PyroMega Dry Heat Depyrogenising Ovens
PyroMega A choice of quality Telstar represents nowadays one of the most advanced and quality alternatives worldwide in the field of sterilisation equipment under cgmp guidelines. Engineering and manufacturing practices follow ISO 9001 procedures, USP and EU pharmacopoeias, GAMP guidelines, etc. Our aim is to make your validation faster, easier and efficient for you. To ensure the equipment meets your requirements, we work in partnership with you and a dedicated team follows your order as a unique project. We develop specific Quality Plan (DQ, IQ and OQ) and undertake factory acceptance testing (FAT). Operating principle Air is blown by a centrifugal fan (1) to a stage one filtering box (2) and heated up by a set of electrical heaters (4). Before entering into the chamber air passes through a stage two HEPA set of filters DOP efficiency 99.99% at 0.3 µm rated for working at high temperatures (5). As a result, our depyrogenising chambers are rated ISO 5. Chamber air is then recycled by a fan (3) through a drilled stainless steel plate (6), designed for adjusting hot air flow according to the load level. This design allows achieving a uniform distribution of air inside the chamber. Another HEPA filter (7) is placed at the air outlet to prevent the entry of possible non-sterile air that could contaminate the load. To achieve a rapid and effective cooling, there is a proportional air renewal.
Design & construction features Durability, Ease of Maintenance All parts submitted to high temperatures are made of mirror polished AISI 316L stainless steel, with an external cladding in AISI 304. Thermal insulation with 120 rock wool is procuring better yields and energy savings. Ergonomic and Reliable Design Standard models feature chamber dimensions to provide easy handling of the load and maximum filtration area. The loading cart has to be sized for being transported by one person and the load should be fully processed under ISO-5 air flow. The chamber dimensions are directly influencing these factors.
Validable, Meets GMP Requirements Telstar uses only first class OEM components which are widely available in the market, making easier its maintenance and replacement operations. Our internal filters have unique advantages: Meet FDA requirements - continuous 350 C, 99.99% at 0.3 µm. Pass exclusive treatment process at 300 C carried out in the plant. Efficiency tested after treatment. Telstar ovens are designed to attain temperature uniformity better than ± 5 C rated at 250 C with the empty chamber. These results ensure obtaining temperature distributions in a repetitive way throughout the whole chamber, as per United States Pharmacopoeia (USP) statements. Productivity, Monitoring, Operational Safety A differential pressure transducer controls the chamber overpressure with regard to the clean room. Another one controls the chamber filter pressure drop, warning automatically in case of HEPA filters clogging. There is a side port for Pt100 probes for validation purposes.
Control systems The unit is PLC controlled, which contains the operating software and parameters for creating and storing recipes or cycles. The control panel features: Colour touch-screen that displays the main functions and performs as humanmachine interface (HMI). Control lights: Locked doors, alarm, cycle running, end of cycle. Push buttons: Open/close door, alarm acknowledgement. Graphic register. The supervisory and control system has two versions: HMI MicroSter The MicroSter is the simplest version, accurate and easy to use, ideal for research laboratories, quality control and auxiliary service equipment. This version includes a thermal printer for recording main events and parameters of the cycle: Operator identification, Batch No., Batch description, Cycle parameters, readings, etc. SCADA PharmaSter This system includes a PC and TFT colour display. The hardware and software package solution allows not only for supervision and control of the process, but also compiling, storing and processing the whole information in a batch oriented mode. The system is fully compliant with 21 CFR Part 11 guidelines.
Technical data MODEL Inner chamber diensions Chamber Volume Width Height Depth l Width Overall diensions Height Depth Approximate Weight Kg PM 350 600 680 830 339 1.600 2.000 1.080 1.200 PM 500 700 840 830 488 1.700 2.000 1.080 1.300 PM 1000 900 1.000 1.150 1.035 1.900 2.000 1.400 1.600 PM 1500 1.030 1.300 1.140 1.526 2.030 2.150 1.390 1.900 PM 2000 1.030 1.300 1.450 1.942 2.030 2.150 1.700 2.200 PM 2500 1.030 1.620 1.450 2.419 2.030 2.470 1.700 2.500 PM 3000 1.030 1.620 1.770 2.953 2.030 2.470 2.020 2.800 PM 3500 1.030 1.620 2.070 3.454 2.030 2.470 2.320 3.100 PM 4000 1.030 1.620 2.390 3.988 2.030 2.470 2.640 3.400 PM 5000 1.030 1.620 3.010 5.022 2.030 2.470 3.260 4.000 Please contact telstar@telstar.com for further information. Options and accessories Cooling design by integrating a water heat exchanger, or by air renewal. Additional temperature probes. Additional data registering devices in standard graphic register. Loading accessories: loading carts, trolleys, trays, etc. Complete panelling. Maintenance access door. SCADA control systems, 21 CFR Part 11 compliant. ISO 9001: Certified Company SPAIN Headquarters Av. Font i Sagué, 55 08227 Terrassa (Spain) T +34 937 361 600 F +34 937 861 380 Santibáñez de Béjar, 3 08042 Madrid T +34 913 717 790 F +34 913 717 791 ITALY Via Girardi 27 20025 Legnano, Milano T +39 033 145 5241 F+ 39 033 144 0752 BR-PYROMEGA-EN-1117 Telstar reserves the right to improvements and specifications changes without notice. MALAYSIA 17A & 17B Jalan PJS 1/32 46150 Petaling Jaya T +66 111 271 3669 FRANCE ZAC de la Clef de saint Pierre 5, rue du groupe Manouchian 78990 Élancourt T +33 (0)1 3013 1870 F +33 (0)1 3062 5477 MEXICO Moliere #330-403 Col. Polanco Reforma CP 11540 Mexico, D.F. T +(52-55) 5282 2678 BANGLADESH Suit No. B-4 (4th Floor) Anam Rangs Plaza Plot No.61, Road No.6/A Dhanmondi, Daka 1209 F +88 02 8192078 NORTH AMERICA 1504 Grundy's Lane Bristol PA 19007 T +1 (215) 826 0770 F +1 (215) 826 0222 CHINA No. 30 Jin Wen Road, Zu Qiao Airport Industrial Park, Pudong District 201323 Shangai T +86 21 58 093 731 F +86 21 58 092 857 BRAZIL Av. Ermano Marchetti, 1435 Zandar 05038-001 Sao Paulo T+ 55 113 4612 1997 INDIA Office No. 312 & 313, 3r floor Manjeera Majestic Coercial, KPHB, JNTU, Hi-Tech City Road, Hyderabad - 500085 T +914 042 410 172 UNITED KINGDOM Unit 4, Shaw Cross Business Park, Horace Waller VC Parade, Dewsbury, West Yorkshire WF12 7RF T +44 (0)1924 455 339 F +44 (0)1924 452 295 PORTUGAL Estrada Consiglieri Pedroso, 71 Edificio D-6º Esq 2730-055 Barcarena, Lisboa T +351 214 350 854 F +351 214 350 089 JAPAN Azbil Corporation Tokyo Building, 2-7-3 Marunouchi, Chiyoda-ku, Tokyo 100-6419, T +81 3 6810 1000 F +81 3 5220 7270 marketing@telstar.com www.telstar.com