SOLUTION CATALOG Kytola Oval Flow Oil Lubrication Monitoring System

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1 SOLUTION CATALOG Kytola Oval Flow Oil Lubrication Monitoring System

2 Kytola Oval Flow Oil Lubrication Monitoring Systems 24/7/365 Reliability Proper bearing and gear lubrication is essential for reliable operation of all machinery. The main purpose of oil circulation lubrication is to lubricate and reduce friction in the target (to form an oil film between the moving parts), to transfer heat and contaminants (water and debris) away, and to protect the target from corrosion. It is estimated that 40 60% of bearing failures are caused by insufficient lubrication and lubricant contamination. We have created a solution to avoid costly failures and downtime by ensuring sufficient lubrication at all times. A complete Kytola Oval Flow lubrication monitoring system consists of SR Oval gear flow meters O val Min-E Local display units or Oval D2 Measuring stations or both KVMControl monitoring software I nstallation panels with oil supply manifolds for the SR oval gear meters Oilan Water in oil analyzer Oilcol Oil color analyzer Start-up assistance Maintenance & service agreement

3 Oval Flow Applications The Kytola Oval Flow oil lubrication monitoring systems are widely used in process industries where optimized and highly reliable operation is essential at all times, in all circumstances. Below are some of the main applications where the entire product range or some parts of it can be used. TYPICAL APPLICATIONS Lubrication oil flow monitoring Industrial flow monitoring Process control Steel rolling mills Heating oils Mineral insulating oils Ship and oil rig propulsion systems Mining

4 Kytola SR Oval Gear Flow Meters The Kytola Oval Gear Meter Model SR is designed and developed for lubrication oil measurement in demanding industrial environments. Kytola SR Oval Gear Flow Meters measure oil flow rates with 100% reliability. The SR meter is a true positive displacement meter that always shows the correct flow rate on the whole measurement range, regardless of oil temperature and viscosity changes. The SR Oval Gear Meters have a by-pass valve that enables service on the run without need for downtime. They are superior in continuously lubricating the bearing, even if gears jam. Several flow ranges from L/min up to 120 L/min Multi-channel models for flow ranges of up to 6 L/min Viscosity and temperature independent Flow adjustment valve Service valve Fail-safe coil sensor Low pressure drop Secured lubrication in failure situation

5 Kytola SRV Upgrade Block Kytola SRV Oval Gear Meters offer a fast track to further improve the user advantages of installed Kytola variable area flow meters of model V. Viscosity range cst Max. pressure 10 bar (20 bar with a special construction) Max. temperature +80 C Accuracy ±5% of reading The SRV is especially designed and optimized for upgrading the existing Kytola model V variable area flow meter. The upgrade is easy and cost-effective since it does not require any changes to the existing piping. The Model SRV Oval Gear Meter is a positive displacement meter, which always shows the correct flow rate regardless of oil temperature or viscosity changes. It enables versatile flow and flow alarm monitoring and connectivity to upper control systems.

6 Kytola Oval D2 Measuring Station Kytola Oval D2 Measuring Station is designed to monitor oil flow rates measured by Model SR oval gear meters in circulation lubrication systems. The Oval D2 measuring station operates as an independent station, and it can be connected to Kytola KVMControl monitoring software or to customer s PLC or DCS via Modbus RTU protocol. The state-of-art features make monitoring easy and reliable. The measuring station is suitable for harshest conditions as the robust enclosure protects from external wear. 16, 32, 48 or 64 measuring points In excess of 100 measuring stations and thousands of measuring points in one serial communication line Modbus RTU (RS-485 or RS-422) communication USB port for local configuration Display for flow rate, set point, alarms, position number, etc. Multiple flow alarms (zero, very low, low, and high flow) Four alarm relays, one for each alarm and one programmable relay Versatile alarm handling and disabling for each channel Secured lubrication in failure situation

7 Kytola Oval Min-E Local Display The Kytola Oval Min-E Local Display Unit is designed to monitor and display flow rates and flow alarms measured by Kytola oval gear meters or other flow meters with pulse outputs. Oval Min-E can operate as a local display or connected to Kytola KVMControl monitoring software, or to customers PLC or DCS. Instant and cumulative flow measurement Single or multi-channel models Modbus RTU (RS-485) communication ma outputs Multiple flow alarms (zero, very low, low, and high flow) Clear, visual color indication of flow alarm type Alarm relay Versatile alarm handling and disabling for each channel

8 Kytola Oval Flow Installation Panels and Cabinets The Oval Flow panels with Oval D2 measuring stations and SR oval gear flow meters are ideal for oil flow monitoring in large processes where hundreds, or even thousands, of lubrication points are used. The panel has a sturdy stainless steel construction, especially designed to withstand the harsh conditions in process industry. Stainless steel With or without plexiglass door Mounting on the hood wall or the floor mounting stand Oil Supply Manifold Stainless steel Connections, shut-off valves, flushing etc., according to customer s requirements

9 Kytola KVMControl Monitoring Software The KVMControl monitoring program is an online application for the Kytola oil lubrication monitoring system. It provides online flow and alarm information from model SR oval gear flow meters. It is easy to install and offers reliable user-friendly operation. Typical applications are lubrication oil monitoring, industrial oil flow monitoring and process control. In excess of 100 measuring stations can be connected to the host computer via a serial communication line. All the data read by Oval D2 measuring stations is available in KVMControl. In addition, the program displays - Alarm history - Flow trend of all measuring points momentary and history OPC server available, enables connection to customer s DCS.

10 Kytola Oilan A4 Water in Oil Analyzer Kytola Oilan A4 is an online oil water content analyzer which instantly shows changes in the lubrication oil water content. It is an excellent instrument for supporting preventative maintenance. Oilan A4 detects water leaks in their early stages and helps to prevent expensive failures and downtime of the lubricated machinery and equipment. Measures the absolute water content in oil (ppm) For mineral oils as well as some synthetic oils Ranges up to ppm Accuracy ±30 ppm Easy to install by quick connect couplings Online measurement Serial communication with upper level system 4 20 ma output Alarm relay Monitoring and calibration with Kytola KVM software

11 Kytola Oilcol Oil Color Analyzer Kytola Oilcol Oil Color Analyzer is an online instrument based on visible light absorbance (transmittance) to indicate the ASTM D1500 color value of oil. As the measurement is performed online, the response is continuous and fast, which can be crucial in order to detect sudden changes in oil quality and further to be able to react before any failures of the oilusing equipment occur. Timeconsuming and expensive sampling and laboratory analyses are also avoided. APPLICATIONS Wide variety of liquid petroleum products: Lubricating oils Heating oils Diesel fuel oils Mineral insulating oils Hydraulic oils INDUSTRIES Where it is essential to know the ASTM color of oil: Petrochemical industry Offshore and marine Pulp and paper Steel mills Mining Power plants Online oil color analyzer ASTM D1500 scale from 0.5 to 8.0 Display resolution 0.1 Accuracy ±0.3 (as the ASTM scale step is 0.5) Online measurement with a response time of 4 s Easy to install Sturdy construction Serial connection (Modbus) 4 20 ma output

12 Start-up Assistance Kytola offers a comprehensive commissioning and start-up package with in-depth training to operators. Kytola assistance ensures a smooth start up and efficient use of the Oval Flow lubrication monitoring system from the very first moment. Maintenance and Service Agreement Kytola is dedicated to contribute to the maximum runnability of its customer s machinery. By signing a Maintenance and Service agreement with Kytola, one ensures best possible operation of their Kytola products and systems. Copyright Kytola Instruments Oy Dimensions and measurements are given within normal tolerances. Manufacturer reserves the right to changes without prior notification. Lub_es23_en Published 4/2018 Sales office, Sweden Kytölä Instrument AB Ringborregatan 1 S Västerås Sweden Tel Fax info@kytola.se Sales office, Germany Kytölä Mess- und Regeltechnik GmbH Frankfurter landstr. 52 D Hanau Germany Tel Fax info@kytola.de Sales office, US Kytola Instruments Inc 900 Old Roswell Lakes Parkway Suite 120 Roswell, GA USA Tel Fax flow@kytola.com Global Headquarters, Finland Kytola Instruments Oy Olli Kytölän tie 1 FI Muurame Finland Tel Fax info@kytola.com Sales office, Canada Kytola Instruments Ltd 1321 Blanshard Street Suite 301 Victoria, BC V8W 0B6 Canada Tel Fax flow@kytola.com Copyright Kytola Instruments Oy Dimensions and measurements are given within normal tolerances. Manufacturer reserves the right to changes without prior notification. Lub_es23_enPublished 4/2016