CORFLEX TYPE MC-HL POWER, CONTROL & INSTRUMENTATION CABLES

Transcription

1 CORFLEX TYPE MC-HL POWER, CONTROL & INSTRUMENTATION CABLES

2 CORFLEX TYPE MC-HL POWER, CONTROL & INSTRUMENTATION CABLES INDEX Corflex MC-HL Instrumentation - Pairs and Triads (0V*) CORFLEX Cables CORFLEX cables are designed for reliable performance in a variety of oil and gas downstream, industrial, commercial and utility applications which require an externally armored cable. Nexans CORFLEX MC-HL and MV-105 or MC-HL cables can be installed in hazardous locations designated Class I, II & III, Divisions 1 & as per NEC 1 (HL Rated). Power and Control Cables - Multi-conductor w/ Bare Ground(s) (0V*)... - Composite Power and Control Cables - Multi-conductor w/ Bare Ground (0V*) Power Cables -0V* and Conductors with Bare Ground(s) Medium Voltage Cables - 5kV - 1% Levels kV - 100% Level - kv - 100% & 1% Levels Pulling Instructions... 1 Continuous corrugated and welded, impervious aluminum sheath with no more than 0.% trace copper provides complete protection against liquid and gas ingress. El Dorado, Arkansas Flame Retardant All CORFLEX cables pass UL 16 and IEEE 8 vertical tray fire tests at 70,000 BTU/hr, IEC - category A fire test, IEEE 1 and CSA FT. CORFLEX rated less than 5 kv also passes ICEA T-9-5 fire test at 10,000 BTU/hr. Conductor ID... 1 *0V/1000V Marine Shipboard Cable Made in America Nexans AmerCable believes the information presented throughout this catalog to be reliable and current. All information is subject to change without notice. The information listed is approximate, and is presented only as a guide for product selection. We make no claims or warranties for the suitability of any product for any particular application.

3 CORFLEX MC-HL INSTRUMENTATION 0V PAIRS & TRIADS Rated 90 C Single or Multiple Individually Shielded Pairs or Triads, all Cable Shield Flame-retardant PVC, mils nominal thickness, nylon jacket, mil nominal thickness. 90 C temperature rating, per UL Standard 66. Shield Aluminum foil/polyester shield helically wrapped to provide 100% coverage and tinned copper drain wire that is two gauge sizes smaller than the circuit conductors. These shields are electrically isolated from each other. Continuous corrugated and welded, impervious aluminum sheath with no more than 0.% trace copper providing complete protection against liquid and gas ingress. Provides excellent mechanical protection, additional electrostatic shielding, and serves as an easy means for grounding equipment. Assembly Pairs/triads are cabled in concentric layers with interstices filled with suitable non-hygroscopic fillers, as required. A binder tape of synthetic material assembles the core in an essentially round configuration. Ratings & Approvals Conductor conforming to ASTM B all Cable Shield Aluminum foil/polyester shield helically wrapped to provide 100% coverage. Tinned copper drain wire that is the same size as the circuit conductors. Inner Polyvinyl chloride jacket, over cabled core as per UL69, 90 C temperature rating, with additional resistance to flame spread. A rip cord is laid longitudinally under the jacket to facilitate stripping. all black polyvinyl chloride jacket per UL 69, 90 C temperature rating; low acid gas emission; limited flame spread and excellent corrosion resistance. Conductor ID Pairs: black/white & number coded Triads: black/red/white & number coded 90 C Temperature Rating Meets UL 69 requirements for Type MC, Metal Clad cables Meets UL 5 for Hazardous Locations Designated Type MC and MC-HL as per NEC 1 Articles, 1 and 5 APPLICATION CORFLEX instrumentation cables are designed for use on Class 1 RemoteControl Signaling circuits or where a 0V cable is desired, as instrumentation, process control, or computer cable transmitting signals at levels above 100 mili-volts in circuits where maximum noise protection is required. Protection from interference among groups as well as external sources is provided by individual group shields as well as an overall cable shield. For use indoors or outdoors; wet or dry locations; in raceways; supported by a messenger wire; for direct burial; in Class I, Division, Class II, Division or Class III, Division hazardous locations. FEATURES UL listed as Type MC-HL, 0V (File E709) UL listed insulated conductors Flame retardant: UL 16 and IEEE 8 vertical tray fire tests at 70,000 BTU/hr, ICEA T-9-5 fire test at 10,000 BTU/hr, IEC - category A fire test, IEEE 1 and CSA FT Cables are marked -0 C and are suitable for handling and installation down to -10 C (based on -0 C impactand bend tests per UL 69) Temperature rating of 90 C dry and wet 1 C emergency rating and C short circuit rating Continuous, impervious aluminum armor corrugated for flexibility, prevents ingress of moisture, gases and liquids Aluminum armor resistance exceeds requirements of the NEC 1 Article.178 for equipment grounding conductor Minimal noise and signal interference Excellent mechanical and physical properties Sunlight resistant jacket Suitable for direct burial, use in cable tray and embedment in concrete Suitable for Class I, II and III, Divisions 1 & as per NEC 1 (HL Rated) BEND RADIUS Fixed position: 7 x cable overall diameter During pulling: 1 x cable overall diameter CORFLEX is a registered trademark of Nexans downstream@nexans.com

4 PAIRS WITH INDIVIDUAL AND OVERALL SHIELD 0V 18 AWG (7W) Nexans Design of Pairs PVC Nylon Core Inner 0 0 Inner Outer Outer Approx. Net Cable Weight (lb) PAIRS WITH INDIVIDUAL AND OVERALL SHIELD 0V 16 AWG (7W) Nexans Design of Pairs PVC Nylon Core Inner 0 0 Inner Outer Outer Approx. Net Cable Weight (lb) TRIADS WITH INDIVIDUAL AND OVERALL SHIELD 0V 16 AWG (7W) Nexans Design of Triads PVC Nylon Core Inner 0 Inner Outer Outer Approx. Net Cable Weight (lb) ELECTRICAL PROPERTIES PAIRS/TRIADS WITH INDIVIDUAL AND OVERALL CABLE SHIELD Capacitance Pairs Triads Conductor (AWG) Resistance C) Conductor Conductor (pf/ft) Conductor Shield (pf/ft) Conductor Conductor (pf/ft) Conductor Shield (pf/ft) Manufactured by Nexans AmerCable Fax:

5 CORFLEX MC-HL ARMORED POWER & CONTROL 0V MULTI-CONDUCTOR Rated 90 C Multi-Power Conductors with Bare Ground(s) Conductor conforming to ASTM B Assembly Conductors are cabled in concentric layers with grounding wire, interstices are filled with suitable non-hygroscopic fillers, as required. A binder tape of synthetic material assembles the core in an essentially round configuration. all black polyvinyl chloride jacket per UL 69, 90 C temperature rating; low acid gas emission; limited flame spread and excellent corrosion resistance. Conductor ID Multi-conductor 1 AWG to 10 AWG: Method #1-E per ICEA S-7-5 Ratings & Approvals Cross-linked polyethylene type XHHW- per UL. Grounding Conductor conforming to ASTM B Meets or exceeds requirements of NEC Table.1. Continuous corrugated and welded, impervious aluminum sheath with no more than 0.% trace copper providing complete protection against liquid and gas ingress. Provides excellent mechanical protection, additional electrostatic shielding, and serves as an easy means for grounding equipment. 90 C Temperature Rating Meets UL, XHHW- 0V conductors Meets UL 69 requirements for Type MC, Metal Clad cables Meets UL 5 for Hazardous Locations (HL) Designated Types MC and MC-HL as per NEC 1 Articles, 1 and 5 Meets CSA C. 1 for Aluminum Sheathed Cables Meets CSA C. 17 for Hazardous Locations CORFLEX is a registered trademark of Nexans APPLICATION CORFLEX Type MC cables with the impervious, continuous, corrugated aluminum sheath are recommended as an economical alternate to a wire in conduit system. They are authorized for use on services, feeders and branch circuits for power, lighting, control and signaling circuits in accordance with Articles and 75 of the NEC. Type MC cables may be installed indoors or outdoors, in wet or dry locations, as open runs of cable secured to supports spaced not more than six feet apart, in cable tray, as aerial cable on a messenger, in any approved raceway, direct burial, or encased in concrete. Type MC cables are also approved for use in Class I & II, Division, Class III, Divisions 1 and, and Class I, Zone hazardous locations per NEC articles 1,, and 5; in Zone, Class II Div, Class III Div 1 and Class III Div per CEC. FEATURES UL listed as Type MC-HL, 0V (File E709) UL listed insulated conductors Flame retardant: UL 16 and IEEE 8 vertical tray fire tests at 70,000 BTU/hr, ICEA T-9-5 fire test at 10,000 BTU/hr, IEC - category A fire test, IEEE 1 and CSA FT Cables are marked -0 C and are suitable for handling and installation down to -10 C (based on -0 C impact and bend tests per UL 69) Temperature rating of 90 C dry and wet 1 C emergency rating and C short circuit rating Continuous, impervious aluminum armor corrugated for flexibility, prevents ingress of moisture, gases and liquids Aluminum armor resistance exceeds requirements of the NEC 1 Article.178 for equipment grounding conductor provides good EMI shielding so that CORFLEX can be used in certain instrumentation applications when adequately grounded Excellent mechanical and physical properties Sunlight resistant jacket Suitable for direct burial, use in cable tray and embedment in concrete Suitable for Class I, II and III, Divisions 1 & as per NEC 1 (HL Rated) BEND RADIUS Fixed position: 7 x cable overall diameter During pulling: 1 x cable overall diameter downstream@nexans.com

6 POWER & CONTROL 0V Nexans Design of Cond. * Conductor AWG/ kcmil 1(7w) 1(7w) 1(7w) 1(7w) 1(7w) 1(7w) 1(7w) 1(7w) 1(7w) 1(7w) 1(7w) Ground Wire AWG 1(7w) x1 1(7w) 1(7w) 1(7w) 1(7w) 1(7w) 1(7w) 1(7w) 1(7w) 1(7w) Core Approx. Net Cable Weight (lb) Resistance C Ω Resistance 5 C Ω AC Resistance 90 C Hz Ω Inductive Reactance 90 C Ω@Hz Voltage Drop Volts/ Amps Ampacities (Note 1) C C * x16(7w) * x1(7) Notes: 1) Ampacities are in accordance with NEC 1 Table 10.(B)(16) for conductors in raceway or direct buried at C ambient temperature and 90 C conductor temperature. The overcurrent protection shall not exceed amperes for 1 AWG, amperes for 1 AWG, and amperes for 10 AWG copper conductors after any correction factors for ambient temperature and number of conductors have been applied (NEC 1 Article.(D)). For correction factors for different ambient temperatures and ampacities at different conductor temperatures, see NEC 1 Table 10.(B)(16). Ampacities for cables having more than three conductors have been derated per NEC 1 Article 10.(B)()(A). *Three conductor cables with grounds are also suitable for VFD applications. Manufactured by Nexans AmerCable Fax:

7 CORFLEX MC-HL ARMORED COMPOSITE POWER & CONTROL 0V MULTI-CONDUCTOR Rated 90 C 1 Bare Ground Grounding Conductor conforming to ASTM B Meets or exceeds requirements of NEC Table.1. Assembly Conductors are cabled in concentric layers with grounding wire, interstices are filled with suitable non-hygroscopic fillers, as required. A binder tape of synthetic material assembles the core in an essentially round configuration. Conductor ID Power Conductors 8 AWG and larger: Method # per ICEA S-7-5 Control Conductors 1, 1 & 10 AWG: Method #1-E per ICEA S-7-5 Ratings & Approvals Conductor conforming to ASTM B Cross-linked polyethylene type XHHW- per UL. Continuous corrugated and welded, impervious aluminum sheath with no more than 0.% trace copper providing complete protection against liquid and gas ingress. Provides excellent mechanical protection, additional electrostatic shielding, and serves as an easy means for grounding equipment. all black polyvinyl chloride jacket per UL 69, 90 C temperature rating; low acid gas emission; limited flame spread and excellent corrosion resistance. 90 C Temperature Rating Meets UL, XHHW- 0V conductors Meets UL 69 requirements for Type MC, Metal Clad cables Meets UL 5 for Hazardous Locations (HL) Designated Types MC and MC-HL as per NEC 1 Articles, 1 and 5 Meets CSA C. 1 for Aluminum Sheathed Cables Meets CSA C. 17 for Hazardous Locations APPLICATION CORFLEX Type MC cables with the impervious, continuous, corrugated aluminum sheath are recommended as an economical alternate to a wire in conduit system. They are authorized for use on services, feeders and branch circuits for power, lighting, control and signaling circuits in accordance with Articles and 75 of the NEC. Type MC cables may be installed indoors or outdoors, in wet or dry locations, as open runs of cable secured to supports spaced not more than six feet apart, in cable tray, as aerial cable on a messenger, in any approved raceway, direct burial, or encased in concrete. Type MC cables are also approved for use in Class I & II, Division, Class III, Divisions 1 and, and Class I, Zone hazardous locations per NEC articles 1,, and 5; in Zone, Class II Div, Class III Div 1 and Class III Div per CEC. FEATURES UL listed as Type MC-HL, 0V (File E709) UL listed insulated conductors Flame retardant: UL 16 and IEEE 8 vertical tray fire tests at 70,000 BTU/hr, ICEA T-9-5 fire test at 10,000 BTU/hr, IEC - category A fire test, IEEE 1 and CSA FT Cables are marked -0 C and are suitable for handling and installation down to -10 C (based on -0 C impact and bend tests per UL 69) Temperature rating of 90 C dry and wet 1 C emergency rating and C short circuit rating Continuous, impervious aluminum armor corrugated for flexibility, prevents ingress of moisture, gases and liquids Aluminum armor resistance exceeds requirements of the NEC 08 and NEC 11 Article.178 for equipment grounding conductor provides good EMI shielding so that CORFLEX can be used in certain instrumentation applications when adequately grounded Excellent mechanical and physical properties Sunlight resistant jacket Suitable for direct burial, use in cable tray and embedment in concrete Suitable for Class I, II and III, Divisions 1 & as per NEC 1 (HL Rated) BEND RADIUS Fixed position: 7 x cable overall diameter During pulling: 1 x cable overall diameter CORFLEX is a registered trademark of Nexans downstream@nexans.com

8 COMPOSITE POWER & CONTROL 0V Nexans Design Power Conductors x AWG/ kcmil 1997 x 66 x 666 x 661 x 6619 x 667 x Control Conductors x AWG/ kcmil x x x1(7w) x1(7w) x x1(7w) Ground Wire AWG Power Control Core Approx. Net Cable Weight (lbs/kft) C 5C AC 90C, Hz Inductive Reactance 90C, Hz Voltage Drop Volts/ Amps Ampacities (Note 1) C 90 C x x x x x x x x x1(7w) x1(7w) x x1(7w) x6(7w) x6(7w) x6(7w) x6(7w) x6(7w) x6(7w) x x x1(7w) x1(7w) x x1(7w) x(7w) x(7w) x(7w) x(7w) x(7w) x(7w) x x x1(7w) x1(7w) x x1(7w) x(7w) x(7w) x(7w) x(7w) x(7w) x(7w) x x x1(7w) x1(7w) x x1(7w) 6(7w) 6(7w) 6(7w) 6(7w) 6(7w) 6(7w) Notes: 1) Ampacities are based on NEC 1 Table 10.(B)(16) for not more than three current-carrying conductors (where the th conductor is the neutral of a -phase, wire system) in raceway, cable, or earth (direct buried), based on an ambient temperature of C (86 F). Refer to Table 10.(B)()(A) for the ampacity correction factors where the ambient temperature is other than C (86 F). Manufactured by Nexans AmerCable Fax:

9 CORFLEX MC-HL POWER CABLE 0V Rated 90 C and Power Conductors with Ground(s) Cross-linked polyethylene type XHHW- per UL. Grounding Conductor(s) conforming to ASTM B Meets or exceeds requirements of NEC Table.1. Continuous corrugated and welded, impervious aluminum sheath with no more than 0.% trace copper providing complete protection against liquid and gas ingress. Provides excellent mechanical protection, additional electrostatic shielding, and serves as an easy means for grounding equipment. Ratings & Approvals Conductors conforming to ASTM B Assembly Conductors are cabled in concentric layers with grounding wire, interstices are filled with suitable non-hygroscopic fillers, as required. A binder tape of synthetic material assembles the core in an essentially round configuration. all black polyvinyl chloride jacket per UL 69, 90 C temperature rating; low acid gas emission; limited flame spread and excellent corrosion resistance. Conductor ID s 1 AWG to AWG: Method #1-E per ICEA S-7-5 s 1 AWG to 0 kcmil: Method # per ICEA S C Temperature Rating Meets UL, XHHW- 0V conductors Meets UL 69 requirements for Type MC, Metal Clad cables Meets UL 5 for Hazardous Locations (HL) Designated Types MC and MC-HL as per NEC 1 Articles, 1 and 5 Meets CSA C. 1 for Aluminum Sheathed Cables Meets CSA C. 17 for Hazardous Locations Application CORFLEX Type MC cables with the impervious, continuous, corrugated aluminum sheath are recommended as an economical alternate to a wire in conduit system. They are authorized for use on services, feeders and branch circuits for power, lighting, control and signaling circuits in accordance with Articles and 75 of the NEC. Type MC cables may be installed indoors or outdoors, in wet or dry locations, as open runs of cable secured to supports spaced not more than six feet apart, in cable tray, as aerial cable on a messenger, in any approved raceway, direct burial, or encased in concrete. Type MC cables are also approved for use in Class I & II, Division, Class III, Divisions 1 and, and Class I, Zone hazardous locations per NEC articles 1,, and 5; in Zone, Class II Div, Class III Div 1 and Class III Div per CEC. Features UL listed as Type MC-HL, 0V (File E709) UL listed insulated conductors Flame retardant: UL 16 and IEEE 8 vertical tray fire tests at 70,000 BTU/hr, ICEA T-9-5 fire test at 10,000 BTU/hr, IEC - category A fire test, IEEE 1 and CSA FT Cables are marked -0 C and are suitable for handling and installation down to -10 C (based on -0 C impact and bend tests per UL 69) Temperature rating of 90 C dry and wet 1 C emergency rating and C short circuit rating Continuous, impervious aluminum armor corrugated for flexibility, prevents ingress of moisture, gases and liquids Aluminum armor resistance exceeds requirements of the NEC 1 Article.178 for equipment grounding conductor Excellent mechanical and physical properties Sunlight resistant jacket Suitable for direct burial, use in cable tray and embedment in concrete Three conductor cables have three symmetrical grounding conductors suitable for PWM/VFD and other modern AC drive/motor applications Suitable for Class I, II and III, Divisions 1 & as per NEC 1 (HL Rated) CORFLEX is a registered trademark of Nexans Bend Radius Fixed position: 7X cable overall diameter During pulling: 1X cable overall diameter downstream@nexans.com

10 POWER CABLE 0V Cond. Nexans Design AWG/ kcmil (7w) (7w) (7w) 177 6(7w) 6701 (7w) (7w) 6701 (7w) 1779 (7w) 670 1(19w) (19w) 670 1/0(19w) /0(19w) /0(19w) 178 /0(19w) /0(19w) 661 /0(19w) 6701 /0(19w) /0(19w) (7w) (7w) 6701 (7w) (7w) (7w) (7w) of Cond Ground Wire AWG x1 1x1(7w) x16(7w) 1x x1(7w) 1x x1(7w) 1x x 1x x 1x x 1x6(7w) x 1x6(7w) x 1x6(7w) x 1x6(7w) x 1x(7w) x 1x(7w) x 1x(7w) x6(7w) 1x(7w) x6(7w) 1x(7w) Core Approx. Net Cable Weight (lbs/kft) C C AC 90C, Hz Inductive Reactance 90C, Hz Voltage Drop Volts/ Amps Ampacities (Note 1) Notes: 1) Ampacities are based on NEC 1 Table 10.(B)(16) for not more than three current-carrying conductors (where the th conductor is the neutral of a -phase, wire system) in raceway, cable, or earth (direct buried), based on an ambient temperature of C (86 F). Refer to Table 10.(B)()(A) for the ampacity correction factors where the ambient temperature is other than C (86 F). ) Three conductor cables with ground wires are also suitable for VFD applications. C C Manufactured by Nexans AmerCable Fax:

11 CORFLEX MV-105 OR MC-HL MEDIUM VOLTAGE 5KV 1% INSULATION LEVEL 8KV 100% INSULATION LEVEL Rated 105 C Conductors with Bare Grounds Conductor conforming to ASTM B and Class B Compact stranded in accordance with ASTM B96. Grounding Conductors conforming to ASTM B Shield Nonmetallic Extruded semiconducting insulation shield meets or exceeds electrical and physical requirements of UL 107. Continuous corrugated and welded, impervious aluminum sheath with no more than 0.% trace copper providing complete protection against liquid and gas ingress. Provides excellent mechanical protection, additional electrostatic shielding, and serves as an easy means for grounding equipment. Ratings & Approvals Conductor Shield Extruded semiconducting conductor shield meets or exceeds electrical and physical requirements of UL 107. EPR meets or exceeds electrical and physical requirements of UL 107. Metallic Shield Bare copper tape shield helically wrapped to provide 100% coverage. Binder Tape Synthetic material assembles the core in an essentially round configuration. all yellow polyvinyl chloride jacket per UL 107, 90 C temperature rating; low acid gas emission; limited flame spread and excellent corrosion resistance. 105 C Temperature Rating Meets UL 107 requirements for medium voltage power cables Meets UL 69 requirements for Type MC, Metal Clad cables Meets UL 5 for Hazardous Locations (MC-HL) Designated Type MC as per NEC 1, 08 and NEC 1 (HL Rated) meets electrical and physical requirements of ICEA S-9-69/NEMA WC 7 and UL 107 Meets AEIC CS 8 - Specification for Extruded Dielectric Shielded Power Cables Rated 5 Through 6 kv APPLICATION CORFLEX MV-105 power cables are recommended as an economical alternate to a wire in conduit system. They are designed specifically for use as feeders or branch circuits in industrial and utility power distribution systems. These cables may be installed in both exposed and concealed work, wet and dry locations, directly buried in the earth, or embedded in concrete. They may be installed on metal racks, troughs, in cable trays or secured to supports not greater than 6 feet apart. CORFLEX Type MC-HL cables are also approved for Classes I, II, and III, Division 1 and and Class I, Zones 1 and hazardous locations NEC Articles 1,, and 5 FEATURES UL listed as Type MV-105 5kV and 8kV (File E66901) Flame retardant: UL 16 and IEEE 8 vertical tray fire tests at 70,000 BTU/hr, IEC - category A fire test, IEEE 1 and CSA FT Cables are marked -0 C and are suitable for handling and installation down to -10 C (based on -0 C impact and bend tests per UL 69) Continuous, impervious aluminum armor corrugated for flexibility, prevents ingress of moisture, gases and liquids Aluminum armor resistance exceeds requirements of the NEC 1 Article.178 for equipment grounding conductor. Excellent mechanical and physical properties Minimal noise and signal interference Sunlight resistant jacket Suitable for direct burial, use in cable tray and embedment in concrete Suitable for Class I, II and III, Divisions 1 & as per NEC 1 (HL Rated) Three symmetrical grounding conductors for PWM/VFD and other modern AC drive/motor applications Phase identification: Color coded (black, red, blue) polyester ribbon laid longitudinally under the copper shield tape Cables may also be provided with sealant for stranded conductors, waterblocking components for the metallic shield, or high performance conductor shield to further enhance their inherent superior quality BEND RADIUS Fixed position: 7 x cable overall diameter During pulling: 1 x cable overall diameter downstream@nexans.com

12 5KV 1% INSULATION LEVEL EPR INSULATION: 90 MILS Cond. Nexans Part AWG/ kcmil 87 6(7w) 88 (7w) 89 (7w) 80 1(18w) 81 1/0(18w) 8 /0(18w) 8 /0(18w) 8 (6w) (6w) 86 0(6w) 87 7(58w) (58w) Cond. Nexans Part AWG/ kcmil (7w) 6617 (7w) 607 (7w) 668 1(18w) /0(18w) /0(18w) /0(18w) 669 (6w) 60 (6w) (6w) 69 7(58w) (58w) Ground Wire AWG x 10 x 10 x 10 x 8 x 8 x 8 x 6 x 6 x 6 x x x Ground Wire AWG x 10 x 10 x 10 x 8 x 8 x 8 x 6 x 6 x 6 x x x KV 100% INSULATION LEVEL EPR INSULATION: 1 MILS Core Notes: 1) Ampacities in air are based on NEC 1 Table 10.(C)(71), Volts Ampacity column, for insulated three conductor copper cable isolated in air, maximum conductor temperature of 105 C, ambient air temperature of 0 C. ) Ampacities in cable tray are based on NEC 1 Table 10.(C)(), Volts Ampacity column, for insulated three conductor copper cable in isolated conduit in air, maximum conductor temperature of 105 C, ambient air temperature of 0 C. ) Ampacities for direct burial are based on NEC 1 Table 10.(C)(8), Volts Ampacity column, for insulated three conductor copper cable, directly buried, maximum conductor temperature of 105 C, ambient earth temperature of C, 100 percent load factor, earth thermal resistivity of 90 C cm / W. * Three conductor cables with ground wires are also suitable for VFD applications. Core Approx. Net Cable Weight (lbs/kft) Approx. Net Cable Weight (lbs/kft) In Air Note Ampacities Cable Tray Note Direct Burial Note CORFLEX is a registered trademark of Nexans C C AC 90C, Hz Inductive Reactance 90C, Hz Voltage Drop Volts/ Amps Notes: 1) Ampacities in air are based on NEC 1 Table 10.(C)(71), 01-5,000 Volts Ampacity column, for insulated three conductor copper cable isolated in air, maximum conductor temperature of 105 C, ambient air temperature of 0 C. ) Ampacities in cable tray are based on NEC 1 Table 10.(C)(), 01-5,000 Volts Ampacity column, for insulated three conductor copper cable in isolated conduit in air, maximum conductor temperature of 105 C, ambient air temperature of 0 C. ) Ampacities for direct burial are based on NEC 1 Table 10.(C)(8), 01-5,000 Volts Ampacity column, for insulated three conductor copper cable, directly buried, maximum conductor temperature of 105 C, ambient earth temperature of C, 100 percent load factor, earth thermal resistivity of 90 C cm / W. * Three conductor cables with ground wires are also suitable for VFD applications. In Air Note Ampacities Cable Tray Note Direct Burial Note C C AC 90C, Hz Inductive Reactance 90C, Hz Voltage Drop Volts/ Amps Manufactured by Nexans AmerCable Fax:

13 CORFLEX MV-105 OR MC-HL MEDIUM VOLTAGE KV 100% INSULATION LEVEL & 1% INSULATION LEVEL Rated 105 C Conductors with 1 Bare Ground Conductor conforming to ASTM B and Class B Compact stranded in accordance with ASTM B96. Grounding Conductor conforming to ASTM B Shield Nonmetallic Extruded semiconducting insulation shield meets or exceeds electrical and physical requirements of UL 107. Continuous corrugated and welded, impervious aluminum sheath with no more than 0.% trace copper providing complete protection against liquid and gas ingress. Provides excellent mechanical protection, additional electrostatic shielding, and serves as an easy means for grounding equipment. Ratings & Approvals Conductor Shield Extruded semiconducting conductor shield meets or exceeds electrical and physical requirements of UL 107. EPR meets or exceeds electrical and physical requirements of UL 107. Metallic Shield Bare copper tape shield helically wrapped to provide 100% coverage. Binder Tape Synthetic material assembles the core in an essentially round configuration. all red polyvinyl chloride jacket per UL 107, 90 C temperature rating; low acid gas emission; limited flame spread and excellent corrosion resistance. 105 C Temperature Rating Meets UL 107 requirements for medium voltage power cables Meets UL 69 requirements for Type MC, Metal Clad cables Meets UL 5 for Hazardous Locations (MC-HL) meets electrical and physical requirements of ICEA S-9-69/NEMA WC 7 and UL 107 Meets AEIC CS 8 Specification for Extruded Dielectric Shielded Power Cables Rated 5 Through 6 kv APPLICATION CORFLEX MV-105 power cables are recommended as an economical alternate to a wire in conduit system. They are designed specifically for use as feeders or branch circuits in industrial and utility power distribution systems. These cables may be installed in both exposed and concealed work, wet and dry locations, directly buried in the earth, or embedded in concrete. They may be installed on metal racks, troughs, in cable trays or secured to supports not greater than 6 feet apart. CORFLEX Type MC-HL cables are also approved for Classes I, II, and III, Division 1 and and Class I, Zones 1 and hazardous locations - NEC Articles 1,, and 5. FEATURES UL listed as Type MV-105 kv (File E66901) Flame retardant: UL 16 and IEEE 8 vertical tray fire tests at 70,000 BTU/hr, IEC - category A fire test, IEEE 1 and CSA FT Cables are marked -0 C and are suitable for handling and installation down to -10 C (based on -0 C impact and bend tests per UL 69) Continuous, impervious aluminum armor corrugated for flexibility, prevents ingress of moisture, gases and liquids Aluminum armor resistance exceeds requirements of the NEC 1 Article.178 for equipment grounding conductor Excellent mechanical and physical properties Minimal noise and signal interference Sunlight resistant jacket Suitable for direct burial, use in cable tray and embedment in concrete Suitable for Class I, II and III, Divisions 1 & as per NEC 1 (HL Rated) Cables may also be provided with sealant for stranded conductors, waterblocking components for the metallic shield, or high performance conductor shield to further enhance their inherent superior quality BEND RADIUS Fixed position: 7 x cable overall diameter During pulling: 1 x cable overall diameter downstream@nexans.com

14 KV 100% INSULATION LEVEL Nexans Design Cond. AWG/ kcmil (7w) 1(18w) 1/0(18w) /0(18w) /0(18w) (6w) (6w) 0(6w) 7(58w) Ground Wire AWG 6 1 1/ Core Approx. Net Cable Weight (lbs/kft) In Air Note Ampacities Cable Tray Note Direct Burial Note C C AC 90C, Hz Inductive Reactance 90C, Hz Voltage Drop Volts/ Amps Notes: 1) Ampacities in air are based on NEC 1 Table 10.(C)(71), 01-5,000 Volts Ampacity column, for insulated three conductor copper cable isolated in air, maximum conductor temperature of 105 C, ambient air temperature of 0 C. ) Ampacities in cable tray are based on NEC 1 Table 10.(C)(), 01-5,000 Volts Ampacity column, for insulated three conductor copper cable in isolated conduit in air, maximum conductor temperature of 105 C, ambient air temperature of 0 C. ) Ampacities for direct burial applications are based on NEC 1 Table 10.(C)(8), 01-5,000 Volts Ampacity column, for insulated three conductor copper cable, directly buried, maximum conductor temperature of 105 C, ambient earth temperature of C, 100 percent load factor, earth thermal resistivity of 90 C cm / W. KV 1% INSULATION LEVEL Nexans Design Cond. AWG/ kcmil (7w) 1(18w) 1/0(18w) /0(18w) /0(18w) (6w) (6w) 0(6w) Ground Wire AWG Core Approx. Net Cable Weight (lbs/kft) In Air Note Ampacities Cable Tray Note Direct Burial Note C C AC 90C, Hz Inductive Reactance 90C, Hz Voltage Drop Volts/ Amps Notes: 1) Ampacities in air are based on NEC 1 Table 10.(C)(71), 01-5,000 Volts Ampacity column, for insulated three conductor copper cable isolated in air, maximum conductor temperature of 105 C, ambient air temperature of 0 C. ) Ampacities in cable tray are based on NEC 1 Table 10.(C)(), 01-5,000 Volts Ampacity column, for insulated three conductor copper cable in isolated conduit in air, maximum conductor temperature of 105 C, ambient air temperature of 0 C. ) Ampacities for direct burial applications are based on NEC 1 Table 10.(C)(8), 01-5,000 Volts Ampacity column, for insulated three conductor copper cable, directly buried, maximum conductor temperature of 105 C, ambient earth temperature of C, 100 percent load factor, earth thermal resistivity of 90 C cm / W. CORFLEX is a registered trademark of Nexans Manufactured by Nexans AmerCable Fax:

15 CORFLEX PULLING INSTRUCTIONS Certain installations require the pulling of CORFLEX into ducts or trays. These installations require careful planning and execution. The following provides information on how to calculate tensions developed during pulling and what precautions to take to prevent damage to the cable. Pulling Tension The maximum tension applied to a cable is limited to prevent damage or distortion of cable components which could reduce the life or reliability of the cable. The method of pulling is significant in that different methods will result in different stresses on critical cable components for the same overall tension. Nexans AmerCable recommends that CORFLEX MC-HL Instrumentation 0V cables are pulled by means of the aluminum sheath and jacket with a grip applied over the jacketed core, sheath and overall jacket. All other CORFLEX cable types described in this catalog should be pulled by means of the conductors, aided with a grip over the outer aluminum sheath. The conductors and the sheath must be pulled together. Maximum allowable pulling tensions for CORFLEX cables should never exceed the values shown in pulling tension table. Calculating Pulling Tensions The tension developed in any Straight Section of duct is calculated as: T = L x W x f lbf where L = section length (feet) W = cable weight per unit length (lb/foot) f = coefficient of dynamic friction The tension developed in any Bend is calculated as: T = T1 x e fa lbf where T1 = tension at bend entrance (lbf) e = base of natural logarithms (.7188) f = coefficient of dynamic friction a = angle of bend (radians) or e fa is given in the following table for common conditions: Bend Angle f=0. f=0. f=0.5 f= Coefficients of dynamic friction with lubricant are given in the following table for common duct and cable jacket materials. These coefficients can be used for calculation of tensions. Coefficient Duct Type Cable of Friction PVC PVC 0. PE PVC 0. Fiber PVC 0.0 Asbestos Cement PVC 0.70 Considerations must be given to Side Wall Bearing Pressure (SWBP) when pulling CORFLEX through a bend. The SWBP is calculated as follows: SWBP = Pulling Tension Cable at Bend Exit (lbf) Radius of Bend (feet) For CORFLEX, Nexans AmerCable recommends a maximum SWBP of 0 pounds force/foot. During installation of the CORFLEX cable, it is recommended that the bend radii be as noted in the cable descriptions. Pulling in Duct It is extremely important for the success of any pull in duct to use approved lubricants. Lubricants must be compatible with the cable jacket and duct material. Lubricating the pulling rope will decrease the tension on the pulling equipment and more importantly will reduce the risk of damage to the inside of the duct which in turn can damage the cable. When designing the duct layout, it is suggested that the bends be concentrated near the end from which the cable is to be pulled. This practice will result in lower tensions. In some cases, the tensions resulting from alternative directions should be calculated. Pulling in Trays & Trenches For the installation of CORFLEX in trays, rollers are normally used. Using well lubricated rollers and long radius sheaves at bends will result in a lower coefficient of friction when compared to duct. A coefficient of friction of 0. can be used when calculating pulling tension using rollers. For long pulls with bends it may be necessary to install assist pullers before the bends to reduce the tension on the cable entering a bend and reducing the risk of damage from excessive SWBP. The recommendations given above are intended to cover a wide variety of pulling conditions. It is possible, under ideal conditions, and with experienced supervision, to exceed these limits. For further guidance, see IEEE Paper 8 T & D -, or contact Nexans AmerCable downstream@nexans.com

16 CORFLEX CONDUCTOR ID Method #1-E per ICEA S-7-5 Conductor Stripe Conductor Stripe 1st BLACK 19th ORANGE Blue nd RED th YELLOW Blue rd BLUE 1st BROWN Blue th ORANGE nd BLACK Orange 5th YELLOW rd RED Orange 6th BROWN th BLUE Orange 7th RED Black 5th YELLOW Orange 8th BLUE Black 6th BROWN Orange 9th ORANGE Black 7th BLACK Yellow 10th YELLOW Black 8th RED Yellow 11th BROWN Black 9th BLUE Yellow 1th BLACK Red th ORANGE Yellow 1th BLUE Red 1st BROWN Yellow 1th ORANGE Red nd BLACK Brown th YELLOW Red rd RED Brown 16th BROWN Red th BLUE Brown 17th BLACK Blue 5th ORANGE Brown 18th RED Blue 6th YELLOW Brown Method of ICEA S-7-5 Conductor Printing Details Conductor Printing Details 1st 1-ONE-1 5th 5-FIVE-5 nd -TWO- 6th 6-SIX-6 rd -THREE- 7th 7-SEVEN-7 th -FOUR- 8th 8-EIGHT-8 CORFLEX is a registered trademark of Nexans Manufactured by Nexans AmerCable Fax:

17 Nexans AmerCable is the leading global manufacturer of jacketed power, control and instrumentation cables for harsh industrial environments. Nexans AmerCable is an ISO 9001 certified cable manufacturer that combines leadingedge technology, proven manufacturing techniques and high quality service to deliver the finest cable products available. Our professional field engineering and customer support teams work directly with customers or in partnership with a network of independent distributors to deliver productivity enhancing cable solutions for downstream facilities. WHAT CAN YOU EXPECT FROM NEXANS AMERCABLE? High-Quality Cable with an Emphasis on Safety On-Time Delivery Professional Sales, Support and Service Strategic Inventory Locations Short Lead Times NEXANS AMERCABLE S DOWNSTREAM CABLE PRODUCTS Industrial VFD Foil shielded, power cables engineered for use in variable frequency AC drive applications. Available in several constructions Industrial CIR Crush and Impact Resistant cables without external armoring Flame Retardant EP/CPE Power, Control & Instrumentation Cables Nexans Tray Cables Cables for wet or dry locations in cable trays, raceways, open air or direct burial Nexans Instrumentation Cables 0V & 0V Pairs and Triads Nexans AmerCable 106 West Little York Road - Building 1 - Suite Fax: downstream@nexans.com 18, AmerCable Incorporated 1_18 CLICK HERE TO FOLLOW US!