Prefunctional Checklist

Transcription

1 Prefunctional Checklist This Prefunctional Checklist should be completed as part of startup and initial checkout of the equipment in preparation for Functional Performance testing. PC: ITEM: Generator Assemblies ID: (Use one form for each Equipment) AREA SERVED: (Building and Room Number / Name) Form Filled Out By: Name & Company Date GC MC EC BC CC OR A/E CA GC = General Contractor; MC = Mechanical Contractor; EC = Electrical Contractor; BC = Balancing Contractor; CC = Controls Contractor; OR = Owner Representative; A/E = Architect/Engineer; CA = Commissioning Agent XX = No Initials Required 1. DOCUMENTATION VERIFICATION Check if OK. Enter note number if deficient. Item GC MC EC BC CC OR A/E CA Product information submitted Shop drawings submitted Manufacturer s installation instructions submitted Manufacturer s startup instructions submitted O & M Manuals submitted Factory test report submitted. Sequence of Operations submitted PC

2 2. MODEL VERIFICATION Manufacturer Model Serial No. Generator voltage rating Engine rating- HP Generator rating- KVA Temperature rating Altitude rating ATS voltage rating ATS current rating [Other] Fill in requested information. Installed Submitted Specified 3. INSTALLATION VERIFICATION This checklist does not take the place of the manufacturer s recommended checkout and startup procedures or report. Check if OK. Enter Outstanding Item Note number if deficient. Item GC MC EC BC CC OR A/E CA Correct Gen Set Gen Set installed per drawings and manufacturer s recommendations. Diesel engine suitable for No. 2 low sulphur diesel fuel oil. Over speed shutdown device installed properly. Engine fuel oil system components installed correctly. Fuel gauge installed properly. Fuel tank capacity: gallons. Fuel tank rupture basin installed correctly. Fuel tank rupture basin capacity: gallons. Fuel tank rupture basin capacity adequate (150% of fuel tank capacity. (1.5x = gallons). Fuel tank rupture basin presence of liquid device Fuel system piping properly installed and protected. Lubricating oil system components properly Lubricating oil system filters properly Engine Cooling system components properly Engine exhaust system properly PC

3 Item GC MC EC BC CC OR A/E CA Engine Air Induction system properly Air filters installed Cranking system installed Power circuit to water jacket heater system correctly Water jacket heater system Starting batteries correct voltage and capacity rating. Batteries installed and connected. Power circuit to charging system correctly Safety shutdown controls and alarms correctly Generator voltage and rating correct. Voltage Regulator Exciter installed Controls installed correctly Instrumentation and gauges installed correctly Remote annunciator installed Wiring to remote annunciator marked and terminated correctly. Generator and engine mounted on a fabricated steel skid base per the drawings. Vibration isolators installed properly Weather-protective insulated generator enclosure installed correctly. All required features provided in enclosure. Interior of gen set enclosure clean. All openings free of debris. Fire suppression equipment and alarms Automatic Transfer Switch (ATS) installed in correct location. Record settings for adjustments. Loss of Normal power to call for start up: Restoration of normal power to shutdown: Other settings: Correct voltage and current rating for ATS. Correct environmental rating for enclosure. Enclosure installed securely, level and plumb. Incoming and outgoing circuits of proper size and terminated correctly. PC

4 Item GC MC EC BC CC OR A/E CA Verify surge suppression devices installed correctly. Verify all ATS accessories provided and installed correctly. PC

5 4. OUTSTANDING ITEMS Note Outstanding items in table below. Use numbers referenced above. Note Description Resolved (Initial / Date) FIELD NOTES Fill in as appropriate. 6. SIGN OFF System / Equipment has been installed in accordance with the contract documents and is ready for Functional Testing. Contractor s Representative A /E Representative Commissioning Agent Owner s Representative Signature Date END OF CHECKLIST PC