IF USED) REMOTE AUTO START (REMOVE JUMPER IF USED) LOW ROOM TEMPERATURE PROOF PRESSURE SWITCH (IF USED) INPUT #2 INPUT #3 INPUT #4 INPUT #5 INPUT #6 INPUT #7 INPUT #8 INPUT #9 PHASE FAILURE PHASE FAILURE PHASE REVERSAL PHASE REVERSAL ALARM CONTACTS OPTION RELAY #2 PUMP RUN PUMP RUN NOTE: 1. MOTOR CONNECTIONS VARY, PLEASE REFER TO SPECIFIC MOTOR CONNECTION DIAGRAM. 2. PLEASE OBSERVE PROPER PHASE ROTATION, A,B,C-L1,L2,L3 AS CONTROLLER IS PHASE SENSITIVE. 3. CABLE SIZE TO BE 125% OF FULL LOAD CURRENT. REFER TO WIRE SIZE TABLE IN NFPA 70. ES K/E

10 LMR PLUS Electric Fire Pump Controllers Electrical Wiring Schematic FDF30 Across-the-Line - Additive (Foam) Pump Controller May 2011 Electrical Wiring Schematic LMR PLUS REMOTE MANUAL START DELUGE VALVE (REMOVE JUMPER IF USED) REMOTE AUTO START (REMOVE JUMPER IF USED) LOW ROOM TEMPERATURE PROOF PRESSURE SWITCH (IF USED) INPUT #2 INPUT #3 INPUT #4 INPUT #5 INPUT #6 INPUT #7 INPUT #8 INPUT #9 CUSTOMER INPUTS OPTION RELAY #5 OPTION RELAY #2 OPTION RELAY #6 OPTION RELAY #3 OPTION RELAY #7 OPTION RELAY #4 OPTION RELAY #8 PHASE FAILURE PHASE FAILURE PHASE REVERSAL PHASE REVERSAL ALARM CONTACTS INTERNAL CONNECTIONS PUMP RUN PUMP RUN ES K/D

11 Must Be Installed Per Applicable Code and Manufacturers Recommendations 3A13357H01 3A13357H01 START STOP LMR PLUS Electric Fire Pump Controllers Dimensions FDF30 Across-the-Line - Additive (Foam) Pump Controller June 2011 Dimensions Standard Enclosure - Type NEMA 2, 3R, 4, 4X, 12 LMR PLUS [448] A B [1575] [1880] [311] 1.88 [48] Ø1.75 [Ø44] 6.00 [152] [305] [406] 5.00 [127] PIPING ENTRANCE 1/4" NPT - FEMALE PIPING ENTRANCE 1/2" NPT - FEMALE START PUSHBUTTON 2 - STOP PUSHBUTTON 3 - MAIN POWER SWITCH 4 - MSH (EMERGENCY START HANDLE) 5 - MAIN LMR PLUS DISPLAY 6 - RECOMMENDED CABLE ACCESS (BOTTOM ONLY) 1.11 [28] [286] [356] C 3.35 [85] 1.37 [35] 1.13 [29] Motor Hp Line Voltage V V * V V V V V * V V V Withstand Rating Standard Intermediate High 100,000 25, ,000 25,000 Consult Factory 35,000 Consult Factory 35,000 * Coils Available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz SEISMIC QUALIFIED U.B.C and C.B.C Consult Factory Approx. Weight Lbs. (Kg) 275 (124) 370 (167) A B C (1062) (1393) (768) (1099) (541) (871) NOTES: 1. All enclosures finished in FirePump red. 2. Cable Entrance bottom only. 3. Standard Enclosure type NEMA 2. MD K/C

12 Must Be Installed Per Applicable Code and Manufacturers Recommendations 3A13357H01 3A13357H01 START STOP LMR PLUS Electric Fire Pump Controllers Dimensions FDF30 Across-the-Line - Additive (Foam) Pump Controller June 2011 Dimensions Standard Enclosure - Type NEMA 2, 3R, 4, 4X, 12 LMR PLUS [317] [721] [564] [254] [1270] [1219] [1524] 5.25 [133] 2.63 [67] Ø1.75 [Ø44] [305] 6.00 [152] [267] PIPING ENTRANCE 1/4" NPT - FEMALE 5.00 [127] PIPING ENTRANCE 1/2" NPT - FEMALE 6 Dimensions in inches and [millimeters]. 1 - START PUSHBUTTON 2 - STOP PUSHBUTTON 3 - MAIN POWER SWITCH 4 - MSH (EMERGENCY START HANDLE) 1.12 [28] 5 - MAIN LMR PLUS DISPLAY 6 - RECOMMENDED CABLE ACCESS (BOTTOM ONLY) [337] 4.24 [108] 2.09 [53] 1.14 [29] 3.32 [84] 8.42 [214] Motor Hp Line Voltage V V * V V * Coils Available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz Withstand Rating Standard Intermediate High 100, , , (81) V 25, ,000 Approx. Weight Lbs. (Kg) SEISMIC QUALIFIED U.B.C and C.B.C NOTES: 1. All enclosures finished in FirePump red. 2. Cable Entrance bottom only. 3. Standard Enclosure type NEMA 2. MD K/C

13 LMR PLUS Electric Fire Pump Controllers Field Connections FDF30 Across-the-Line - Additive (Foam) Pump Controller March 2010 Field Connections LMR PLUS Line Terminals (Incoming Cables) Line Terminals on Main Isolation Switch (Incoming Cables) LINE VOLTAGE * Max HP (1)#14-1/0 PER Ø (CU/AL) (1)#14-2/0 (CU/AL) (1)#4-4/0 PER Ø (CU) (1)#4-350MCM (CU/AL) * Coils available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz. Service Entrance GND. LUG Load Terminals (To Motor) Load Terminals (To Motor) LINE VOLTAGE Max HP (1)#14-#3 PER Ø (CU) (1)#14-1/0 PER Ø (CU/AL) (1)#6-250MCM PER Ø (CU/AL) * For Proper Cable Size Refer to National Electrical Code NFPA-70 External Inputs Alarm / Relay Outputs Typical Controller Connection REMOTE MANUAL START CUSTOMER INPUTS DELUGE VALVE (REMOVE JUMPER IF USED) REMOTE AUTO START (REMOVE JUMPER IF USED) LOW ROOM TEMPERATURE PROOF PRESSURE SWITCH (IF USED) INPUT #2 INPUT #3 INPUT #4 INPUT #5 INPUT #6 INPUT #7 INPUT #8 INPUT #9 PHASE FAILURE PHASE FAILURE PHASE REVERSAL PHASE REVERSAL ALARM CONTACTS OPTION RELAY #2 PUMP RUN PUMP RUN NOTE: 1. MOTOR CONNECTIONS VARY, PLEASE REFER TO SPECIFIC MOTOR CONNECTION DIAGRAM. 2. PLEASE OBSERVE PROPER PHASE ROTATION, A,B,C-L1,L2,L3 AS CONTROLLER IS PHASE SENSITIVE. 3. CABLE SIZE TO BE 125% OF FULL LOAD CURRENT. REFER TO WIRE SIZE TABLE IN NFPA 70. ES K/D

14 LMR PLUS Electric Fire Pump Controllers Electrical Wiring Schematic FDF70 Wye Delta (Star-Delta) Open - Additive Pump Controller May 2011 Electrical Wiring Schematic LMR PLUS REMOTE MANUAL START DELUGE VALVE (REMOVE JUMPER IF USED) REMOTE AUTO START (REMOVE JUMPER IF USED) LOW ROOM TEMPERATURE PROOF PRESSURE SWITCH (IF USED) INPUT #2 INPUT #3 INPUT #4 INPUT #5 INPUT #6 INPUT #7 INPUT #8 INPUT #9 CUSTOMER INPUTS OPTION RELAY #5 OPTION RELAY #2 OPTION RELAY #6 OPTION RELAY #3 OPTION RELAY #7 OPTION RELAY #4 OPTION RELAY #8 PHASE FAILURE PHASE FAILURE PHASE REVERSAL PHASE REVERSAL ALARM CONTACTS INTERNAL CONNECTIONS PUMP RUN PUMP RUN ES K/D

15 Must Be Installed Per Applicable Code and Manufacturers Recommendations 3A13357H01 3A13357H01 START STOP Dimensions Standard Enclosure - Type NEMA 2, 3R, 4, 4X, 12 LMR PLUS Electric Fire Pump Controllers Dimensions FDF70 Wye Delta (Star-Delta) Open - Additive (Foam) Pump Controller June 2011 LMR PLUS [448] A B [1575] [1880] [311] 1.88 [48] Ø1.75 [Ø44] 6.00 [152] [305] [406] 5.00 [127] PIPING ENTRANCE 1/4" NPT - FEMALE PIPING ENTRANCE 1/2" NPT - FEMALE START PUSHBUTTON 2 - STOP PUSHBUTTON 3 - MAIN POWER SWITCH 4 - MSH (EMERGENCY START HANDLE) 5 - MAIN LMR PLUS DISPLAY 6 - RECOMMENDED CABLE ACCESS (BOTTOM ONLY) 1.11 [28] [286] [356] C 3.35 [85] 1.37 [35] 1.13 [29] Motor Hp Line Voltage V V * V V V V V * V V V Withstand Rating Standard Intermediate High 100,000 25, ,000 25,000 Consult Factory 35,000 Consult Factory 35,000 * Coils Available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz SEISMIC QUALIFIED U.B.C and C.B.C Consult Factory Approx. Weight Lbs. (Kg) 315 (143) 420 (190) A B C (1062) (1393) (768) (1099) (541) (871) NOTES: 1. All enclosures finished in FirePump red. 2. Cable Entrance bottom only. 3. Standard Enclosure type NEMA 2. MD K/C

16 Must Be Installed Per Applicable Code and Manufacturers Recommendations 3A13357H01 3A13357H01 START STOP LMR PLUS Electric Fire Pump Controllers Dimensions FDF70 Wye Delta (Star-Delta) Open - Additive (Foam) Pump Controller June 2011 Dimensions Standard Enclosure - Type NEMA 2, 3R, 4, 4X, 12 LMR PLUS [317] [721] [564] [254] [1270] [1219] [1524] 5.25 [133] 2.63 [67] Ø1.75 [Ø44] [305] 6.00 [152] [267] PIPING ENTRANCE 1/4" NPT - FEMALE 5.00 [127] PIPING ENTRANCE 1/2" NPT - FEMALE 6 Dimensions in inches and [millimeters]. 1 - START PUSHBUTTON 2 - STOP PUSHBUTTON 3 - MAIN POWER SWITCH 4 - MSH (EMERGENCY START HANDLE) 1.12 [28] 5 - MAIN LMR PLUS DISPLAY 6 - RECOMMENDED CABLE ACCESS (BOTTOM ONLY) [337] 4.24 [108] 2.09 [53] 1.14 [29] 3.32 [84] 8.42 [214] Motor Hp Line Voltage V V * V V * Coils Available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz Withstand Rating Standard Intermediate High 100, , , (81) V 25, ,000 Approx. Weight Lbs. (Kg) SEISMIC QUALIFIED U.B.C and C.B.C NOTES: 1. All enclosures finished in FirePump red. 2. Cable Entrance bottom only. 3. Standard Enclosure type NEMA 2. MD K/C

17 LMR PLUS Electric Fire Pump Controllers Field Connections FDF70 Wye Delta (Star-Delta) Open - Additive Pump Controller March 2010 Field Connections LMR PLUS Line Terminals (Incoming Cables) Line Terminals on Main Isolation Switch (Incoming Cables) LINE VOLTAGE * Max HP (1)#14-1/0 PER Ø (CU/AL) (1)#14-2/0 (CU/AL) (1)#4-4/0 PER Ø (CU) (1)#4-350MCM (CU/AL) * Coils available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz. Service Entrance GND. LUG Load Terminals (To Motor) Load Terminals (To Motor) LINE VOLTAGE Max HP (1)#14-#3 PER Ø (CU) (1)#14-1/0 PER Ø (CU/AL) * For Proper Cable Size Refer to National Electrical Code NFPA-70 External Inputs Alarm / Relay Outputs Typical Controller Connection REMOTE MANUAL START CUSTOMER INPUTS DELUGE VALVE (REMOVE JUMPER IF USED) REMOTE AUTO START (REMOVE JUMPER IF USED) LOW ROOM TEMPERATURE PROOF PRESSURE SWITCH (IF USED) INPUT #2 INPUT #3 INPUT #4 INPUT #5 INPUT #6 INPUT #7 INPUT #8 INPUT #9 PHASE FAILURE PHASE FAILURE PHASE REVERSAL PHASE REVERSAL ALARM CONTACTS OPTION RELAY #2 PUMP RUN PUMP RUN NOTE: 1. MOTOR CONNECTIONS VARY, PLEASE REFER TO SPECIFIC MOTOR CONNECTION DIAGRAM. 2. PLEASE OBSERVE PROPER PHASE ROTATION, A,B,C-L1,L2,L3 AS CONTROLLER IS PHASE SENSITIVE. 3. CABLE SIZE TO BE 125% OF FULL LOAD CURRENT. REFER TO WIRE SIZE TABLE IN NFPA 70. ES K/D

18 FDF Additive (Foam) Pump Controllers Features FDF120 Diesel Engine Additive (Foam) Pump Controllers May Product Description The DIESEL Plus Foam Pump Controllers from Eaton Corporation are designed to control and monitor 12 or 24 volt, diesel fire pump engines and are among the most technically advanced diesel engine controllers available. They are an enhanced version of the original microprocessor-based, FD100 Series of diesel engine controllers. Programming is straightforward due to the use of the core firmware and menu structure utilized in the LMR Plus Series of electric controllers. The controller can be ordered with the option to display and output current values and status, on command, from various software protocols. An embedded web page for retrieving diagnostics and history reports, can be accessed from the optional Ethernet communication port. An optional Rs485 serial port can be used for direct connection to a computer for data transfer. Product Features Communication Embedded Web Page The embedded web pages allow the user to view the current status of the controller as well as all amperage readings, set points, diagnostics and history. An external computer connected via the optional ethernet port is used to access the pages. The specific data required can be downloaded for reference purposes. Communication Types Canbus The controller can communicate with the diesel engine electronic control module (ECM) and log key engine data via the optional Canbus (SAE J1939) engine port. USB The USB port is used to download the controller message history, statistics, diagnostics, status and configuration data to a USB disk drive. The USB port can also be used to upload custom messages, additional languages, and update the microprocessor firmware. Ethernet An external computer can be communicate with the Diesel Plus controller via the optional ethernet port. An embedded web page will display the controller's current status, as well as display all current readings, set points and history. Modbus The Diesel Plus fire pump controllers have the option to communicate to systems using the Regular level of Modbus (includes both RTU and ASCII transmission modes). Communication settings are user configurable through the Diesel Plus configuration menu. Field Connections Inputs Standard Inputs Deluge Valve Low Suction Interlock On Pump Start Low Fuel Programmable Inputs (10) Programmable Inputs Up to 10 additional, programmable inputs can be programmed to indicate up to 13 different types of inputs. They can be programmed to energize the common alarm output, link to relays and optional LED's and latch until reset by the user. All optional inputs, outputs and LED's can be linked, as required. They can also be programmed with time delay functions. Outputs Standard Output Relays All standard output relays are 8 amp, DPDT. Future # 1 Future # 2 Low Fuel Auto Mode Common Alarm Optional Output Relays There is provision to add up to eight additional relay outputs, via four optional relay output boards which mount in a snap-on configuration. Each board contains a maximum of 2 additional relays. Engine Run Relay The Power I/O Board houses a 10 Amp engine run relay which is used for alarm purposes, or to power external louvers. Common Alarm Relay The FDF120 controller has a common alarm relay which energizes whenever there are any alarm conditions present. This relay is energized under normal conditions and has LED status indication. Alarm Relay Rating All alarm relays are rated 10 amps, 220Vac, 1/3HP resistive load only. Programmable Outputs Up to 10 additional, programmable outputs (two standard; eight via optional output boards) can be programmed to indicate up to 45 output conditions. They can be programmed for fail safe and latch until reset by the user. All optional inputs, outputs and LED's can be linked, as required. They can also be programmed with time delay functions. As well, six optional alarm LED's can be programmed for up to 28 alarm conditions. Power / Voltage Universal Voltage Supply The controller can be powered with supply voltages from 90Vac to 240Vac by connecting to the three input terminals L,N,G located on the bottom left of the engine board. Dual Output 12 or 24Vdc output is selectable via a DIP Switch located on the battery chargers. Note: Each controller is factory set for 12Vdc. If 24Vdc is required from the factory, it should be noted on the ordering information. Line Filter A line filter incorporated onto the engine board, is used to reduce/eliminate external incoming voltage transients. AC Power Disconnect A breaker located inside the controller on the Engine Board, is used to switch on and off AC power to the unit. It will illuminate when energized. DC Power Disconnect The engine board houses two on-board circuit breakers used to switch on or off DC power from the batteries. Each breaker has an LED mounted on the engine board that illuminates when the breaker is energized. BR K/H

19 Must Be Installed Per Applicable Code and Manufacturers Recommendations FDF Additive (Foam) Pump Controllers Features 1-1 FDF120 Diesel Engine Additive (Foam) Pump Controllers May 2011 Alarm and Status Indication Accessibility All alarm and status LED's as well as the LCD Display and programming buttons are accessible from the front of the controller. LCD Display The Controller Display Board contains a 4 Line by 40 Characters wide, backlit, LCD display which is capable of generating multiple languages. The display will show the current system pressure, time and date, charger output voltage and any custom messages, alarms or timer values. Alarm & Status LED's Status LED's The controller is supplied with ten (10) green status LED's for the following: ENGINE RUN REMOTE START DELUGE VALVE Six Programmable LED's - (numbered 1 through 6) Diagnostics Up to ten diagnostic points are recorded that can be used to help in troubleshooting issues with the controller. The diagnostics can be viewed on the main display, saved to a USB disk drive, or viewed on the embedded webpage. Message History Up to10k alarm/status messages can be stored in the controller memory. They can be viewed on the main display, saved to a USB disk drive, or viewed on the embedded webpage. DC Fail A visual indication and audible alarm is provided to indicate DC power loss due to one or both batteries being disconnected from the controller. This indication will also be provided if the controller is not operating due to an electronic board failure. Technical Specifications Supply Voltage: Vac Output Voltage: 12-24Vdc Hertz: 50/60 Hz Enclosure: Standard NEMA 2 Optional NEMA 3R, 4, 4X, 12 Temperature: 4 to +40 deg. C; 39 to +104 deg. F Alarm Relays: 24Vdc, DPDT 8amp Engine Run Relay: 24Vdc, DPDT 10amp Crank / Fuel Stop Relays: 24Vdc, SPDT Pressure Transducer: 600psi Immunity Compliance: Environment A Emission Compliance: Environment B Battery Chargers Mode: Switching Dual 10 Amp Communication to Power I/O Board Diagnostics Recording Lead Acid or NiCad Three Step Charge Internal Temperature Monitoring Universal Voltage Input Selectable Dual Voltage Output Alarm LED's The controller is supplied with fourteen (14) red alarm LED's for the following: BATTERY #1 FAILURE CHARGER # 1 FAILURE BATTERY #2 FAILURE CHARGER # 2 FAILURE LOW PRESSURE SYSTEM OVER PRESSURE LOW SUCTION PRESSURE LOW FUEL FAIL TO START HIGH ENGINE TEMP LOW OIL PRESSURE ENGINE OVER SPEED ECM SELECTOR IN ALT POSITION FUEL INJECTION MALFUNCTION Programmable Features Languages (English, French, Spanish Standard. Other languages are available. Consult factory.) Date and Time Pressure Start and Stop Points Low and High Pressure Alarms Stop Mode Low Suction Shutdown Pressure Recording Parameters Run Period Timer Weekly Test Timer Sequential Start Timer AC Failure Alarm AC Fail to Start Enclosures Ratings All FDF120 controllers come standard with NEMA 2 enclosures unless otherwise ordered. Available options include: NEMA 3R, 4, 4X, 12. Standards & Certification The FDF120 Diesel Engine Fire Pump Controllers meet or exceed the requirements of Underwriters Laboratories, Underwriters Laboratories Canada, Factory Mutual, the Canadian Standards Association, New York City building code, CE mark and U.B.C / C.B.C. Seismic requirements, and are built to NFPA 20 standards. Statistics Up to 27 of statistical points are recorded to provide a quick review of how the system has been operating. The statistics can be viewed on the main display, saved to a USB disk drive, or viewed on the embedded webpage. Reduced Size A streamlined internal design has allowed the overall size of the DIESEL Plus controllers to be reduced from previous models. See dimensional drawings in this document. SEISMIC QUALIFIED U.B.C and C.B.C BR K/H

20 Must Be Installed Per Applicable Code and Manufacturers Recommendations Diesel Engine Fire Pump Controllers Electrical Wiring Schematic FDF120 Diesel Plus - Additive (Foam) Pump Controller August 2011 Electrical Wiring Schematic NOTES: 1. DELUGE VALVE INPUT AND REMOTE AUTO START INPUT NORMALLY CLOSED. REMOVE JUMPER IF USED. 2. ALL RELAY CONTACTS ARE SHOWN IN NO POWER CONDITION. 3. ALARM CONTACTS RATED FOR 8A/250VAC. ENGINE RUN CONTACTS RATED 10A/250VAC. REMOTE START DELUGE VALVE (1) PROOF PRESSURE SWITCH LOW FUEL PUMP START INPUT #2 INPUT #5 INPUT #4 INPUT #3 INPUT #6 INPUT #7 INPUT #10 INPUT #9 INPUT #8 CUSTOMER INPUTS OPTION RELAY #1 ENGINE RUN ENGINE RUN OPTION RELAY #2 OPTION RELAY #3 FUTURE #2 FUTURE #2 LOW FUEL LOW FUEL ALARM CONTACTS OPTION RELAY #4 OPTION RELAY #5 OPTION RELAY #6 AUTO MODE OPTION RELAY #7 AUTO MODE OPTION RELAY # VAC POWER FUEL & WATER SOLENOID VALVE ENGINE RUN SW. OVERSPEED SW. OIL PRESSURE SW. ENGINE WATER TEMP. SW. BATTERY #1 INPUT(+) BATTERY #2 INPUT(+) BATTERY #1 CRANK BATTERY #2 CRANK ENGINE CONNECTIONS FUEL SOLENOID ECM IN ALTERNATE FUEL INJECTOR FAIL SEISMIC QUALIFIED U.B.C and C.B.C ES K/C

21 Must Be Installed Per Applicable Code and Manufacturers Recommendations Diesel Engine Fire Pump Controllers Dimensions FDF120 Diesel Plus - Additive (Foam) Pump Controller May 2011 Dimensions Standard Enclosure - Type NEMA [487] [333] [679] [381] 7.00 [178] 2.00 [51] [888] [838] [1346] [457] [268] 1 - DIESEL PLUS MEMBRANE 2 - LOCKABLE HANDLE 3 - HAND OFF AUTO SELECTOR SWITCH 4 - STOP BUTTON 5 - CRANK BUTTONS 6 - AUDIBLE ALARM 7 - DC FAIL LIGHT 8 - DISCHARGE 1/4" NPT - FEMALE 9 - SENSING LINE 1/2" NPT - FEMALE 3.57 [91] 5.31 [135] 1.23 [31] 8.24 [209] 2.37 [60] 5.75 [146] 1.37 [35] 1.14 [29] 8.48 [215] Dimensions in inches and [millimeters] [261] 3.32 [84] Approx. Weight Lbs. (Kg) 105 (48) NOTES: 1. All enclosures finished in FirePump red. 2. Cable Entrance bottom only. 3. Standard Enclosure type NEMA 2, Enclosure made from #14 Gauge (0.75) HR Steel. 5. Feet are removable. SEISMIC QUALIFIED U.B.C and C.B.C * NEMA 4, 4X enclosures are supplied: With 1/4 Turn latches instead of 3 point handle. MD K/B

22 Fire Pump Controllers Technical Data & Specifications Wire & Cable Conversion Tables LMR PLUS Diesel PLUS March 2010 Technical Data and Specifications - LMR Plus Electric Controllers Line Terminals on Main Isolation Switch (Incoming Cables) American Wire Gauge Diameter (AWG / MCM) (mm) (1)#14-1/0 PER Ø (CU/AL) ( mm) (1)#4-1/0 PER Ø (CU) ( mm) (1)#3-350MCM PER Ø (CU/AL) ( mm) (2)3/0-250MCM PER Ø (CU/AL) ( mm) (2) MCM PER Ø (CU/AL) ( mm) Service Entrance Ground Lug - Qty. & Cable American Wire Gauge Diameter (AWG / MCM) (mm) (1)#14-2/0 (CU/AL) ( mm) (1)#14-2/0 (CU/AL) ( mm) (1)#4-350MCM (CU/AL) ( mm) (2)#4-350MCM (CU/AL) ( mm) (2)#2-600MCM (CU/AL) ( mm) Load Terminals (To Motor) American Wire Gauge Diameter (AWG / MCM) (mm) (1)#14-#3 PER Ø (CU) ( mm) (1)#4-1/0 PER Ø (CU/AL) ( mm) (1)#6-250MCM PER Ø (CU/AL) ( mm) (2)1/0-250MCM PER Ø (CU/AL) ( mm) (2)2/0-500MCM PER Ø (CU/AL) ( mm) For Proper Cable Size Refer to National Electrical Code NFPA-70. Technical Data and Specifications - DIESEL Plus Diesel Engine Controllers Line Terminals (Incoming Cables) Recommended Wire Size Terminal Number Distance I/O Board Stranded # 14 (1.63 mm) Stranded # 14 (1.63 mm) Engine Board Stranded # 14 (1.63 mm) Battery Wire Stranded # 10 (2.59 mm) Stranded # 8 (3.26 mm) 11, 34-49, Option Board Terminals 1-5, 9, 10, 12, 301, 302, L, N, G 6, 8, 11 6, 8, 11 N. A. N. A. N. A. 0 feet to 25 feet (7.62m) 25 feet to 50 feet ( m) SA K

23 Diesel Engine Fire Pump Controllers Dimensions Fuel Level Switch - FD120 Diesel Plus Engine Controller December 2009 Fuel Level Switches Dimensions in Inches. 3A14119-G01: 16 inch unit 3A14119-G02: 45 inch unit MD K

24 Must Be Installed Per Applicable Code and Manufacturers Recommendations February 2009 Diesel Engine Fire Pump Controllers Dimensions Main Display - FDF120 Diesel Additive (Foam) Pump Controller May 2011 Main Display SILENCE ALARM ENGINE TEST ENGINE RUN REMOTE START DELUGE VALVE LOW PRESSURE FAIL TO START CHARGER # 1 FAILURE CHARGER # 2 FAILURE BATTERY # 1 FAILURE BATTERY # 2 FAILURE SPEED SWITCH FAULT ECM SELECTOR IN ALT POSITION FUEL INJECTION MALFUNCTION LOW FUEL LOW OIL PRESSURE ENGINE OVERSPEED HIGH ENGINE TEMPERATURE Diesel PLUS DATA PRINT LAMP TEST MENU RESET SAVE/EXIT ACK. 4A55737H01 NOTES: 1. Refer to the DIESEL Plus technical manual for details and setup information, as well as programming and custom labeling for the Programmable LED s # 1 through # 6. SEISMIC QUALIFIED U.B.C and C.B.C MD K/B

25 Must Be Installed Per Applicable Code and Manufacturers Recommendations Diesel Engine Fire Pump Controllers Electrical Wiring Schematic FDF120 Diesel Plus - Additive (Foam) Pump Controller May 2011 Electrical Wiring Schematic NOTES: 1. DELUGE VALVE INPUT AND REMOTE AUTO START INPUT NORMALLY CLOSED. REMOVE JUMPER IF USED. 2. ALL RELAY CONTACTS ARE SHOWN IN NO POWER CONDITION. 3. ALARM CONTACTS RATED FOR 8A/250VAC. ENGINE RUN CONTACTS RATED 10A/250VAC. REMOTE START DELUGE VALVE (1) REMOTE AUTO START(1) LOW FUEL PROOF PRESSURE SWITCH INPUT #5 INPUT #4 INPUT #3 INPUT #2 INPUT #6 INPUT #7 INPUT #10 INPUT #9 INPUT #8 CUSTOMER INPUTS ENGINE RUN ENGINE RUN OPTION RELAY #2 OPTION RELAY #3 FUTURE #2 FUTURE #2 LOW FUEL LOW FUEL ALARM CONTACTS OPTION RELAY #4 OPTION RELAY #5 OPTION RELAY #6 AUTO MODE OPTION RELAY #7 AUTO MODE OPTION RELAY # VAC POWER FUEL & WATER SOLENOID VALVE ENGINE RUN SW. OVERSPEED SW. OIL PRESSURE SW. ENGINE WATER TEMP. SW. BATTERY #1 INPUT(+) BATTERY #2 INPUT(+) BATTERY #1 CRANK BATTERY #2 CRANK BATTERIES (-) BATTERIES (-) ENGINE CONNECTIONS FUEL SOLENOID ECM IN ALTERNATE FUEL INJECTOR FAIL SEISMIC QUALIFIED U.B.C and C.B.C ES K/B

26 Must Be Installed Per Applicable Code and Manufacturers Recommendations Diesel Engine Fire Pump Controllers Field Connections FDF120 Diesel Plus - Additive (Foam) Pump Controller March 2010 Field Connections Engine Board Terminal Blocks Inputs VAC POWER FUEL & WATER SOLENOID VALVE ENGINE RUN SW. OVERSPEED SW. OIL PRESSURE SW. ENGINE WATER TEMP. SW. BATTERY #1 INPUT(+) BATTERY #2 INPUT(+) BATTERY #1 CRANK BATTERY #2 CRANK BATTERIES (-) BATTERIES (-) FUEL SOLENOID ECM IN ALTERNATE FUEL INJECTOR FAIL INPUT #10 INPUT #9 INPUT #8 INPUT #7 INPUT #6 INPUT #5 INPUT #4 INPUT #3 INPUT #2 PROOF PRESSURE SW. LOW FUEL AUTO START(1) DELUGE VALVE (1) REMOTE START Outputs ENGINE RUN LOW FUEL ENGINE RUN LOW FUEL AUTO MODE AUTO MODE FUTURE #2 FUTURE #2 Technical Data and Specifications Line Terminals (Incoming Cables) Recommended Wire Size Terminal Number Distance I/O Board Stranded # 14 (1.63 mm) Stranded # 14 (1.63 mm) Engine Board Stranded # 14 (1.63 mm) Battery Wire Stranded # 10 (2.59 mm) Stranded # 8 (3.26 mm) 11, 34-49, Option Board Terminals 1-5, 9, 10, 12, 301, 302, L, N, G 6, 8, 11 6, 8, 11 N. A. N. A. N. A. 0 feet to 25 feet (7.62m) 25 feet to 50 feet ( m) ES K SEISMIC QUALIFIED U.B.C and C.B.C

27 Fire Pump Controllers 1-1 Features FD20 Limited Service Controllers with LMR Plus Microprocessor Typical Specifications 1. Approvals A. The Fire Pump Controller shall meet the requirements of the latest edition of NFPA 20 and shall be listed by [Underwriters Laboratories (UL)] and approved by [Canadian Standards Association (CSA)] [New York Department of Buildings (NYSB)] and carry the CE marking for fire pump service. 2. Starting Type A. The controller shall be of the combined manual and automatic type designed for full voltage starting. 3. Ratings A. The Controller shall have a withstand rating of 25,000 symmetrical [208V] [240V] [380V] [400V] [415V] [480V] 600V] 230V single phase] B. The horsepower rating of the controller shall not exceed 30Hp for three (3) phase units or 15Hp on single phase units. 4. Construction A. The controller shall include an inverse time nonadjustable circuit breaker operated by an externally mounted handle. B. The circuit breaker shall be mechanically interlocked such that the enclosure door cannot be opened when the handle is in the on position except by a tool operated defeater mechanism. C. The controller manufacturer shall manufacture the contactor, circuit breaker, pushbuttons, and enclosures. Brandlabeled components will not be accepted. 5. Enclosure A. The controller shall be housed in a NEMA Type 2 (IEC IP11) drip-proof, powder baked finish, freestanding enclosure. B. Optional Enclosures: 1. NEMA 3R (IEC IP14) rain-tight enclosure. 2. NEMA 4 (IEC IP56) watertight enclosure. 3. NEMA 4X (IEC IP56) watertight 304 stainless steel enclosure. 4. NEMA 4X (IEC IP56) watertight 316 stainless steel enclosure. 5. NEMA 4X (IEC IP56) watertight corrosion resistant enclosure. 6. NEMA 12 (IEC IP52) dust-tight enclosure. 6. Microprocessor Control A. The controller shall come complete with a 4 line by 40 character LCD display mounted on a panel opening in the front door. The LCD display shall indicate the following: 1. Main screen displaying system pressure, three-phase voltage and amperage readings, system frequency, date, and time. 2. Set point review screen displaying the programmed pressure start and stop points, and weekly test time. 3. Controller statistics screen, including: a. Powered Time b. Motor Run Time c. Number of Calls to Start d. Number of Starts e. Last Motor Start Time f. Last Motor Run Time g. Last Low Pressure Start h. Minimum System Voltage i. Maximum System Voltage j. Minimum System Frequency k. Maximum System Frequency l. Minimum System Pressure m. Maximum System Pressure n. Last System Startup o. Last Phase Failure p. Last Phase Reversal q. Last Locked Rotor Trip r. Maximum Run Current s. Last Locked Rotor Current 4. Controller diagnostics screen, including: a. Date & Time b. Firmware Version c. Shop Order Number d. Customer Order Number e. Transformer Output Voltage f. Current Transformer Outputs g. Pressure Transducer Calibrated Settings h. Input Status i. Output Status 5. Display last messages screen that will display up to 10,000 alarms/messages stored in the controllers' memory. 6. Display up to ten (10) custom messages of up to 100 characters each, which will continually scroll across the fourth line of the display. 7. Remaining time left on active timers. B. The controller shall be supplied with ten (10) green status LED s for the following: 1. Power On 2. Pump Running 3. Local Start 4. Remote Start 5. Deluge Valve 6. Emergency Start 7. Interlock On 8. Low Pressure 9. Auto Shutdown Enabled 10. Programmable LED #1 C. The controller shall be supplied with ten (10) red alarm LED s to indicate the following: 1. Phase Reversal 2. Phase Failure 3. Fail to Start 4. Undervoltage 5. Overvoltage 6. Low Room Temperature 7. Locked Rotor Trip 8. Low Suction Pressure 9. Source 2 Disconnected 10. Programmable LED #2 D. The microprocessor logic board shall be equipped with: 1. A USB port for transference of message history, controller status, diagnostics, and statistics and the ability to update firmware. 2. An Ethernet port for direct connection to a computer for data transfer. 3. An RS485 Serial port for communication to various external software programs. E. The controller shall come complete with an embedded web page which allows viewing of the controllers' current status, data values, programmed set points, and history. March 2010 PS K/F

28 Fire Pump Controllers 1-2 Features FD20 Limited Service Controllers with LMR Plus Microprocessor F. A Fail-to-Start alarm shall occur if the motor controller sees less than 20% of the motor full load amps after an adjustable time delay of 1-90 seconds. G. A sequential start timer and weekly test timer shall be provided as standard. H. A restart time delay of two (2) seconds shall be provided to allow the residual voltage of the motor to decay prior to restarting the motor. In the event that the pump motor continues to run after a request to stop, then the controller must display a fail to stop message to indicate this condition. I. Overvoltage (5-20%) and undervoltage (5-30%) sensing and alarming shall be provided as standard. J. The controller shall be supplied with interlock and shutdown circuits as standard. A flashing green LED shall indicate an interlock on condition. K. Where shutdown of the pump(s) due to low suction pressure is required, it shall be accomplished without the addition of a separate panel or enclosure. The LCD display shall indicate low suction shutdown. Resetting of the condition shall be automatic or manual as selected by the user. L. Means shall be provided to test the operation of all LED s to ensure their functionality. 7. Programming Menu A. The programming menu shall have the ability to enable an entry password. B. The programming menu shall be limited to two (2) levels of password protection. C. The controller shall have three (3) languages as a standard, English, French, and Spanish, with the ability to add a fourth language. D. The programming menu shall be grouped into 8 main menu headings as follows: 1. Language 2. Regional Settings 3. Pressure Settings 4. Timer Values 5. Alarm Set points 6. Input/Output Menu 7. System Configuration (password protected) 8. Main Menu Password 8. Pressure Sensor A. A solid-state 4-20mA pressure sensor shall be provided. The pressure Start and Stop points shall be adjustable in increments of one (1) PSI. A low pressure pre-alarm, indicated with a flashing green LED, shall denote a potential pump starting condition and will remain lit once the pump has started to indicate the starting cause. 9. Custom Inputs/Outputs A. The controller shall come standard with nine (9) future inputs, two (2) future LED indicators, and one (1) future output, with the ability to add up to another 8 outputs via optional relay boards. B. The user shall be able to program the future inputs/outputs through the main programming menu. C. The inputs shall be selectable based on the following criteria: 1. User selected message or thirteen (13) predetermined messages. 2. Energize the common alarm relay when the input is received. 3. Link to a future relay and/or LED indicator. 4. Alarm latched until reset. 5. Normally open or closed input. 6. On-delay timer. D. The LED indicators shall be selectable based on the following criteria: 1. Indication based on a minimum of twelve (12) predetermined alarms or a custom input. E. The future relays shall be selectable based on the following criteria: 1. Output based on a minimum of twenty-seven (27) predetermined alarms, controller status or a custom input. 2. Latched until reset. 3. Energized under normal conditions. 4. On or off delay timer on the output. 10. Alarm Relays A. All relays shall be of the plug-in type. An LED on the relay panel shall indicate the energized state of the relay. All relay contacts shall be 8A, 277VAC/30VDC. Two (2) sets of Form-C contacts shall be provided for each of the following: 1. Phase Reversal 2. Phase Failure 3. Common Alarm 4. Future #1 5. Pump Run. B. The Common Alarm and Phase Failure relays shall be energized under normal conditions. 11. Manufacturer A. The controller shall be of the LMR Plus type as manufactured by Eaton Corporation. March 2010 PS K/F

29 Fire Pump Controllers 1-1 Features LMR Plus Electric Fire Pump Controllers Typical Specifications 1. Approvals A. The Fire Pump Controller shall meet the requirements of the latest edition of NFPA 20 and shall be listed by [Underwriters Laboratories (UL)]and approved by [Factory Mutual Research (FM)] [Canadian Standards Association (CSA)] [New York Department of Buildings (NYSB)] and carry the CE marking for fire pump service. 2. Starting Type A. The controller shall be of the combined manual and automatic type designed for [Full Voltage Starting] [Part Winding Starting] [Primary Resistor Starting] [Autotransformer Starting] [Wye-Delta (Star-Delta) Open Transition Starting] [Wye-Delta (Star-Delta) Closed Transition Starting] [Solid State Soft Start Starting] 3. Ratings A. The Controller shall have a withstand rating of 100,000 RMS symmetrical [208V] [240V] [380V] [400V] [415V] [480V] 600VAC]. 4. Construction A. The controller shall include a motor rated combination isolating switch and circuit breaker, mechanically interlocked and operated with a single externally mounted handle. B. The isolating switch shall be rated to disconnect the motor load. C. The isolating switch/circuit breaker combination shall be mechanically interlocked such that the enclosure door cannot be opened when the handle is in the on position except by a tool operated defeater mechanism. D. The controller manufacturer shall manufacture the contactor, isolating switch, circuit breaker, pushbuttons, and enclosures. Brand-labeled components will not be accepted. 5. Enclosure A. The controller shall be housed in a NEMA Type 2 (IEC IP11) drip-proof, powder baked finish, freestanding enclosure. B. Optional Enclosures: 1. NEMA 3R (IEC IP14) rain-tight enclosure. 2. NEMA 4 (IEC IP66) watertight enclosure. 3. NEMA 4X (IEC IP66) watertight 304 stainless steel enclosure. 4. NEMA 4X (IEC IP66) watertight 316 stainless steel enclosure. 5. NEMA 4X (IEC IP66) watertight corrosion resistant enclosure. 6. NEMA 12 (IEC IP52) dust-tight enclosure. 6. Microprocessor Control A. The controller shall come complete with a 4 line by 40 character LCD display mounted on a panel opening in the front door. The LCD display shall indicate the following: 1. Main screen displaying system pressure, threephase voltage and amperage readings, system frequency, date, and time. 2. Set point review screen displaying the programmed pressure start and stop points, and weekly test time. 3. Controller statistics screen, including: a. Powered Time b. Motor Run Time c. Number of Calls to Start d. Number of Starts e. Last Motor Start Time f. Last Motor Run Time g. Last Low Pressure Start h. Minimum System Voltage i. Maximum System Voltage j. Minimum System Frequency k. Maximum System Frequency l. Minimum System Pressure m. Maximum System Pressure n. Last System Startup o. Last Phase Failure p. Last Phase Reversal q. Last Locked Rotor Trip r. Maximum Run Current s. Last Locked Rotor Current 4. Controller diagnostics screen, including: a. Date & Time b. Firmware Version c. Shop Order Number d. Customer Order Number e. Transformer Output Voltage f. Current Transformer Outputs g. Pressure Transducer Calibrated Settings h. Input Status i. Output Status 5. Display last messages screen that will display up to 10,000 alarms/messages stored in the controllers' memory. 6. Display up to ten (10) custom messages of up to 100 characters each, which will continually scroll across the fourth line of the display. 7. Remaining time left on active timers. B. The controller shall be supplied with ten (10) green status LED s for the following: 1. Power On 2. Pump Running 3. Local Start 4. Remote Start 5. Deluge Valve 6. Emergency Start July 2011 PS K/E

30 Fire Pump Controllers 1-2 Features LMR Plus Electric Fire Pump Controllers 7. Interlock On 8. Low Pressure 9. Auto Shutdown Enabled 10. Programmable LED #1 C. The controller shall be supplied with ten (10) red alarm LED s to indicate the following: 1. Phase Reversal 2. Phase Failure 3. Fail to Start 4. Undervoltage 5. Overvoltage 6. Low Room Temperature 7. Locked Rotor Trip 8. Low Suction Pressure 9. Source 2 Disconnected 10. Programmable LED #2 D. The microprocessor logic board shall be available with: 1. A USB port for transference of message history, controller status, diagnostics, and statistics and the ability to update firmware. 2. An optional Ethernet port for direct connection to a computer for data transfer. 3. An optional RS485 Serial port for communication to various external software programs. E. The controller shall be available with an embedded web page to allow viewing of the controllers' current status, data values, programmed set points, and history. F. A Fail-to-Start alarm shall occur if the motor controller sees less than 20% of the motor full load amps after an adjustable time delay of 1-90 seconds. G. Locked rotor protection shall be provided. After a trip condition and restoration of power, the LCD display shall indicate LOCKED ROTOR TRIP. H. A sequential start timer and weekly test timer shall be provided as standard. I. A restart time delay of two (2) seconds shall be provided to allow the residual voltage of the motor to decay prior to re-starting the motor. In the event that the pump motor continues to run after a request to stop, then the controller must display a fail to stop message to indicate this condition. J. Overvoltage (5-20%) and undervoltage (5-30%) sensing and alarming shall be provided as standard. K. The controller shall be supplied with interlock and shutdown circuits as standard. A flashing green LED shall indicate an interlock on condition. L. Where shutdown of the pump(s) due to low suction pressure is required, it shall be accomplished without the addition of a separate panel or enclosure. The LCD display shall indicate low suction shutdown. Resetting of the condition shall be automatic or manual as selected by the user. M. Means shall be provided to test the operation of all LED s to ensure their functionality. 7. Programming Menu A. The programming menu shall have the ability to enable an entry password. B. The programming menu shall be limited to two (2) levels of password protection. C. The controller shall have three (3) languages as a standard, English, French, and Spanish, with the ability to add a fourth language. D. The programming menu shall be grouped into 6 main menu headings as follows: 1. Regional Settings 2. Pressure Settings 3. Timer Values 4. Alarm Set points 5. Input/Output Menu 6. System Configuration (password protected) 8. Pressure Sensor A. A solid-state 4-20mA pressure sensor shall be provided. The pressure Start and Stop points shall be adjustable in increments of one (1) PSI. A low pressure pre-alarm, indicated with a flashing green LED, shall denote a potential pump starting condition and will remain lit once the pump has started to indicate the starting cause. 9. Custom Inputs/Outputs A. The controller shall come standard with nine (9) future inputs, two (2) future LED indicators, and one (1) future output, with the ability to add up to another 8 outputs via optional relay boards. B. The user shall be able to program the future inputs/outputs through the main programming menu. C. The inputs shall be selectable based on the following criteria: 1. User selected message or thirteen (13) predetermined messages. 2. Energize the common alarm relay when the input is received. 3. Link to a future relay and/or LED indicator. 4. Alarm latched until reset. 5. Normally open or closed input. 6. On-delay timer. D. The LED indicators shall be selectable based on the following criteria: 1. Indication based on a minimum of twelve (12) predetermined alarms or a custom input. E. The future relays shall be selectable based on the following criteria: 1. Output based on a minimum of twenty-seven (27) predetermined alarms, controller status or a custom input. 2. Latched until reset. 3. Energized under normal conditions. 4. On or off delay timer on the output. July 2011 PS K/E

31 Fire Pump Controllers 1-3 Features LMR Plus Electric Fire Pump Controllers 10. Alarm Relays A. All relays shall be of the plug-in type. An LED on the relay panel shall indicate the energized state of the relay. All relay contacts shall be 8A, 277VAC/30VDC. Two (2) sets of Form-C contacts shall be provided for each of the following: 1. Phase Reversal 2. Phase Failure 3. Common Alarm 4. Future #1 5. Pump Run. B. The Common Alarm and Phase Failure relays shall be energized under normal conditions. 11. Audible Alarm Buzzer An audible alarm buzzer, capable of being heard while the motor is operating, shall operate if Fail to Start, Hardware Malfunction or any Common Alarm condition exists. 12. Manufacturer A. The controller shall be of the LMR Plus type as manufactured by Eaton Corporation. July 2011 PS K/E

32 Fire Pump Controllers 1-1 Features May 2011 Diesel Plus Fire Pump Controllers Typical Specifications 1. Approvals A. The Fire Pump Controller shall meet the requirements of the latest edition of NFPA 20 as well as meeting CE mark requirements. It shall be listed by [Underwriters Laboratories (UL)] [Underwriters Laboratories of Canada (ULC)] and approved by [Factory Mutual Research (FM)] [Canadian Standards Association (CSA)] [New York Department of Buildings (NYSB)] for fire pump service. B. The controller shall be [12 volt / 24 volt] negative ground, for use with Diesel Engine, Model manufactured by. 2. Construction A. All internal components shall be front mounted and wired for ease of inspection and maintenance. All relays shall be of the plug-in type, complete with visual indication to show that the relays are energized. The controller shall include an LCD display to indicate battery voltage and amperes as well as system pressure, in PSI or Bars. B. The controller shall have twin battery chargers meeting NFPA 20 requirements. The battery chargers shall have reverse polarity protection/ indication and be capable of recharging a completely discharged battery within 24 hours. The chargers shall auto detect the input voltage of either 120VAC or 220VAC and shall be able to be programmed for either 12VDC or 24VDC output. C. The controller shall come standard with a breaker disconnect on the AC line and for both battery connections. 3. Pressure Sensor A. A solid-state 4-20mA pressure sensor shall be provided. The pressure Start and Stop points shall be adjustable in increments of one (1) PSI. A low pressure pre-alarm, indicated with a flashing green LED, shall denote a potential pump starting condition and will remain lit once the pump has started to indicate the starting cause. 4. Output Relays A. Two (2) sets of alarm contacts (Form-C) rated at 8A, 220VAC/32VDC, shall be provided for remote indication of: 1. ENGINE RUN (10A) 2. LOW FUEL 3. AUTO MODE 4. B. Two (2) FUTURE relays, each containing two sets of alarm contacts (Form-C) shall be provided. Relays can be be factory set to indicate a specific alarm and shall be field programmable / adjustable to meet future site requirements: C. The Common Alarm relay shall be energized under normal conditions. 5. Enclosure A. The controller shall be housed in a NEMA Type 2 (IEC IP11) drip-proof, powder baked finish, freestanding enclosure. B. Optional Enclosures: 1. NEMA 3R (IEC IP14) rain-tight enclosure. 2. NEMA 4 (IEC IP66) watertight enclosure. 3. NEMA 4X (IEC IP66) watertight 304 stainless steel enclosure. 4. NEMA 4X (IEC IP66) watertight 316 stainless steel enclosure. 5. NEMA 4X (IEC IP66) watertight corrosion resistant enclosure. 6. NEMA 12 (IEC IP52) dust-tight enclosure. 6. Microprocessor Control A. The following parameters shall be programmable and included as standard: 1. START and STOP PSI points 2. High and Low Pressure Alarm Setpoints 3. STOP MODE: Manual or Auto 4. RUN PERIOD TIMER: 0-60 min 5. AC POWER FAILURE: Enable or Disable 6. SEQUENTIAL START TIMER: sec. 7. WEEKLY TEST TIMER 8. PRESSURE DEVIATION: 1-99 PSI 9. LANGUAGE: English/French/Spanish/Other B. The following visual and audible alarms shall be provided: FAIL TO START HIGH ENGINE TEMP. LOW OIL PRESSURE ENGINE RUN ENGINE OVERSPEED LOW FUEL BATTERY #1 FAILURE CHGR #1 FAILURE BATTERY #2 FAILURE CHGR #2 FAILURE REMOTE START DELUGE VALVE LOW PRESSURE SPEED SWITCH FAULT LOW SUCTION ECM SELECTOR IN ALT POSITION FUEL INJECTOR MALFUNCTION STARTER #1 FAILURE STARTER #2 FAILURE TRANSDUCER FAILURE DATA CABLE DISCONNECT DC FAIL C. The controller shall have a 4 line by 40 character LCD display mounted on a panel opening in the front door. The LCD display shall indicate the following: 1. Main screen displaying system pressure, Battery #1/#2 voltage and amperage, operation mode, shutdown mode, custom messages, alarms, timers, date, and time. 2. Set point review screen displaying the programmed pressure start and stop points, and weekly test time. 3. Controller statistics screen, including: a. Powered Time PS K/H

33 Fire Pump Controllers 1-2 Features May 2011 Diesel Plus Fire Pump Controllers b. Engine Run Time c. Number of Calls to Start d. Number of Starts e. Last Engine Motor Start Time f. Last Engine Motor Run Time g. Last Low Pressure Start h. Minimum Battery #1 Voltage i. Maximum Battery #1 Voltage j. Minimum Battery #2 Voltage k. Maximum Battery #2 Voltage l. Minimum System Pressure m. Maximum System Pressure n. Last System Startup o. Last Engine Test p. Last Low Oil Pressure q. Last High Engine Temp r. Last Overspeed s. Last Fail To Start t. Last Low Fuel u. Last Charger Failure v. Last Battery Failure w. Last ECM Alarm 4. Controller diagnostics screen, including: a. Date & Time b. Firmware Version c. Shop Order Number d. Customer Order Number e. Battery Voltage f. Internal Board Voltage g. Transformer Output Voltage h. Current Transformer Outputs i. Pressure Transducer Calibrated Settings j. Input Status k. Relay Status 5. Display last messages screen that will display at least the last 10,000 alarms / messages stored in the controllers' memory. 6. Display up to ten (10) custom messages of up to 100 characters each, which will continually scroll across the fourth line of the display. 7. Remaining time left on active timers. D. The controller shall be supplied with eleven (11) green status LED s for the following: 1. Engine Run 2. Remote Start 3. Low Pressure 4. Interlock On 5. Deluge Valve 6. Six Programmable LED s (numbered 1 through 6) E. The controller shall be supplied with thirteen (13) red alarm LED s to indicate the following: 1. BATTERY #1 FAILURE 2. BATTERY #2 FAILURE 3. CHARGER #1 FAILURE 4. CHARGER #2 FAILURE 5. SPEED SWITCH FAULT 6. ECM SELECTOR IN ALT POSITION 7. FUEL INJECTION MALFUNCTION 8. LOW SUCTION PRESSURE 9. FAIL TO START 10. HIGH ENGINE TEMP. 11. LOW OIL PRESSURE 12. ENGINE OVERSPEED 13. LOW FUEL F. The microprocessor logic board shall be available with: 1. A USB port for transference of message history, controller status, diagnostics, and statistics and the ability to update firmware. 2. An optional Ethernet port for direct connection to a computer for data transfer. 3. An optional RS485 Serial port for communication to various external software programs. 4. An optional RS232 Serial Port G. The controller shall come complete with an embedded web page which allows viewing of the controllers' current status, data values, programmed set points, and downloadable history. H. A Fail-to-Start alarm shall occur if the engine does not start after the crank cycle. I. A sequential start timer, weekly test timer and AC Failure Start timer shall be provided as standard. J. The controller shall be supplied with interlock and shutdown circuits as standard. A flashing green LED shall indicate an interlock on condition. K. Where shutdown of the pump(s) due to low suction pressure is required, it shall be accomplished without the addition of a separate panel or enclosure. The LCD display shall indicate low suction shutdown. Resetting of the condition shall be automatic or manual as selected by the user. L. Means shall be provided to test the operation of all LED s to ensure their functionality. 7. Programming Menu A. The programming menu shall have the ability to enable an entry password. B. The programming menu shall be limited to two (2) levels of password protection. C. The controller shall have three (3) languages as a standard, English, French, and Spanish, with the ability to add a fourth language. D. The programming menu shall be grouped into 5 main menu headings as follows: 1. Regional Settings 2. Pressure Settings 3. Timer Values 4. Input/Output Menu 5. System Configuration (password protected) 8. Custom Inputs/Outputs A. The controller shall come standard with ten (10) future inputs, six (6) future LED indicators, and PS K/H

34 Fire Pump Controllers 1-3 Features May 2011 Diesel Plus Fire Pump Controllers two (2) future outputs, with the ability to add up to another 8 outputs via optional relay boards. B. The user shall be able to program the future inputs/outputs and optional relays through the main programming menu. C. The inputs shall be selectable based on the following criteria: 1. User selected message or twenty four (24) predetermined messages. 2. Energize the common alarm relay when the input is received. 3. Link to a future relay and/or LED indicator. 4. Alarm latched until reset. 5. Normally open or closed input. 6. On-delay timer. 7. Energize the buzzer when the input is received. D. The LED indicators shall be selectable based on the following criteria: 1. Indication based on a minimum of fourteen (14) predetermined alarms or a custom input. E. The future relays shall be selectable based on the following criteria: 1. Output based on a minimum of forty (40) predetermined alarms, controller status or a custom input. 2. Latched until reset. 3. Energized under normal conditions. 4. On or off delay timer on the output. 9. Manufacturer A. The controller shall be microprocessor based as manufactured by Eaton Corporation. PS K/H