TOUCH 1500 User Interface Terminal for Raychem NGC Systems Installation Instructions
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1 TOUCH 1500 User Interface Terminal for Raychem NGC Systems Installation Instructions Approvals / Certifications Hazardous Locations Class I, Division 2 Groups A, B, C, D Touch 1500-HAZ-CPU and Touch 1500-HAZ-TS installed in a panel Description The Touch 1500-HAZ is a panel mounted touch screen display used in conjunction with Raychem NGC-40 and NGC-20 (Europe only) control and monitoring devices. The Touch 1500-HAZ display is rated NEMA 4X (IP65) and can be mounted indoors or outdoors in a hazardous location. For outdoor installation, a space heater will be required in the panel for low ambient conditions. The Touch 1500-HAZ kit includes all hardware required for mounting in a suitable electrical panel. Additional materials are required for electrical connections and are detailed below. These instructions describe how to mount the Touch 1500-HAZ in an electrical panel and are intended only for personnel experienced in panel construction. Tools Required Metal file Masking tape Phillips screwdriver #16 (3/16) drill bit Jig saw (recommend using carbon steel blade with 24TPI) Additional Materials (to be ordered separately) Touch 1500-HAZ-CPU General Area of use 40JY I.T.E. for use in Hazardous Locations Supply voltage Amperage rating 23BJ I.T.E. Hazardous location designation Class I, Division 2 Groups A, B, C, D, T5 Hazardous Locations Touch 1500-HAZ-TS I.T.E. for use in Hazardous Locations 316N/23BJ Hazardous location designation Class I, Division 2 Groups A, B, C, D, T4A Hazardous Locations Nonhazardous or hazardous locations, indoor or outdoor (Type 4X, IP66) Touch 1500-HAZ-CPU: Vdc Touch 1500-HAZ-TS: Vdc Touch 1500-HAZ-CPU: 2 24 Vdc Touch 1500-HAZ-TS: Vdc Operating temp (CE)* Touch 1500-HAZ-CPU: 20 C to 60 C ( 4 F to 140 F) Touch 1500-HAZ-TS: 20 C to 60 C ( 4 F to 140 F) Operating temp (UL)* Touch 1500-HAZ-CPU: 10 C to 60 C (14 F to 140 F) Touch 1500-HAZ-TS: 0 C to 50 C (32 F to 122 F) Storage temperature 30 C to 80 C ( 22 F to 176 F) Dimensions (W x D x H) Touch 1500-HAZ-CPU: 85.5 x 139 x 152 mm (3.4 x 5.5 x 6 in) Touch 1500-HAZ-TS: 422 x 68 x 338 mm (16.61 x 2.68 x in) Alarm Outputs Relay output One Form C relay rated Vac. Relay is used as a common alarm. * Note: Temperature ratings are without space heaters Qty Catalog number Description Mfg Mfg/PTM PN 1 Touch 1500-HAZ-TS Touch Screen TTC Touch 1500-HAZ-CPU Computer TTC Touch 1500-HAZ-CK Cables/Mounting Hardware: 4-ft A/B Cable 4-ft VGA Cable Touchscreen Mounting Clips (1) 8-ft DB9 to RS-485 Cable TTC ADAM-4069-C1D2 Alarm Module Advantech 1 Push-to-Test Alarm Light (24 Vdc) Network Connection Remote Port (com 3) Connects to common alarm module (ADAM-4069) RS-485 A non-insulated 9 pin D sub male Data rate To 9600 to baud Field Port (com 4) Not used RS-485 A non-insulated 9 pin D sub male Data rate To 9600 baud LAN 10/100 Base-T Ethernet port with Link and Activity Status LEDs (X3) Ports 2.0 host ports (X4) LCD Display Display Touch Screen LCD is a 15-in XGA, color TFT transflective device with integral LED backlighting. 5-wire resistive touch screen interface with enhanced ITO film for user entry. WARNING: The TOUCH 1500 is an electronic unit. During installation, take the following precautions to avoid damage to its electronic components. Handle with care to avoid mechanical damage. Keep electronics dry. Avoid exposure to static electricity. Avoid contamination with metal filings, liquids, or other foreign matter. Use agency-approved conduit bushings, adapters, and cable glands to keep the enclosure protected from dust and fluids. 1 / 10
2 Provide Suitable Panel Enclosure, and Determine Locations for TOUCH 1500-HAZ Assembly in Panel 1. Provide suitable panel enclosure To protect its electronic components, the Touch 1500-HAZ must be mounted in a non-hazardous location panel with a minimum of IP32 (NEMA 1) enclosure or hazardous location panel with a minimum IP65 (NEMA 4) enclosure. The Touch 1500 assembly comes with a sealing gasket and hardware to mount the touchscreen. Note: The Raychem Touch 1500-HAZ is designed for operation in ambient temperatures from 0 C to 50 C (32 F to 122 F). If the ambient temperature is outside this range, a space heater with screen window kit and/or cooling fan will be required in the panel. 2. Determine locations for the Touch 1500-HAZ-TS and Touch 1500-HAZ-CPU assembly in the electrical panel The Touch 1500-HAZ-TS should be located on the front of the panel near eye level (for convenient viewing). The Touch 1500-HAZ-CPU should be located on the sidewall or backpan of the enclosure. The Touch 1500-HAZ assembly is an electronic unit and must not be located where it will be exposed to strong magnetic fields or excessive vibration. Panel door Touch 1500-HAZ assembly location Panel C1 C2 C3 C4 C5 C6 C7 C8 C9 C Panel alarm light Touchscreen alarm light CB1 CB3 CB5 CB7 CB9 CB11 CB13 CB15 CB17 CB19 CB21 CB23 CB25 CB27 CB29 CB31 CB33 CB35 CB37 CB39 CB2 CB4 CB6 CB8 CB10 CB12 CB14 CB16 CB18 CB20 CB22 CB24 CB26 CB28 CB30 CB32 CB34 CB36 CB38 CB40 CB / 10
3 Cut Opening and Mount TOUCH 1500-HAZ on Front of Panel 1. Locate the TOUCH 1500-HAZ on the front of panel. Locate the Touch 1500-HAZ assembly ion the front of the panel at the level convenient for viewing. Make sure the cover on the back of the assembly will not interfere with existing panel hardware. 4. Mount the user interface assembly on the panel door Place the Touch 1500-HAZ-TS assembly in position. Secure the screen to the enclosure with the 10 mounting clips. Panel door Panel Door 396 mm in. 296 mm in. Cutting Area TOUCH 1500 display with sealing gasket TOUCH 1500 display Note: Cutting the opening for the display is a craft sensitive procedure; if it is not done correctly, the panel door can be damaged. The procedure for laying out and cutting the opening for the display must be undertaken with care and by personnel qualified and experienced in panel construction. 2. Prepare and mark the position of the display opening and mounting holes Use the cut-out directions to lay out the opening for the Touch 1500-HAZ-TS. Apply two layers of masking tape around the outer perimeter of the intended opening to prevent scratching the panel surface with the jigsaw. 3. Cut the display opening Cut the opening for the Touch 1500-HAZ-TS with a jigsaw using a 24 TPI blade. Take care not to damage the panel door. Remove all rough edges and burrs with a metal file before proceeding. Note: The following steps are most easily accomplished if the panel door is on a horizontal surface. Inside of panel door Place the supplied mounting clips in each slot along the sides of the Touch 1500-HAZ-TS. Only fasten hand tight. TOUCH 1500 display Mounting clips Look at the front of the panel, and align the Touch 1500-HAZ- TS assembly so it is level (loosen clips if necessary to reposition the assembly). After the display is properly positioned, tighten the mounting clips. Do not overtighten and risk damage to hardware. 3 / 10
4 TOUCH 1500 Cut Out Dimensions Panel Cut Out 396 mm (15.59 in) Top of Display Panel Cut Out 296 mm (11.65 in) Panel Cut Out Area Drawing NOT TO SCALE 4 / 10
5 Touch 1500-HAZ-TS Port Diagram Not used -B Touchscreen interface to CPU Incoming power Not used VGA Touchscreen interface to CPU Touch 1500-HAZ-CPU Port Diagram (Back view) Touch 1500-HAZ-CPU Port Diagram (Side view) VGA (display) CPU to touchscreen interface COM3 RS-485 Remote Port ports (X2) Not used Power switch Incoming power Not used VGA COM3 RS-232/422/485 COM4 RS-232/422/485 LAN3 LAN2 LAN1 MIC LINE-OUT LINE-L AUDIO CF R.BTRB.BTRTEMP.VOLT. PWR TX1 RX1 TX2 RX2 ports (X2) COM4 RS-485 Field Port Ethernet ports (X3) Optional mouse/ keyboard input ADAM-4069 Pin Diagram RL5NO RL5COM RL6NO RL6COM RL7COM NC INT+ (Y) DATA + (G) DATA (R) +Vs (B) GND 10 RL4NO RL4COM RL3NO RL3COM RL2COM RL1NC RL1COM RL1NO RL0NC RL0COM RL0NO ADAM-4069 Relay Output Module 8 Outputs 5 / 10
6 Connect Power Connect 24 Vdc to the connection fittings to the Touch 1500-HAZ-CPU, Touch 1500-HAZ-TS, ADAM-4069 module, and ADAM-4510I modules per the schematic on the following pages. Line Vac 50/60 Hz Neutral Terminal block Terminal block Terminal block L N INPUT AC V Phoenix Power Supply QUINT-PS AC/24DC/10EX Output DC 24V 10A DC OK + + Alarm Lamp Alarm Lamp 24 V Lamp Idec Switch/Lamp s RL5NO RL5COM RL6NO RL6COM RL7COM NC INT+ (Y) DATA + (G) DATA (R) +Vs (B) GND 10 RL4NO RL4COM RL3NO RL3COM RL2COM RL1NC RL1COM RL1NO RL0NC RL0COM RL0NO ADAM-4069 Relay Output Module 8 Outputs Vdc 6 / 10
7 + +24 Vdc Power switch Touch 1500-HAZ-CPU Incoming power Not used G + Touch 1500-HAZ-TS VGA Touchscreen interface to CPU Not used Incoming power -B TS interface Not used G Vdc 7 / 10
8 Field Port Communication RS-485 Common Alarm Light and Alarm Relay Mount the supplied ADAM-4069 modules on a DIN rail inside the panel enclosure. Mount the alarm lights on the panel s door below the touch screen. Wire per the schematic below. VGA Touch 1500-HAZ-TS VGA cable To Alarm Lamp on Panel Door VGA COMM 3 RL4NO RL4COM RL3NO RL3COM RL2COM RL1NC RL1COM RL1NO RL0NC RL0COM RL0NO cable MIC LINE-OUT LINE-L PWR TX1 RX1 TX2 RX2 CF R.BTRB.BTRTEMP.VOLT. Touch 1500-HAZ-CPU ADAM-4069 Relay Output Module 8 Outputs RL5NO RL5COM RL6NO RL6COM RL7COM NC INT+ (Y) DATA + (G) DATA (R) +Vs (B) GND 10 Custom 9 pin RS-485 cable RL5NO RL5COM RL6NO RL6COM RL7COM NC INT+ (Y) DATA + (G) DATA (R) +Vs (B) GND 10 8 / 10
9 Servicing The Touch 1500-HAZ-CPU and Touch 1500-HAZ-TS contains no user-serviceable parts. Contact your Tyco Thermal Controls representative for service and an authorization number if required. Cleaning The touchscreen are of the Touch 1500-HAZ-TS may be cleaned with a damp or dry cloth. Typical window cleaning agents may be applied to aid in the removal of dirt, dust and grease. Do not use abrasive cleaners. 9 / 10
10 NORTH AMERICA Tel: Fax: Tel: Fax: Europe, Middle East, Africa Tel: Fax: Asia Pacific Tel: Fax: Latin America Tel: Fax: Pentair is owned by Pentair or its global affiliates. All other trademarks are the property of their respective owners. Pentair reserves the right to change specifications without prior notice Pentair. 10 / 10
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