SAFETY ON A BROADER SCALE Safety and security for people, processes, plants, communities and environment
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1 Phil Jarrell, Director Integrated Protective Solutions June, 2016 SAFETY ON A BROADER SCALE Safety and security for people, processes, plants, communities and environment
2 1 INTEGRATED PROTECTIVE SOLUTIONS Honeywell s Integrated Protective Solutions deliver Safety Shutdown, Fire & Gas, Physical and Cyber Security holistically across process facilities. Together these solutions ensure that process, plant, people and environment are safer and more secure than ever before. They include independent yet interrelated layers of protection to prevent, detect and mitigate potential safety and security risks and threats.
3 INTEGRATED PROTECTIVE SOLUTIONS Protecting Process, Plant, People and Environment 2 Safety Shutdown Systems to Prevent Process Incidents Safety Manager to detect potentially dangerous conditions, shutdown automatically and safely, and provide root-cause analysis Process Fire & Gas Solutions to Detect Leaks and Prevent Fires Fixed and Portable gas-detection devices Fire Detection, Control, Alarming and Suppression solutions Personnel and location monitoring Physical Security Solutions to Detect and Respond to Incidents Intelligent Radar/Sonar/Video surveillance, Intrusion Detection and Alarming Access control, mustering, visual process monitoring OneWireless Solutions Industrial Cyber Security Solutions Alarm Management Solutions Wireless network access points and transmitters Portable gas detectors and personnel location awareness Managed cyber security services Cyber security software Integrated partner technology Analysis and reporting software Enforcement of designed alarm limits Consulting Services Provided Across the Spectrum
4 3 FIRE AND GAS SOLUTIONS Detect, control and respond to incidents Continuously monitor for heat, smoke and toxic or combustible gas levels within plants, and provide early warning of an abnormal situation before it becomes a hazard. Reduce insurance premiums Comply with safety standards and regulations Optimize risk reduction and operational performance Improve lifecycle sustainability One-stop Fire & Gas supplier
5 4 EXPERION INDUSTRIAL SECURITY (EIS) Coordinate responses to events via process integration REMOTE ASSETS Pipeline/Land/Marine Extended Boundaries PERIMETER Deterrent/Visual Boundaries PERIMETER Intruder Detection Monitoring LIGHTING Deterrent/Visual Surveillance ACCESS CONTROL Smart Cards & Biometrics Accountability ONE-WIRELESS MESH LAN/WAN INTELLIGENT VIDEO Surveillance & Assessment Process / Security VISITOR MANAGEMENT Contractors-Visitors Contractor Management Emergency Responsiveness INTEGRATED ENTERPRISE-WIDE ICSS & SECURITY MANAGEMENT
6 ONEWIRELESS SOLUTIONS Improve safety and reliability with a proven, secure, stable wireless network WDM Host Application Servers (e.g. DVM, Experion, Field Advisor, etc. ) WLC PCN ISA100.11a, HART IEEE a/n Backhaul IEEE b/g Wi-Fi RSSI Signal for Location TCP/IP Ethernet Mobile Video & Collaboration 5 Huawei or Cisco Access Points XYR6000 ISA100 LocaXion Anchors Wireless Beacon Battery-Powered LA - Dec 2015 ConneX1 Wireless Portable Gas Detector Wireless Fixed gas detector with ISA 100 Mobile Station FlexLine ISA 100 Field Advisor/Mobile Access XNX with OW Adaptor H 2 S Gas Detection
7 6 PERSONNEL SAFETY SOLUTIONS Monitor personnel for exposure to hazards and rescue safely Worker exposed, alarmed, location and condition determined Muster and automatically account for personnel Major gas leak ZONE 1 HSE Officer receives alarm and location; alerts responders Operations receives alarms, alerts and location from system Worker is rescued and gets back to his family
8 7 POWER OF INTEGRATION A safer and more secure work environment Meaningful information to stakeholders across Plant Operations, Security, Fire, Emergency Response and Management Reduced total cost of ownership Increased protection through a layered approach Eliminate islands of automation Increased situational awareness Historical data collection and trending for root cause analysis Improved decision-making for faster response to incidents
9 8 REDUCING RISKS AND COSTS TO ALARP (1) Risk Assessment Programs Determine Priorities External Factors Regulations, Incidents, Corp Goals Drive Corporate HSSE/PSM (2) to Do Site Risk Assessments In Order to Identify Top Risks Which Then Justify LOP (3) Projects And Periodically Refresh Site Risk Assessments After Which Require Ongoing LOP Validation Continuous Compliance Monitoring Maintains Reduced Risk Exposure Which May Include DCS/SIS Upgrades Process Fire & Gas Upgrades Plant Security Upgrades Emergency Response Centers Smart Operations Software Training PPE Upgrades Cyber Security Temporary Situations Turnaround Safety/Security Startup/Shutdown Post-Incident Analysis Leveraging Experience Gained From HON Chemical Plants (1) As Low As Reasonably Practicable (2) Health, Safety, Security, Environmental / Process Safety Management (3) Layers of Protection
10 9 SUMMARY An integrated and holistic approach to protect the plant, people and environment Enables improved situational awareness and better, faster response to incidents by all responsible stakeholders Encompasses solutions for Risk Assessment, Safety Shutdown, Process Fire & Gas, Physical Security, Cyber Security and Alarm Management Solutions integrate with the DCS and Operations alarm management strategies
11 10 SERVING CUSTOMERS WORLDWIDE Engineering Procurement Construction Customers
12 11
13 Appendix 12
14 13 SAFETY SHUTDOWN SYSTEMS Safe and reliable shut down of process units before process excursions become incidents Safety system architecture for both centralized and decentralized system designs Out of the box SIL3 rated system with tools to reduce engineering design, FAT, and commissioning Integration of the safety system into the DCS continues with multiple advantages to Experion + Safety Manager Ability to take on complex international projects by providing integration capabilities through regional COE s
15 14 ALARM MANAGEMENT Reduce nuisance alarms and focus on important alarms and actions Honeywell DynAMo empowers operators with more effective alarm management. Honeywell s experts deliver alarm improvement services to asses and rationalize alarm systems to assure they perform as designed. Reduction in incidents and their severity Reduction in run to fail maintenance improved equipment service factors and reliability Reduction in Standing Alarms Reduced unplanned downtime
16 15 INDUSTRIAL CYBER SECURITY SOLUTIONS Protect critical infrastructure from cyber attacks Professional Field Services Advisory consulting Cyber security solutions that protect the availability, safety, and reliability of industrial Implementation and systems integration facilities, critical infrastructure and the Industrial Internet of Things (IIoT). Operational service and support Defend against emerging cyber security threats specific to the IACS Managed Cyber Security Services Establish secure connections between plant networks and the IT network Continuous monitoring & reporting Ensure ongoing awareness of new vulnerabilities and Advanced Persistent Threats (APTs) Protection management Intelligence Reporting Timely response to, and fast recovery from, cyber incidents Meet regulatory compliance requirements Cyber Security Software/Technology Industrial Cyber Security Risk Manager Integrated Partner Technology
17 16 WORLD-CLASS PROJECT EXECUTION One of the widest portfolio of safety and security products which can be integrated to reduce the amount of hardware and proprietary protocols Regional centers of excellence (COE s) are staffed with subject matter experts on safety, F&G, security, etc. allowing us to take on large complex projects COE TUV certified engineers provide compliance to international standards and understanding of local regulatory codes Use of LEAP to reduce system design engineering and FAT Use of I/O virtualization to test logic offline without a full system of hardware
18 17 CASE STUDIES Kuwait National Petroleum Corp. Reliance Industries, Jamnagar Shah Gas Development Emerging customer trend of integrating the fire & gas system into the process safety system A fully integrated system with detection, alarming and suppression devices to meet local and international standards. Improved operational & maintenance performance using Experion as a single window to view all process (DCS/SIS), nonprocess (F&G) and monitoring (CCTV) systems. A maintenance/service contract for 5 years Honeywell as a Main Automation Contractor (MAC), for extremely large projects, pulling together multiple packages (DCS, SIS, F&G, security and instrumentation) to mitigate risk and maintain project schedule.
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