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1 Operation Manual Ultraviolet Disinfection System fax

2 TABLE OF CONTENTS Section 1 GENERAL 1.1 Warnings and Cautions Theory of Operation System Components System Illustration Operation E4+ & F4+ Models Operation Pro20 & H+ Models Section 2 SPECIFICATIONS 2.1 Technical Specifications Section 3 INSTALLATION 3.1 Basic Installation Section 4 ROUTINE MAINTENANCE 4.1 Troubleshooting Routine Maintenance sales@specialtyh2o.com fax

3 Section 1.1 WARNINGS AND CAUTIONS WARNINGS Read this manual in its entirety before operating the Ultraviolet Disinfection System. Misuse, improper operation, and/or improper monitoring of this system could result in serious injury, death, or other serious reactions to the end users of the equipment. Routine maintenance of the system is required to protect the system from overpressurizing and over-temperature which could result in damage to the facility, injury to staff, or the end users of the equipment. CAUTIONS When used as a medical device, Federal law restricts this device to sale by or on the authority of a physician. Per CFR (b)(1). All local, state, and federal regulations regarding the installation and operation of this system must be observed sales@specialtyh2o.com fax 1

4 Section 1.2 THEORY OF OPERATION The Ultra-Violet Light System consists of a UV lamp housed inside a fused quartz sleeve which seals the lamp from direct water contact. The sleeve, in turn, is housed in a stainless steel treatment chamber. The UV rays pass through the quartz sleeve and into the surrounding water. This UV ray destroys most strains of bacteria. The low-pressure germicidal UV lamp produces a slightly shorter UV ray in concentrated form. 90% of the energy produced by this lamp has a wavelength of 254 nanometers, which is lethal to many waterborne microorganisms. Use of this component is based on customer preference. The light utilize a wall mounted power supply with indicator lights showing the light status. They are also equipped with an intensity meter, which monitors the intensity based on start-up of the unit with new bulbs and sleeves. 98% of all bacteria strains are destroyed at an intensity of less than 22,000 µw sec/cm2. Therefore the manufacturer rates bacteria destruction of 98-99% effectiveness sales@specialtyh2o.com fax 2

5 Section 1.3 SYSTEM COMPONENTS Power Supply: Powers and controls the UV lamp and other devices. Provides human interface, displaying information and allowing control inputs (such as muting the audible alarm). Intensity Sensor: Mounted through the stainless steel housing, it monitors UV output to ensure proper dose (UV exposure) is being provided. Connected to the power supply it also shows the functioning status. Unique test function allows verification of sensor operation fax 3

6 Section 1.4 SYSTEM ILLUSTRATION E+/F+ Shown Outlet Valve UV Light Temperature Gage Intensity Sensor Flush Valve Power Supply Inlet Valve Bypass Valve Illustration shows typical SWT assembly. UV light and controller may vary fax 4

7 Section 1.4 SYSTEM ILLUSTRATION Pro 20+ Shown Cooling Fan Outlet Intensity Sensor UV Light Power Supply Flow Meter Inlet fax 5

8 Section 1.5 OPERATION E4+ / F4+ MODELS A B C Feature Description Function Displays the following: A Status Screen B Pushbutton 1 C Pushbutton 2 Lamp life days Product information Product support UV level status Active alarms Scroll Mute 24 Hour Mute Cancel Lamp reset Select Close Reset hold 5 seconds sales@specialtyh2o.com fax 6

9 Section 1.5 STATUS SCREENS OPERATION E4+ / F4+ MODELS CONTROLLER START UP sales@specialtyh2o.com fax 7

10 Section 1.5 RESETTING LAMP LIFE TIMER OPERATION E4+ / F4+ MODELS sales@specialtyh2o.com fax 8

11 Section 1.5 ALARMS OPERATION E4+ / F4+ MODELS sales@specialtyh2o.com fax 9

12 Section 1.5 LIST OF ALARMS OPERATION E4+ / F4+ MODELS sales@specialtyh2o.com fax 10

13 Section 1.5 OPERATION E4+ / F4+ MODELS sales@specialtyh2o.com fax 11

14 Section 1.5 OPERATION E4+ / F4+ MODELS sales@specialtyh2o.com fax 12

15 Section 1.6 OPERATION PRO20/H+ MODEL A B Buttons and Display: A B Alarm Mute Button New Lamp Reset Button Press to silence audible alarm. When the alarm is due to the lamp's age, the mute button will silence the audible alarm for 7 days; this may be repeated up to a maximum of 4 times. After installing a new lamp, press and hold for five seconds until you hear a beep. This will reset internal clock. Indicator Lights: GREEN YELLOW FLASHING RED SOLID RED Solenoid valve Solenoid valve inactive N/A disconnected. (closed) Solenoid coil damaged Solenoid valve open (If equipped with solenoid) Power Supply operating normally Fan operating normally Lamp operating normally UV dose is adequate and sensor operating normally Flow Meter operating normally N/A N/A Lamp will require replacement shortly. UV dose is near the minimum required High flow UV dose inadequate, reduce flow to achieve higher dose levels Power supply failure; replace power supply Fan Disconnected Fan Turning slower than required. Unplug system, clean blades. Fan damaged, replace fan Lamp disconnected; unplug system, reconnect lamp and plug-in system again. Lamp failure; replace lamp. Sensor disconnected UV dose is below minimum required. Flow Meter sensor failure Ballast inactive due to lamp failure. N/A Lamp inactive due to power supply failure. Sensor inactive due to lamp or ballast failure Low flow UV dose inadequate, service required sales@specialtyh2o.com fax 13

16 Section 2.1 SPECIFICATIONS K-A-U-5057 K-A-U-5055 K-A-U-5056 (E4+) (F4+) (Pro20/H+) Flow Rate 15.0 gpm 25.0 gpm 20.0 gpm UV Dosage 30mJ/cm² 30mJ/cm² 40mJ/cm² Dimensions Electrical Operating Parameters Length 30" Diameter 4" 4 4 Controller 8.5" x 6" 6.5 x 13 Inlet/Outlet Port Size 1" NPT 1 ¼ NPT Volts V 50-60Hz Max. Current 0.85 Amp 1.2 Amp 1.6 Amp Power Consumption 83 W 130 W 160 W Lamp Power 70 W 110 W 140 W Maximum Operating Pressure 125 psi 100 psi Ambient Temperature F F Maximum Hardness Maximum Iron 7 gpg 0.3 ppm Minimum UVT 75% Reactor Chamber Material 304 S.S. 316 S.S. UV Intensity Monitor with Diagnostic Test Controls Intensity Sensor Cool Touch Fan No Solenoid Valve External Control Relay Audible Alarm Mute Button New lamp Reset Button Lamp Age Indicator Lamp Operation Indicator Ballast Operation Indicator Sensor Reading Indicator Optional Optional Fan Operation Indicator No Installation No-tools Maintenance Constant Current Electronic Power Supply Safety Cap & Special Lamp Plug Reference Card Power Supply Vertical / Horizontal sales@specialtyh2o.com fax 14

17 Section 3.1 INSTALLATION The UV can be mounted vertically, preferred, or horizontally. If you are in a situation where the UV cannot mount vertically be sure to leave room to remove the lamp for service and replacement. Vertically Mounted Horizontally Mounted Pre-UV filtration can be accomplished by using a big blue or multi-cartridge filter housing assembly. Although a multi-cartridge filter house will allow for more contact time, for limited space a Big Blue can be used and is just as effective. Both housings are equipped with a 3-way bypass assembly. Big Blue Filter Housing Multi-Cartridge Filter Housing sales@specialtyh2o.com fax 15

18 Section 4.1 TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE POSSIBLE SOLUTION No Power GFCI or Breaker Repeatedly Trips Leak at Inlet or Outlet Leak Detected from Area of UV Chamber Leak Detected at Sensor System is operating but water tests reveal bacterial contamination Lamp Timer Does Not Read Anything GFCI and/or Breaker Tripped Power Supply Damaged Connection Between Lamp and Plug is Wet Short Circuit in the Electrical Assembly Threaded Pipe Fittings are Leaking Condensation of moist air on cold chamber (slow accumulation) O-ring damaged, deteriorated or incorrectly installed Lamp/sleeve assembly not properly installed (too tight or not tight enough) UV sensor o-rings are damaged, deteriorated, or incorrectly installed Equipment downstream of UV system is acting as a breeding ground for pathogens Pathogens are residing in the distribution lines post-uv Unit is Unplugged No Power at AC Power Outlet Power Cord is Damaged Power Surge Caused Damage to Electrical Assembly Reset GFCI and/or Breaker Replace Power Supply Clean and Dry Lamp Pins and Lamp Plug, Check Unit for Leaks or Condensation Replace Power Supply Clean Threads, Reseal with Teflon Tape and Retighten Control humidity or relocate unit Inspect and replace if deteriorated Tighten assembly hand-tight Inspect and Replace O-Rings if Deteriorated Ensure UV is the last piece of treatment equipment Ensure all distribution lines have been disinfected Plug Unit into AC Power Outlet Replace Fuse or Reset Breaker Replace Power Cord Replace Power Supply and Use a Surge Protector sales@specialtyh2o.com fax 16

19 Section 4.1 TROUBLESHOOTING Low UV Alarm Flush System No Audible Alarm Problem Corrected Audible Alarm Sensor Test 1 Audible Alarm Replace Sensor No Audible Alarm Sensor Is Operating Normally Clean Sleeve & Sensor No Audible Alarm Problem Corrected Audible Alarm Check UVT 2 UVT Below Recommended Level Increase UVT Using Pretreatment UVT Above 75% Contact Dealer 1 The UV is equipped with a sensor that is capable of self-diagnosis. Simply press the button located on the top of the sensor and hold until the audible alarm stops (usually about 5 seconds). If the audible alarm is still present after 30 seconds, release the button and replace the sensor. 2 Contact Technical Support for a test of the ultraviolet transmittance (UVT) of the water sales@specialtyh2o.com fax 17

20 Section 4.2 ROUTINE MAINTENANCE Routine inspection of the system is recommended. Follow all facility procedures regarding regular inspection of electrical equipment. System should be inspected as follows: 1. Inspect plug for frayed wires. Repair and replace as needed. 2. Inspect and clean fan vents on side of UV housing (Pro Series Only). 3. Ensure adequate ventilation fax 18

21 Ultraviolet Disinfection Rev. 11_2016 Manual P/N: OM-UV-DISINFECT fax

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