CAB HEATER KIT P/N 2879967 APPLICATION RANGER 570 AND RANGER 570 CREW BEFORE YOU BEGIN Read these instructions thoroughly and make sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information. 10 6 11 10 1 9 5 4 2 3 8 7 KIT CONTENTS Ref Qty Part Description Part Number 1 4 11 Panduit Strap 7080492 2 2 1/2 Hose High Temperature Heater 5412724-275 3 1 XP Splice Butt 2205073 4 1 Heater Cab 2205604 5 1 Heater Control Assembly 2635424 6 4 Rectangle Vent 3120156 7 1 Cab Heater Cover 5451393 8* 8 Screw 7512026 9 3 Short Air Heater Duct 8360138 10 1 Long Air Heater Duct 8360139 11 4 Heater Vent Adapter 8360140 1 Instructions 9925255 ITEM MARKED (*) IS INCLUDED IN HARDWARE KIT PN 2205560. P/N 9925255 Rev 03 04/15 Page 1 of 13
TOOLS NEEDED Safety Goggles Pliers Utility Knife 3 Hole Saw Saw/Air Saw Torx Wrench Set Drill Deburring Tool or Sandpaper APPROXIMATE ASSEMBLY TIME 30-40 mins IMPORTANT Your Polaris CAB HEATER KIT is exclusively designed for your vehicle. Please read the installation instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform all installation steps correctly in the sequence shown. INSTALLATION INSTRUCTIONS 1. Park the vehicle. Turn the key to OFF position and remove from the vehicle. 2. Remove the upper dash panel (A) by removing seven tuflok rivets (B). A B 3. Remove the lower dash panel by removing four rivets (B) and two M6 bolts (C) as shown in figure. C B P/N 9925255 Rev 03 04/15 Page 2 of 13
4. Make cutouts (D) on scribe marks on upper dash panel (A). D A 5. Install vent (6) and adapter vent (11) on upper dash panel (A). NOTE: Vent should be fitted properly into snap fits of vent adapter (11). 11 6 A 6. Make cutouts (D) on scribe marks on lower dash panel. D P/N 9925255 Rev 03 04/15 Page 3 of 13
7. Install vent (6) and adapter vent (11) on lower dash panel. NOTE: Vent should be fitted properly into snap fits of vent adapter. 6 11 8. Make cutout (D) on front floor using supplied template (template 1). See figure. Template 1 Top Edge of Dash D P/N 9925255 Rev 03 04/15 Page 4 of 13
9. Using supplied templates mark hole locations for drilling two 2 holes (E) (templates 3 and 4), two 11/16 holes (F) and four 5/16 holes (G) (template 2) onto the dash panel as shown in figure. Drill holes using hole saw. E F G Template 2 P/N 9925255 Rev 03 04/15 Page 5 of 13
Template 3 Template 4 10. Install upper (H) and lower (J) manifolds of heater assembly. Install heater assembly (4), vent-sq (K), lower air-manifold (J), and upper air manifold (H) with self-tapping screws (L) on floor front. 4 L H J K P/N 9925255 Rev 03 04/15 Page 6 of 13
11. Install washers (M) and nuts (N) on back side of floor panel to install heater cab. Tighten the nuts (M). N M 12. Connect the hose (P) and hose (R) to the back of heater assembly (4). Clamp the hoses if required. See Figure. R P P/N 9925255 Rev 03 04/15 Page 7 of 13
13. Connect the hose (2) to the engine and connect the other end to the hose (P) from through the splice butt (3) as shown in Figure. Connect the other hose (R) to the hose (2). See Figure. 2 P 3 R 14. Route the power wires up along the frame cross member and through the grommet in the fire wall. Route switch connectors so they are in the area of the center control panel at reassembly. 15. Install keyed yellow wire, ground black and red wire onto the appropriate terminals on the terminal block. See Figure. P/N 9925255 Rev 03 04/15 Page 8 of 13
16. Install three short air heater duct (9) and one long air heater duct (10) between upper air manifold and adapter vents with four panduit straps (1). 9 10 1 17. Install heater control (5) and heater cab cover (7) with Hi/Lo screws (8). 8 5 8 7 P/N 9925255 Rev 03 04/15 Page 9 of 13
TOP MOUNTING TEMPLATE FOR DISTRIBUTOR ADAPTER This template is not drawn as per scale and should be used only for reference. Template 1 39 [1.6] 85 [3.4] 79 [3.1] 6 [.2] 121 [4.8] 124 [4.9] 120 [4.7] DRILL Ø 20.64 [.81] HOLE 50 [2.0] 179 [7.1] TOP EDGE OF DASH P/N 9925255 Rev 03 04/15 Page 10 of 13
FIREWALL MOUNTING TEMPLATE This template is not drawn as per scale and should be used only for reference. Template 2 108 [4.25] 2X 49.5 [1.95] 2X 112.4 [4.43] 2X EXISTING FEATURES FOR REFERENCE DRILL Ø 8.0 [5/16] 4X 2X DRILL Ø 17.5 [11/16] 72 [2.84] 67.5 [2.66] 2X P/N 9925255 Rev 03 04/15 Page 11 of 13
BOTTOM LOUVER MOUNTING TEMPLATE This template is not drawn as per scale and should be used only for reference. Template 3 CUT Ø 52.3 [2.06] HOLE 64.9 [2.55] 39.5 [1.56] P/N 9925255 Rev 03 04/15 Page 12 of 13
2 ROUND LOUVER DRILL TEMPLATE This template is not drawn as per scale and should be used only for reference. Template 4 CUT 52.3 [2.06] HOLE FRONT FACE MOUNTING COMPARTMENT FOLD LINE 28.5 [1.02] 79.2 [3.12] FLOOR OF MOUNTING COMPARTMENT P/N 9925255 Rev 03 04/15 Page 13 of 13