Gas Chromatograph. Features. Continuous Analysis of Ultra High Purity Argon to ppb levels.
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1 Gas Chromatograph Continuous Analysis of Ultra High Purity Argon to ppb levels Features Following on from the success of the AGC Series 100 Argon GC, AGC Instruments introduces the new NovaCHROM 2000 GC. The NovaCHROM 2000 is a culmination of years of experience in high sensitivity Gas Chromatography specific for the Analysis of impurities in an Argon Matrix Gas. It utilises the latest advanced technologies to provide our customers with the precise results they require with the ease of use and support features they expect. The NovaCHROM 2000 uses an industry proven method of analysis for the quality control of Argon Gas: the Argon Discharge Detector (ADD). Measured Impurities to ppb levels are: H 2, O 2,N 2,CH 4, CO and CO 2. Minimal training is required as the interactive touch screen uses an easyto-use user interface for guided functionality. This enables the operator to achieve guaranteed applications with ease and ensures that the NovaCHROM 2000 GC provides a top class service to you at all times. 1/8 Stainless Steel VCR compression fittings are combined with electropolished 1/16 stainless steel tubing throughout. Vici Valco high purity rotary valves are enclosed in a purge box to prevent air leakages. This guarantees a contamination free environment that will provide excellent stability, sensitivity and a long working life. Argon Discharge Detector (ADD) Sensitivity to low ppb levels Accuracy to ±0.5% full scale Quick Detector Response time of < 0.5 seconds (90%) Large Colour 6.5 LCD Touch Screen Long Term Stability & Sensitivity Fully Automated Use Electropolished Stainless Steel Tubing Integrated Configurable Alarms System Electronic Pressure Control of Carrier Gas Packed Columns for Maximum Sensitivity Independent Column Ovens with individual Temperature Control Integrated Diagnostics System Full Control by TrendVision PLUS Software Increased Connectivity with both USB, RS-232 and RS-485 Drop Down Front Panel for easy access to electronics 1
2 Principle Of Operation The NovaCHROM 2000 Gas Chromatograph uses a high energy electromagnetic field through which the gas passes, thus producing an ionising effect. This process transforms the gas to a plasma state and a by-product of this is the emission of photons of light. As the sample component elutes from the column, the light intensity is altered and this light emission can be monitored by a sensitive, tuned photo-diode. The output from the photo diode is converted to a millivolt signal which can be measured on a data capture system, such as the AGC TrendVision PLUS Chromatography Software. The large colour touch screen provides the interface for a fully automated system that is easy-to-use with a depth of functionality. It offers excellent control of the many features which enable the precise monitoring of your application. With a quick start up time, fast detector response and superior attributes such as the Electronic Pressure Control (EPC) System for sample and carrier gases, operation of the NovaCHROM 2000 is swift, precise and straightforward. Moreover, the packed columns with their independent column ovens and individual temperature controllers also maintain exceptional stability, accuracy and repeatability. Servicing and maintenance is trouble-free with a drop-down front panel for easy access to the electronic components and our unique column infrastructure, which can regenerate in-situ, providing you with seamless operations. Using Argon as its carrier gas, coupled with low gas consumption, the NovaCHROM 2000 provides an economical platform with a low cost of ownership and long life span. The Integrated Diagnostics and Configurable Alarms Systems pinpoint any areas which require attention to allow swift identification and resolution of any process issues. With these features, the NovaCHROM 2000 can operate unattended for long periods of time. This makes this GC Platform very versatile and robust to meet the exacting needs of your operation. Furthermore, communication to a Control Room or DCS is made easy via 4-20mA, Profibus, Modbus and RS-485 protocols. TrendVision PLUS Software TrendVision PLUS is the most recent release of the well recognised Chromatography Data Capture Software from AGC Instruments. Specifically designed for this market, it has been developed following careful consultation with our customers so that it is easy to use and set up. Rugged industrial level modular and scalable hardware is used with an Embedded Windows Operating System. Once your system is installed, usage in the daily environment is very easy with minimal training required. It encompasses all the important functions required in this demanding gas analysis environment, enabling many standard features to be easily applied with the end products of excellent chromatography results and straightforward reporting. TrendVision PLUS provides a unified chromatography method whereby all settings are contained in a single method, including event tables, calibration tables and integration settings. In addition, this software enables our GC systems to run in a fully unattended mode. It can also take control of our GC systems and automatically perform the required analysis using the pre-programmed methods. This is coupled with the ability to send results back to a DCS or control room using fieldbus protocols or traditional 4-20 ma signalling. If On-Line operation is not required then the software runs equally well in its Stand-Alone mode with the same functionality and ease of use. Typical Applications: Air Separation Units Industrial Gas Production N4, N5, & N6 Grade Argon Production Aerospace & Aviation Industry Semiconductor Industry Nuclear Industry Shielding Gases Glass Industry 2 Please consult with our specific brochure for this Software.
3 Specification Detector Repeatability Linearity Accuracy Sensitivity Temperature Range Typical Range Detector Response Time Noise Drift (24 Hour) Warm up Time Power Configurations Dimensions Weight Interface Carrier Gas Electronic Gas Control Sample Gas Actuator Gas Valves Standard Fittings Ovens Alarms Outputs Argon Discharge Detector (ADD) < 0.5 % of range 10 3 ±0.5% full scale See Table Below Operating: C Ambient: +10 C to +30 C 0-10 ppm, (Other Ranges Available upon Request) < 0.5 seconds (90%) < ± 0.005% Full Scale < 40 ppb 1 Hour (Typical) 230 V AC / 50 Hz or 115V AC / 60Hz, 300W 19 5U Rack, Bench Top or Wall Mount Rack/Bench: 19 (483mm) (W) x 5U (219mm) (H) x 22 (564mm) (D) 25 kg 6.5 LCD Colour Display with LED backlight and resistive touch screen 7 Bar (700 KPa) pressure, Ultra high purity N6.0 Argon (Ar), 38ml/min flow 5-10 Bar input: Controls Carrier Gas Output from 0-5 bar ml/min flow (200ml/min flow recommended) 4 Bar (400 KPa) pressure Vici Valco high purity rotary valves enclosed in purge box 1/8 Stainless Steel VCR compression fittings with 1/16 stainless steel tubing Independent Column Ovens with individual temperature control (Regeneration in-situ) Detector, System, Flow, Maintenance TrendVision PLUS provides ma or Profibus/Modbus and RS connectivity Sensitivity H 2 O 2 N 2 CH 4 CO CO 2 10 ppb 25 ppb 50 ppb 20 ppb 200 ppb 30 ppb *Other Applications Possible 3
4 Company Profile AGC Instruments AGC Instruments is a leading manufacturer of Gas Analysis Solutions to all users requiring a Quality Control or identification of their gas stream. We have over 48 years experience in providing our customers with their Total Gas Analysis Solutions. We work closely with all customers to ensure they obtain the analytical solution that meets their needs and a system that is easy to use and understand. All AGC distributors are extremely experienced and factory trained to the highest standards, offering you a complete after sales support service. The wide range of Detectors available can be customised to measure unique gas streams and we place an emphasis on the continuous development of our analytical solutions. Our worldwide reach with strategic partners ensures that you have peace of mind and after sales care that are important to your operations. Proven Technology Aftersales Care AGC Instruments are committed to providing and maintaining quality systems from customer liaison to technical knowledge through to System Design and Delivery. We believe that our After Sales Support to the customer is one of the most important services we can offer. Each Distributor has been carefully selected and trained to ensure our customers receive the best possible service. Furthermore, online customer support and direct support are available to deliver a comprehensive support package. Precision Guaranteed Applications Range of Detectors Discharge Ionisation Detector DID 1000 Argon Discharge Detector ADD 2000 Flame Ionisation Detector FID 3000 Thermal Conductivity Detector TCD 4000 Flexible & Versatile Solutions High Sensitivity Analysis Flame Photometric Detector FPD 5000 Photometric Ionisation Detector PID 6000 Electron Capture Detector ECD 7000 For further information please contact: Kinetics Technology Corp. 18F-8, No.79, Sec. 1, Xintai 5th Rd., Xizhi Dist., New Taipei City 221, Taiwan T: +886 (2) F: +886 (2) E: kinetics@kinetics.com.tw 4 8
5 Series 100 FID Gas Chromatograph Analyse of your Hydrocarbon Features: Ease of Maintenance Cost Effective Maximum Uptime Proven Flame Ionisation Detector Robust Design Automatic Operation Minimum Operator Interface Sensitivity < 10ppb of Methane Flexible Design About the Series 100 FID/Our Detector The AGC Flame Ionisation Detector (FID) is used to measure concentrations of hydrocarbons within a sampled gas. The presence of hydrocarbons is detectable by burning the sampled gas in an air-hydrogen flame. Burning just pure hydrogen with air produces only trace amounts of ionisation. The presence of hydrocarbons in the sampled gas, when burnt with an air-hydrogen mix causes high levels of ionisation. The ionisation occurs a result of the carbon atoms present in the sampled gas. The level of ionisation is proportional to the number of carbon atoms within the sample. Principle of Operation/Our Solution We work closely with each client in order to ensure that all aspects of the application are understood. Then our applications design team will design a solution specifically with the application in mind. All our systems can be designed for corrosive applications and are manufactured with corrosion resistance materials. Typical Applications: Air Separation Units Industrial Gas Producers Specialty Gas Manufacturers Refinery Gas Natural Gas Solvent Recovery Units Gas Chromatography since 1965
6 1 to C5 in Oxygen / in Air Natural Gas Analysis Analysis of CO & CO2 using Methaniser Detector Name Linearity > 106 Temperature Range 100oC to 300oC < 10 ppb of CH4 Noise <0.5 seconds Gases Required Carrier Gas Air H2 N2, He, Ar with <5ppm H2O free from CnHm 20-40ml/min Actuator Gas Clean dry 3 bar 240ml/min < 5ppm H2O 20ml/min < 5ppm H2O, CnHm < 1ppm +10oC to 40oC Output Signal Power Requirements 110/220/240V, 50/60 Hz, noise and spike free Range x 10-9 amperes Range x amperes for 1mV output signal Range x amperes Range x amperes for 1mV output signal Dimensions W = 19 ; D = 400mm ; H = 10U (450mm) Headquarters Shannon Free Zone West, Shannon, Co. Clare, Ireland T: F: E: sales@agc-instruments.com Kinetics Technology Corp. 18F-8, No.79, Sec. 1, Xintai 5th Rd., Xizhi Dist., New Taipei City 221,Taiwan T: +886 (2) F: +886 (2) kinetics@kinetics.com.tw
7 23 Series Total Hydrocarbon Gas Analyser Analysis of your Total Hydrocarbons Features: 5.7 QVGA Touch Screen Display Easy to Use interface provides user access to all features Display monitoring flow control on all gas lines Visual Alarms & Relay contacts provided Internal Zero/Span/Sample solenoids provided About the 23 Series The new Total Hydrocarbon Gas Analyser from AGC Instruments is the latest in digital and modern technology but based on the well-known and approved analytical performance of its previous generation. Autocalibration & Validation check feature Live Data Logger via RS232 Autoranging ,000 ppm 2 off Adjustable 4-20mA output (Isolated - Passive) Utilising the finest tools available, the ease with which customers are able to achieve the best results has been made easier. This new and easy to use THC Analyser has an interactive touch screen display where all controls and results easily brought to the customers. Literally at the touch of a finger!!!! Designed to continuously measure and monitor concentrations of Hydrocarbons in a gas stream. It is also available to measure CO & CO 2. Our Instrument will provide accuracy with long term performance for applications ranging from gas producers to laboratory uses. For ppb applications, the internal cabinet is heated to provide a stable ambient temperature to offset any working temperatures. Principle of Operation Based on the principle of the Flame Ionisation Detector (FID) where ionised carbon atoms are produced when burned in a Hydrogen flame. Following calibration, the results are displayed as %, ppm or ppb. What does the 23 Series offer Continuous Hydrocarbon Monitoring Selective to Hydrocarbons only Long Term Reliability and Stability even in low ppm ranges Approved low detection limit Versatile Fuel MixturesSemiconductor Industry Typical Applications: THC in H 2, O 2, Air, Ar, N 2 and CO 2 Air Separation Units Air Liquefaction Plants Gas Blending Equipment Industrial Gas Production Units Gas Cylinder Filling Sites Compressor Manufacturers Chemical Plants Refineries Adhesive Manufacturing Emmissions Combustion Engine Efficiency Ambient Air Monitoring Landfill and Biogas Applications Calibration/Quality Control Laboratories Methaniser option to measure CO and CO 2 Heated version available, to analyse Gas Streams where Sample Temperature needs to be maintained at the Operating Temperature Gas Chromatography since 1965
8 Flow Control < 0.01ppm Linearity ,000ppm < 30ppb Minimum Detectable Level < 30ppb Units ppb, ppm, % < 30 seconds 1 Hour Typical Gas Requirements Fuel Gas Zero Grade 30ml/min Fuel Mix 40/60 % 70ml/min Zero Air 300ml/min Sample Gas 0.5 bar [200kPa] Flow 20 Debug fault codes Interface 5.7 LCD display with CCFL backlight Backlight/Contrast adjustable Ambient Temperature 15oC to 30oC 4-20mA Outputs Measurement available at current loop Passive - External PSU required (9-36V) Alarm Outputs System alarm relays provided with voltage free relay contacts. High alarm, Low alarm, Fault alarm, Sample Gas On, Zero Gas On, Span Gas On, Flame Out Solenoids Auto Zero Auto Range Data Logger 10,000 measurements can be stored internally for retrieval at a later date 115/230 VAC, 50/60 Hz Power 19 Rack, Bench Top or Wall Mounted Dimensions 19 (W) X 4U (H) X 450mm (D) [483mm x 183mm x 450mm] Accessories available: and water. This unit is connected in series to the THC Gas Analyser. Headquarters Shannon Free Zone West, Shannon, Co. Clare, Ireland T: F: E: sales@agc-instruments.com Kinetics Technology Corp. 18F-8, No.79, Sec. 1, Xintai 5th Rd., Xizhi Dist., New Taipei City 221,Taiwan T: +886 (2) F: +886 (2) kinetics@kinetics.com.tw
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