Multi-Zone Wireless Control Training Systems ( )

Multi-Zone Wireless Control Training Systems 593306 (3467-00) LabVolt Series Datasheet Festo Didactic en 120 V - 60 Hz 11/2018

Table of Contents General Description 2 Courseware 2 Topic Coverage 3 List of Available Training Systems 3 Optional Equipment 3 Available Training Systems 4 Equipment Description 9 Optional Equipment Description 21 General Description The Multi-Zone Wireless Control Training Systems form a complete introduction to the multi-zone wireless control of heating, ventilation, and air conditioning (HVAC) systems. They cover rooftop unit and zone controllers interacting via a wireless communication protocol. This includes floating and analog control of a single-zone, as well as multi-zone control. The training system allows students to acquire hands-on experience with industrial HVAC control equipment. Throughout the program, students connect and configure rooftop units and zone controllers. They also perform troubleshooting exercises on the training system. The course material covers important topics related to HVAC systems, such as heating, cooling, free cooling, and ventilation. The Multi-Zone Wireless Control Training Systems are part of the HVAC-R line of products. Three variants are available: Model 3467-0 is a complete training system that includes a workstation with enough space to accommodate two student groups. Model 3467-A is a complete training system that does not include the above-mentioned workstation. It is designed to allow a second team of students to perform exercises on the workstation provided with Model 3467-0. Model 3467-B is an add-on to the Electric Heating Training System, Model 3460-0. It provides to users that already have this system all the equipment necessary to complete the exercises in the Multi-Zone Wireless Control Training System, Model 3467-0, without any unnecessary duplication of equipment. A complementary training system is also available as an add-on to any of the above Multi-Zone Wireless Control Training Systems: Model 3468 is an add-on that covers human-machine interfaces (HMI) with a supervisory controller connected to the training system. It also provides an introduction to lighting control and fire alarm protection in a building. Courseware Full-color courseware is included with the Multi-Zone Wireless Control Training System. The student manual provides all the theoretical matter required, lab exercise procedures to be performed with the training equipment, and review questions. The instructor guide has the same content as the student manual plus the answers to procedure and review questions. 2 Festo Didactic

Topic Coverage HVAC systems Rooftop units and rooftop unit controllers Floating and analog control Networks Communication protocols Heating Cooling and free cooling Energy savings Ventilation Occupancy modes and schedules Single-zone and multi-zone systems Troubleshooting Estimated program duration: 15 hours List of Available Training Systems Model Qty Description 1 Multi-Zone Wireless Control Training System 588473 (3467-00) 1 Multi-Zone Wireless Control Training System (Second Team Add-On) 588474 (3467-A0) 1 Multi-Zone Wireless Control Training System (Add-On to Model 3460-0) 588475 (3467-B0) 1 Lighting and Fire Alarm Training System Add-On 588476 (3468-00) Optional Equipment Model Qty Description 1 Electricity Fundamentals (Manuals on CD-ROM) 585314 (89688-A0) Festo Didactic 3

Available Training Systems Multi-Zone Wireless Control Training System 588473 (3467-00) The Multi-Zone Wireless Control Training System is a complete introduction to the multi-zone wireless control of heating, ventilation, and air conditioning (HVAC) systems. It covers rooftop units and zone controllers interacting via a wireless communication protocol. This includes floating and analog control of a single-zone, as well as multi-zone control. The training system comprises all the equipment required to perform the exercises in the courseware, as well as a workstation with enough space to accommodate two student groups. List of Equipment Model Qty Description 1 Workstation 587643 (3451-00) 1 Power Source 588255 (46200-00) 1 Control Transformer 588263 (46208-00) 1 Rooftop Unit Controller 588279 (46264-00) 1 Zone Controller (Floating) 588280 (46265-00) 1 Zone Controller (Analog) 588281 (46266-00) 1 Multi-Zone Wireless Control Training System 588282 (46267-00) 1 Multimeter 588288 (46290-00) 1 Test Lead Kit 588293 (46295-07) List of Manuals Manual Description Wireless Multi-Zone HVAC Control (Student Manual) 583861 (20588-00) Wireless Multi-Zone HVAC Control (Instructor Guide) 583862 (20588-10) Table of Contents of the Manual(s) Wireless Multi-Zone HVAC Control (Student Manual) (583861 (20588-00)) 1 Familiarization 2 Rooftop Unit Control 3 Single-Zone Control (Floating and Analog) 4 Multi-Zone Control 4 Festo Didactic

Optional Equipment Model Qty Description 1 Table 587645 (3452-00) System Power Requirements Voltage Current Frequency Intended Location 120 V 12 A 60 Hz On a table able to support the weight of the equipment 1110 x 490 x 1092 mm (43.8 x 19.3 x 43 in) Multi-Zone Wireless Control Training System (Second Team Add-On) 588474 (3467-A0) The Multi-Zone Wireless Control Training System (Second Team Add-On) is a complete introduction to the multi-zone wireless control of heating, ventilation, and air conditioning (HVAC) systems. It covers rooftop units and zone controllers interacting via a wireless communication protocol. This includes floating and analog control of a single-zone, as well as multizone control. The training system comprises all the equipment required to perform the exercises in the courseware, without the workstation included in the Multi-Zone Wireless Control Training System, Model 3467-0. It is designed to allow a second team of students to perform exercises on the workstation provided with Model 3467-0. List of Equipment Model Qty Description 1 Power Source 588255 (46200-00) 1 Control Transformer 588263 (46208-00) 1 Rooftop Unit Controller 588279 (46264-00) 1 Zone Controller (Floating) 588280 (46265-00) 1 Zone Controller (Analog) 588281 (46266-00) 1 Multi-Zone Wireless Control Training System 588282 (46267-00) 1 Multimeter 588288 (46290-00) 1 Test Lead Kit 588293 (46295-07) Festo Didactic 5

List of Manuals Manual Description Wireless Multi-Zone HVAC Control (Student Manual) 583861 (20588-00) Wireless Multi-Zone HVAC Control (Instructor Guide) 583862 (20588-10) Table of Contents of the Manual(s) Wireless Multi-Zone HVAC Control (Student Manual) (583861 (20588-00)) 1 Familiarization 2 Rooftop Unit Control 3 Single-Zone Control (Floating and Analog) 4 Multi-Zone Control Optional Equipment Model Qty Description 1 Table 587645 (3452-00) System Power Requirements Voltage Current Frequency 120 V 12 A 60 Hz Intended Location Installed in the workstation of the Multi-Zone Wireless Control Training System, Model 3467-0 Multi-Zone Wireless Control Training System (Add-On to Model 3460-0) 588475 (3467-B0) The Multi-Zone Wireless Control Training System (Add-On to Model 3460-0) is a complete introduction to the multi-zone wireless control of heating, ventilation, and air conditioning (HVAC) systems. It covers rooftop units and zone controllers interacting via a wireless communication protocol. This includes floating and analog control of a single-zone, as well as multizone control. The training system is an add-on to the Electricity Fundamentals Training System, Model 3460-0. It provides to users that already have this system all the equipment necessary to complete the exercises in the Multi-Zone Wireless Control Training System, Model 3467-0, without any unnecessary duplication of equipment. List of Equipment 6 Festo Didactic

Model Qty Description 1 Rooftop Unit Controller 588279 (46264-00) 1 Zone Controller (Floating) 588280 (46265-00) 1 Zone Controller (Analog) 588281 (46266-00) 1 Multi-Zone Wireless Control Training System 588282 (46267-00) 1 Test Lead Kit 588297 (46295-B7) List of Manuals Manual Description Wireless Multi-Zone HVAC Control (Student Manual) 583861 (20588-00) Wireless Multi-Zone HVAC Control (Instructor Guide) 583862 (20588-10) Table of Contents of the Manual(s) Wireless Multi-Zone HVAC Control (Student Manual) (583861 (20588-00)) 1 Familiarization 2 Rooftop Unit Control 3 Single-Zone Control (Floating and Analog) 4 Multi-Zone Control Optional Equipment Model Qty Description 1 Table 587645 (3452-00) System Intended Location Installed in the workstation of the Electricity Fundamentals Training System, Model 3460-0 Lighting and Fire Alarm Training System Add-On 588476 (3468-00) The Lighting and Fire Alarm Training System Add-On complements the Multi-Zone Wireless Control Training System, Model 3467. It covers human-machine interfaces (HMI) with a supervisory controller connected to the training system, and provides an introduction to lighting control and fire alarm in a building. List of Equipment Festo Didactic 7

Model Qty Description 1 Supervisory Controller 588277 (46260-00) 1 Network Relay 588283 (46269-00) 1 Network Station 588284 (46270-00) 1 Single-Zone Fire Alarm Control Panel 588285 (46274-00) 1 Fire Alarm Initiating Devices 588286 (46275-00) 1 Fire Alarm Notification Appliance 588287 (46276-00) 1 Test Lead Kit 588294 (46295-08) List of Manuals Manual Description Wireless Multi-Zone HVAC Control (Student Manual) 589227 (52130-00) Wireless Multi-Zone HVAC Control (Instructor Guide) 589223 (52130-10) Table of Contents of the Manual(s) Wireless Multi-Zone HVAC Control (Student Manual) (589227 (52130-00)) 1 Supervisory Controller 2 Lighting Control 3 Fire Alarm System Part 1 4 Fire Alarm System Part 2 Optional Equipment Model Qty Description 1 Electricity Fundamentals (Manuals on CD-ROM) 585314 (89688-A0) System Intended Location Installed in the workstation of the Multi-Zone Wireless Control Training System 8 Festo Didactic

Equipment Description Workstation 587643 (3451-00) The workstation allows two student groups to work simultaneously. The structure is pre-assembled, made of steel, and intended for use on a table (not supplied, offered as option). Four pairs of mounting rails firmly hold the modules of the HVAC-R line of products in place. One holder on each side permits users to neatly arrange the test leads. A touch-screen computer mount (not supplied, offered as option) can be attached to either side. Available Space Intended Location Power Source 588255 (46200-00) Provides enough space for two student teams, one on each side. On a table able to support the weight of the equipment The Power Source provides power to the other modules of the training system through 4 mm terminals. The module can be powered via standard single-phase ac power outlets. The power source output voltage is equal to the voltage of the ac power network to which the power source is connected. A thermal-magnetic circuit breaker provides overcurrent and shortcircuit protection. Festo Didactic 9

Power Requirements Current Service Installation Power Output Voltage Current Frequency Circuit Breaker Type Ratings 12 A Standard single-phase ac outlet 120 V 12 A 60 Hz Two-pole, current-limiting, thermal-magnetic 12 A 292 x 149 x 90 mm (11.5 x 5.87 x 0.35 in) Control Transformer 588263 (46208-00) The Control Transformer converts the ac power network voltage to 24 V ac voltage for control purposes. It has taps on the primary side to accommodate different input voltages. Access to the primary windings of the transformer is achieved via 4 mm terminals, while access to the secondary windings is achieved via 2 mm terminals. Terminals on the primary winding as well as the secondary winding are fuse-protected. The module also includes four fault-insertion switches to teach the principles of troubleshooting, as well as two ground terminals. Control Transformer Ratings Primary Terminals Secondary Terminals Fuse 1 Location Ratings Fuse 2 Location Ratings Fuse 3 Location Ratings Fuse 4 Location Ratings Fault-Insertion Switches 4 75 VA 50/60 Hz 0 V, 120 V, 208 V, 240 V, and 480 V 0 V and 24 V 120 V primary terminal 250 V 0.75 A TT 208 V primary terminal 250 V 0.5 A TT 240 V primary terminal 250 V 0.5 A TT 0 V secondary terminal 250 V 3 A TT 292 x 149 x 90 mm (11.5 x 5.87 x 0.35 in) 10 Festo Didactic

Supervisory Controller 588277 (46260-00) The Supervisory Controller is primarily used to monitor and control the local network of controllers. A graphical interface, accessed through a remote computer, regroups the necessary information on the system (temperatures, CO2 levels, opening of dampers, etc.) and provides direct control over the inputs and the outputs. This interface (HMI) is particularly useful to troubleshoot the HVAC system. In addition to the HVAC equipment, the Supervisory Controller also manages lighting systems and other electrical equipment to ensure the comfort of the occupants. The Supervisory Controller module connects to other devices via several communication protocols, such as Ethernet (access to the interface), Zigbee (wireless network), and BACnet (FC bus communications). The module requires power from the Power Source, Model 46200. Power Requirements Communication Protocols Communication Protocols 85-264 V ac 0.65 A 47-63 Hz Ethernet Zigbee BACnet Festo Didactic 11

Rooftop Unit Controller 588279 (46264-00) as two ground terminals. The Rooftop Unit Controller is fitted with a typical rooftop unit controller in the module upper section. It communicates with the zone controllers via the Zigbee wireless protocol. A single multiple-strand cable connects all sensors from the Multi- Zone Wireless Control Layout, Model 46267, while 2 mm leads relay the output signals from the module to the layout. The Rooftop Unit Controller is powered using the 24 V ac terminals of the Control Transformer, Model 46208. The module also includes four faultinsertion switches to teach the principles of troubleshooting, as well Rooftop Unit Controller Type Z-Air ZR3520w Terminals RC Power supply for cooling and fan RH Power supply for heating G Blower output Y1 and Y2 Cooling stage 1 and 2 outputs W1 and W2 Heating stage 1 and 2 outputs BPD Bypass damper 0-10 V dc analog output EC Economizer 0-10 V dc analog output Sensors Input DC Discharge air temperature sensor input OS Outdoor air temperature sensor input Scom Return air, discharge air, and outdoor air sensors reference input RS Return air temperature sensor input AI Airflow 0-5 V dc analog input SP Static pressure 0-5 V dc analog input Fault-Insertion Switches 4 292 x 149 x 90 mm (11.5 x 5.87 x 0.35 in) 12 Festo Didactic

Zone Controller (Floating) 588280 (46265-00) as two ground terminals. The Zone Floating Controller is fitted with a typical floating controller in the module upper section. Communication with the rooftop unit controller is achieved via the Zigbee wireless protocol. The controller uses floating control to manage the opening/closing of the zone damper and local heating in the zone. Buttons and switches are available on the module faceplate to set the different zone parameters. The Zone Floating Controller is powered using the 24 V ac terminals of the Control Transformer. The module also includes four faultinsertion switches to teach the principles of troubleshooting, as well Zone Floating Controller Type Z-Air ZR3150W Switches and Control Knobs Switches and Control Knobs Temperature sensor internal/remote switch Occupancy sensor open/losed switch Temperature control knob CO2 level control knob Terminals BO5 Reheat 24 V output, triac-isolated BO3 and BO4 Reheat 24 V ac floating outputs BO1 and BO2 Damper 24 V ac floating outputs Fault-Insertion Switches 4 292 x 149 x 90 mm (11.5 x 5.87 x 0.35 in) Festo Didactic 13

Zone Controller (Analog) 588281 (46266-00) The Zone Analog Controller module has a typical analog controller with motion sensor installed in the top section. It communicates with the rooftop unit controller with the Zigbee wireless protocol. It uses analog control to manage the opening/closing of the zone damper and local heating in the zone. Buttons and switches serve to set the characteristics of the zone. The Zone Analog Controller module must be powered using the 24 V ac terminals of the Control Transformer module. It is equipped with four fault switches and two ground terminals. Zone Analog Controller Type Z-Air ZR3111W Switches and Control Knobs Switches and Control Knobs Temperature sensor internal/remote switch Occupancy sensor open/losed switch Temperature control knob CO2 level control knob Terminals BO5 Reheat 24 V output, triac-isolated AO1 Damper 0-10 V dc analog output AO2 Reheating 0-10 V dc analog output Fault-Insertion Switches 4 292 x 149 x 90 mm (11.5 x 5.87 x 0.35 in) Multi-Zone Wireless Control Training System 588282 (46267-00) The Multi-Zone Wireless Control Training System is the main module of the training system. It represents the building infrastructure (ducts, sensors, dampers, heaters, etc.) and allows the setting of environmental variables such as outside temperature. The first third of the module represents the rooftop unit and the various temperature and pressure sensors. The buttons and connectors have been positioned so that they are close to their schematic 14 Festo Didactic

representation. The second and third sections of the module are identical. Each section represents the infrastructure of a zone including the zone damper, duct electric reheater, duct hot water coil, baseboard heater, sensors, etc. Adjusting the different switches and knobs allows students to simulate the output signals sent by the different sensors normally available in a building HVAC system. LEDs and bar meters indicate the status of the different elements, while 2 mm leads relay the output signals from the simulated sensors to the controllers. The power source provides line power to the module. Power Requirements Multi-Zone Wireless Control Training System Fresh Air Flow Economizer Damper RTU Control Board Sensors Static Pressure Outdoor Temperature Return Temperature Bypass Damper Supply Temperature 90-264 V 1 A 47-63 Hz Control knob Status display and 0-10 V dc control input 6 terminals, 24 V 50/60 Hz DS, OS, Scom, RS, AI, SP Control knob Control knob Control knob Status display and 0-10 V dc control input Control knob 2 x Damper Status display and 0-10 V dc control input 2 x Floating Actuator (Damper) Open/close LEDs and 2 terminals, 24 V 50/60 Hz 2 x Electric Reheater Status display and 0-10 V dc control input 2 x SSR (Electric Reheater) On LED and terminal, 24 V 50/60 Hz 2 x Hot Water Reheater Status display and 0-10 V dc control input 2 x Floating Actuator (Hot Water Reheater) Open/close LEDs and 2 terminals, 24 V 50/60 Hz SSR (Baseboard Heater) On LED and terminal, 24 V 50/60 Hz Network Relay 588283 (46269-00) The Network Relay consists of a deported set of inputs (I) and outputs (O) for the supervisory controller. The state of the different I/Os transits via the BACnet communication protocol to and from the supervisory controller. LEDs corresponding to each input and output are turned on or off on the circuit board to reflect the state of the inputs and outputs. Two LEDs, Light 1 and Light 2, represent large fluorescent lights installed in a zone. The Network Relay is powered using the 24 V ac terminals of the Control Transformer, Model 46208. The module also includes six fault- Festo Didactic 15

insertion switches to teach the principles of troubleshooting, as well as two ground terminals. Power Requirements 24 V 0.4 A 50/60 Hz Communication Protocol BACnet Binary Inputs Number 4 Type Dry contacts Relay Outputs Number 4 Contacts 1 normally open and 1 normally closed Ratings 120 V 10 A 50/60 Hz LEDs Number 2 Ratings 24 V ac 1 W Fault-Insertion Switches 6 292 x 225 x 90 mm (11.5 x 8.86 x 0.35 in) Network Station 588284 (46270-00) The Network Station consists of two light switches whose state is communicated to the supervisory controller via the BACnet protocol. The module allows manual operation of the lights on the Network Relay, Model 46269. The Network Station is powered using the 24 V ac terminals of the Control Transformer, Model 46208. The module also includes four faultinsertion switches to teach the principles of troubleshooting, as well as two ground terminals. Power Requirements 24 V 8 ma 50/60 Hz Communication Protocol BACnet Light Switches Number 2 Fault-Insertion Switches 4 292 x 149 x 90 mm (11.5 x 5.87 x 0.35 in) 16 Festo Didactic

Single-Zone Fire Alarm Control Panel 588285 (46274-00) The Single-Zone Fire Alarm Control Panel receives signals from the Fire Alarm Initiating Devices, Model 46275, and sends emergency signals to the Fire Alarm Notification Appliance, Model 46276, (to alert the occupants). The control panel is also fitted with alarm and trouble relays that interface with other systems in a building to indicate alarm events or circuit troubles. The front panel of the control panel consists of three main sections: indicator LEDs, control buttons, and connections. The Single-Zone Fire Alarm Control Panel includes two standby batteries mounted in the module to power the system during temporary power interruption. The module also includes three fault-insertion switches to teach the principles of troubleshooting, as well as two ground terminals. Power Requirements Initiating Device Notification Appliance Alarm Relay Contacts Ratings (dc) Ratings (ac) Trouble Relay Contacts Ratings (dc) Ratings (ac) Fault-Insertion Switches 4 24 V 1.8 A 50/60 Hz 24 V dc 0.05 A 24 V dc 1 A 1 normally open and 1 normally closed 30 V dc 1 A 120 V ac 0.5 A 50/60 Hz 1 normally open and 1 normally closed 30 V dc 1 A 120 V ac 0.5 A 50/60 Hz Festo Didactic 17

Fire Alarm Initiating Devices 588286 (46275-00) The Fire Alarm Initiating Devices module consists of a manual pull station and a photoelectric smoke detector. Initiating devices are used to detect and send information to the control panel when a risk or an abnormal condition is detected. The module includes six faultinsertion switches to teach the principles of troubleshooting, as well as two ground terminals. Power Requirements 24 V dc 0.05 A Includes: Includes: Manual pull station Photoelectric smoke detector End-of-Line Resistor 4.7 k 0.5 W Fault-Insertion Switches 6 292 x 225 x 90 mm (11.5 x 8.86 x 0.35 in) 18 Festo Didactic

Fire Alarm Notification Appliance 588287 (46276-00) The Fire Alarm Notification Appliance module consists of a horn-strobe station and an end-ofline resistor. The horn-strobe station is a notification appliance that uses audible and visible signals to alert the occupants to take action in the event of a fire or any other emergency. The module also includes four faultinsertion switches to teach the principles of troubleshooting, as well as two ground terminals. Power Requirements 24 V dc 0.34 A End-of-Line Resistor 4.7 k 0.5 W Fault-Insertion Switches 4 292 x 149 x 90 mm (11.5 x 5.87 x 0.35 in) Festo Didactic 19

Multimeter 588288 (46290-00) The multimeter is used to perform voltage, current, and resistance measurements. It is used for troubleshooting exercises requiring basic electrical measurements. Multimeter DC/AC Voltage DC/AC Current Resistance 0.1 mv to 600 V 0.1 µa to 10 A 0.1 to 40 M Capacitance 1 pf to 100 µf Frequency Temperature 0.001 Hz to 10 MHz 760 C (1400 F) Duty Cycle 0.1-99.9% Autoranging Feature Yes Display Counts 4000 Basic Accuracy 0.5% Test Lead Kit 588293 (46295-07) 150 x 70 x 48 mm (5.9 x 2.75 x 1.8 in) 255 g (9 oz) The Test Lead Kit contain all the test leads required to complete the exercises presented in the course material. Test Lead Kit 588294 (46295-08) The Test Lead Kit contain all the test leads required to complete the exercises presented in the course material. 20 Festo Didactic

Test Lead Kit 588297 (46295-B7) The Test Lead Kit contain all the test leads required to complete the exercises presented in the course material. Optional Equipment Description Table (Optional) 587645 (3452-00) The Table is designed to support the Workstation, Model 3451, as well as any equipment installed in it, and provides enough space for additional small items such as a laptop computer. The table surface is made of hard wood. Four lockable casters ensure easy transportation. Capacity (Distributed Load) Intended Location 226.8 kg (500 lb) On the floor (stands on casters) 914 x 1524 x 762 mm (36 x 60 x 30 in) Festo Didactic 21

Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification. Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. Festo Didactic Inc. 2018. All rights reserved. Festo Didactic SE Rechbergstrasse 3 73770 Denkendorf Germany P. +49(0)711/3467-0 F. +49(0)711/347-54-88500 Festo Didactic Inc. 607 Industrial Way West Eatontown, NJ 07724 United States P. +1-732-938-2000 F. +1-732-774-8573 Festo Didactic Ltée/Ltd 675 rue du Carbone Québec QC G2N 2K7 Canada P. +1-418-849-1000 F. +1-418-849-1666 www.labvolt.com www.festo-didactic.com 22 Festo Didactic