Title: Fire resistance test utilising the general principles of BS 476: Part 20: 1987 on four specimens of Uninsulated Air Valves.

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1 Title: Fire resistance test utilising the general principles of BS 476: Part 20: 1987 on four specimens of Uninsulated Air Valves Report No: Prepared for: Lindab Ventilation AB SE Båstad Järnvägsgatan 33 Grevie Sweden Date: 23 rd June 2008 Notified Body No:

2 Page 2 of 22 Summary Objective Sponsor To determine the fire resistance performance of four specimen of Uninsulated Air Valves, when subject to a fire resistance test utilising the general principles and test methodology of BS 476: Part 20: Lindab Ventilation AB, SE Båstad, Järnvägsgatan 33, Grevie, Sweden. Summary of the Tested Specimen The specimens included two sizes of Air Valves, referenced KSUB 200 and KSUB 100. These comprised of the air valve with a fusible sleeve screw fixed to a mounting ring, which was rivet fixed within a 300 mm length of galvanised ducting. The specimens were installed into a nominally 1 meter square partition assembly consisting of a steel stud framework, with two layer of 12.5 mm plasterboard on each face. Apertures of 100 mm diameter were provided for the KSUB 100 Air Valves and 200 mm diameter apertures were provided for the KSUB 200 Air Valves. The specimens were installed so that one air valve of each size was fitted the exposed face and one air valve of each size was fitted to the unexposed face. The ducting on the exposed and unexposed face of the assembly was secured to steel channelling which in turn was fixed to the resistant frame. All the air valves were set to their maximum opening positions for the start of the test. If the ability of the Fire Damper Valves were assessed against the integrity criteria of BS 476: Part 20: 1987, the results could be expressed as follows: Test Result: Specimen A Specimen B Specimen C Specimen D Integrity 130 minutes* 130 minutes* 130 minutes* 130 minutes* *The test was discontinued after a period of 130 minutes. Date of Test 15 th April 2008 This report may only be reproduced in full. Extracts or abridgements of reports shall not be published without permission of Bodycote warringtonfire.

3 Page 3 of 22 Signatories Responsible Officer S. Gilfedder* Testing Officer Approved A. Kearns* Technical Manager * For and on behalf of Bodycote warringtonfire. Report Issued Date : 23 rd June 2008 : Correction of test sponsors company name and address, pages 1, 2 and 5 (21 st July 2008) This copy has been produced from a.pdf format electronic file that has been provided by Bodycote warringtonfire to the sponsor of the report and must only be reproduced in full. Extracts or abridgements of reports must not be published without permission of Bodycote warringtonfire. The original signed paper version of this report is the sole authentic version. Only original paper versions of this report bear authentic signatures of the responsible Bodycote warringtonfire staff.

4 Page 4 of 22 CONTENTS PAGE NO. SUMMARY... 2 SIGNATORIES... 3 TEST PROCEDURE... 5 TEST SPECIMEN... 6 SCHEDULE OF COMPONENTS INSTRUMENTATION TEST OBSERVATIONS TEST PHOTOGRAPHS TEMPERATURE DATA PERFORMANCE CRITERIA AND TEST RESULTS ONGOING IMPLICATIONS CONCLUSIONS... 22

5 Page 5 of 22 Test Procedure Introduction The specimens were uninsulated air valves, the test was conducted utilising the general principles and test methodology of BS 476: Part 20: 'Methods for determination of the fire resistance of elements of construction (general principles)'. Fire Test Study Group/EGOLF Instruction to test Test Specimen Construction Installation Sampling Conditioning Certain aspects of some fire test specifications are open to different interpretations. The Fire Test Study Group and EGOLF have identified a number of such areas and have agreed Resolutions which define common agreement of interpretations between fire test laboratories which are members of the Groups. Where such Resolutions are applicable to this test they have been followed. The test was conducted on the 15 th February 2008 on behalf of Lindab Ventilation AB, the sponsor of the test. The test was witnessed by Mr. M. Kimber, representative of the test sponsor. A comprehensive description of the test construction is given in the Schedule of Components. The description is based on a detailed survey of the specimen and information supplied by the sponsor of the test. The wall construction was supplied by Bodycote warringtonfire. The Fire Damper Air Valves were installed by representatives of the sponsor on the 10 th April 2008 Bodycote warringtonfire was not involved in any selection or sampling procedures for the tested specimen. The specimens storage, construction, and test preparation took place in the test laboratory over a total, combined time of 6 days. Throughout this period of time both the temperature and the humidity of the laboratory were measured and recorded as being within a range of from 9ºC to 20ºC and 36% to 71% respectively.

6 Page 6 of 22 Test Specimen Figure 1- General Elevation of Test Specimen and Unexposed Face Thermocouples FIRE for specimens 'B' and 'D' FIRE 14 'D' 'C' 8 GENERAL ELEVATION SECTION 10 'B' 'A' for specimens 'A' and 'C' specimen restraint frame Do not scale. All dimensions are in mm

7 Page 7 of 22 Figure 2 Typical Section Through Specimens A to D mounting ring duct 2 rivets duct sealed all around against partition with intumescent acrylic sealant Do not scale. All dimensions are in mm

8 Page 8 of 22 Figure 3 Typical Details of Air Valve (item 1) adjustable nut spring fusible sleeve 70 C body assembly ring 'H' cone assembly sponge ring Ø'd' Ø'D' SPECIMEN REFERENCE 'A' & 'D' 'B' & 'C' CODE DIM 'D' DIM 'd' DIM 'H' KSUB KSUB Do not scale. All dimensions are in mm

9 Page 9 of 22 Figure 4 Typical Details of Mounting Ring (item 2) 50 5 OUTER DIA 'X' FLANGE DIA 'Y' SAFE EDGE SPECIMEN REFERENCE 'A' & 'D' 'B' & 'C' CODE DIM 'X' DIM 'Y' VRGL VRGL Do not scale. All dimensions are in mm

10 Page 10 of 22 Schedule of Components (Refer to Figures 1 to 4) (All values are nominal unless stated otherwise) (All other details are as stated by the sponsor) Item Description 1. Air Valve Manufacturer : Lindab Ventilation AB Reference i. specimen A and D : KSUB 200 ii. specimen C and B : KSUB 100 Material : Galvanised mild steel Thickness : 0.8 mm Overall sizes : See Figure 3 Finish to Body and Cone Assembly : Powder coated paint (colour, white) 2. Mounting Ring Manufacturer : Lindab Ventilation AB Reference i. specimen A and D : VRGL 200 ii. specimen C and B : VRGL 100 Primary Material : Galvanised mild steel Thickness : 0.6 mm approximately Overall sizes : See Figure 4 Fixing method : Sandwiched between the air valve (item 1) and the duct (item 3) and fixed to duct using 3 no. steel rivets. 3. Duct Material : Galvanised mild steel Thickness : 0.7 mm approximately Overall length : 300 mm Overall diameter i. specimen A and D : 200 mm ii. specimen C and B : 100 mm Partition comprising of items 4 and 5 4. Framework Material : Knauf type steel channel Reference i. vertical studs : 70 C stud ii. top and bottom rail : 72 U channel Overall section size i. vertical studs : 70 mm wide x 45 mm deep ii. top and bottom rail : 72 mm wide x 25 mm deep Fixing method : Perimeter frame fixed to concrete restraint frame using steel screws into plastic plugs.

11 Page 11 of Partition Boards Material : British Gypsum Plasterboard Thickness : 2 no. layers each 12.5 mm thick, at both faces of framework (item 4). Fixing method : Fixed to all framework members using 25 mm long screws (1 st layer) and 32 mm long screws (2 nd layer) at 250 mm centres. Aperture Sizes i. specimen A and D : 202 mm approximately ii. specimen C and B : 102 mm approximately

12 Page 12 of 22 Instrumentation General The instrumentation was provided in accordance with the requirements of the Standard. Furnace Thermocouple Allocation Roving Thermocouple Integrity Criteria Furnace Pressure Four thermocouples distributed over a plane 100 mm from the surface of the test construction were provided to monitor the temperature of the furnace atmosphere. Thermocouples were provided to monitor the unexposed surface temperature of the specimen. The locations and reference numbers of the various thermocouples are shown in Figure 1. A roving thermocouple was available to measure temperatures on the unexposed surface of the specimen at any position which might appear to be hotter than the temperatures indicated by the fixed thermocouples. Cotton pads and gap gauges were available to evaluate the integrity of the specimen. After the first five minutes of testing and for the remainder of the test, The pressure differential relative to the laboratory atmosphere at the lowest air valve specimen was 10 (±2) Pa.

13 Page 13 of 22 Test Observations Time All observations are from the unexposed face unless noted otherwise. mins secs The ambient air temperature in the vicinity of the test construction was 13 C at the start of the test with a maximum variation of 2 C during the test The test commences Smoke release starts from the duct on specimen A Specimen B closes Specimen A closes Specimen D closes Specimen C closes The central cone of Specimen A is discoloured, the paint starts to blister Smoke issues from the ductwork on specimens A & C. The specimens B & D start to discolour and slight smoke release is visible Viewed from the exposed side, specimens A & C are discoloured and the paint finish has almost all burnt away Smoke release increases from the end of the duct on Specimen C. The central cone of Specimen D is now discoloured dark brown Specimen A starts to glow when viewed from the open end of the ducting. The central cone of Specimen D is now almost black and the central cone of Specimen B is discoloured dark brown Smoke release starts to increase around Specimen B, the partition starts to discolour adjacent to air valve The partition continues to discolour adjacent to Specimen B, smoke release is also visible around the perimeter of Specimen B. Specimen A now glows bright orange when viewed from the open end of the ducting Viewed from the exposed side all the air valves and ducting remain in place Smoke release has reduced from specimens A and C. The centre of Specimen C now glows orange when viewed from the open end of the ducting The partition continues to discolour around Specimen B

14 Page 14 of 22 Time mins secs Specimens A and C glow bright orange, viewed from the open end of the ducting. The outer body of Specimen D is now discoloured black / brown. The partition continues to discolour around Specimen B. Viewed from the exposed side all the air valves and ducting remain in place Smoke release and some discolouration of the partition is now visible around Specimen D It is now just possible to see a small gap at the top of the damper A where the central cone seats into the air valve body, the gap is approximately 2 mm The top of the central cone on Specimen D starts to glow a dull orange It is now possible to see glowing at the top of Specimen D, the central cone has dropped slightly The gap at the top of Specimen A is tested with a 6 mm gap gauge unable to penetrate The gap at the top of Specimen A is tested with a 6 mm gap gauge unable to penetrate The gap at the top of Specimen A is tested with a 6 mm gap gauge unable to penetrate Glowing at the top of Specimen D starts to increase Viewed from the exposed side all the dampers and air valves are still in place Unable to penetrate the gap at the top of Specimen A with the 6 mm gap gauge The test is discontinued at the sponsors request.

15 Page 15 of 22 Test Photographs The specimens prior to testing The specimen after 30 minutes of testing

16 Page 16 of 22 The specimens after 30 minutes of testing The specimens after 90 minutes of testing

17 Page 17 of 22 The specimens after 130 minutes of testing The exposed face of the test construction immediately after the test

18 Page 18 of 22 Temperature Data Actual air temperature, together with the temperature/time relationship specified in the Standard Time Specified Actual Furnace Furnace Mins Temperature Temperature Deg. C Deg. C

19 Page 19 of 22 Individual temperatures recorded on the unexposed surface on and adjacent to each specimen Time T/C T/C T/C T/C T/C T/C T/C T/C Number Number Number Number Number Number Number Number Mins Deg. C Deg. C Deg. C Deg. C Deg. C Deg. C Deg. C Deg. C * * *Thermocouple Malfunction

20 Page 20 of 22 Graph showing mean air temperature, together with the temperature/time relationship specified in the Standard Temperature - Deg. C 600 Specified Furnace Temperature Deg. C Actual Furnace Temperature Deg. C Time - Minutes

21 Page 21 of 22 Performance Criteria and Test Results Integrity It is required that there is no collapse of the specimen, no sustained flaming on the unexposed surface and no loss of impermeability. These requirements were satisfied for the periods shown below: Test Result: Specimen A Specimen B Specimen C Specimen D Integrity 130 minutes* 130 minutes* 130 minutes* 130 minutes* *The test was discontinued after a period of 130 minutes. Ongoing Implications Limitations The result relates only to the behaviour of the Air Valve assemblies under the particular conditions of test. They are not intended to be the sole criterion for assessing the potential fire performance of the elements in use, nor do they reflect the actual behaviour in fires. The test result relates only to the specimen tested. Appendix A of BS 476: Part 20: 1987 provides guidance information on the application of fire resistance tests and the interpretation of test data. Application of the result to ducts of different dimensions or supported in any other manner or incorporating different components should be the subject of a design appraisal. Review This report covers a test which was conducted to a procedure which is not the subject of any British Standard specification, but the test utilised the general principles of fire resistance testing given in BS 476: Part 20: Since fire tests are the subject of a continuing Standardisation process, and because existing standards are the subject of review and possible amendment and new interpretations, it is recommended that the report be referred back to the test laboratory after a period of two years to ensure that the methodology adopted and the results obtained remain valid in the light of the situation prevailing at that time.

22 Page 22 of 22 Conclusions Evaluation against objective Four specimens of Uninsulated Air Valves have been subjected to a fire resistance test utilising the general principles and methodology of BS 476: Part 20: If the specimens were to be assessed against the integrity performance requirements specified in BS 476: Part 20: 1987, the results could be expressed as follows: Test Result: Specimen A Specimen B Specimen C Specimen D Integrity 130 minutes* 130 minutes* 130 minutes* 130 minutes* *The test was discontinued after a period of 130 minutes.

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