EK Installer manual AXC 0 Accessories IHB GB 0-0
Table of Contents General Contents Component positions Common electrical connection Connecting the supply Connecting communication Shunt controlled additional heat General Pipe connections Outline diagram Electrical connection Program settings Electrical circuit diagram Step controlled additional heat 0 General 0 Pipe connections 0 Outline diagram Electrical connection Program settings Electrical circuit diagram Hot water circulation General Outline diagram Electrical connection Program settings Electrical circuit diagram Groundwater pump 0 General 0 Outline diagram 0 Electrical connection Program settings Electrical circuit diagram AXC 0 Table of Contents
General This accessory is used to enable connection and control of (a AXC 0 is required for each of the following accessory functions that is used): Shunt controlled additional heat Step controlled additional heat Pump for hot water circulation Groundwater pump Contents Component positions AA-S AA-X FA x x x x x x Cable ties Heating pipe paste Insulation tape Unit box with accessory card Aluminium tape Temperature sensor EK AA AA-X AA-F AA-X X Electrical components FA Miniature circuit-breaker. 0A X AA AA-X AA-X AA-X AA-S AA-F Terminal block, power supply Accessory card Terminal block, sensors and external blocking Terminal block, communication Terminal block, circulation pump, mixing valve and auxiliary relay DIP switch Fine wire fuse, TAH0V Designations in component locations according to standard IEC - and -. Chapter General AXC 0
0 0 0 0 N N Common electrical connection NOTE All electrical connections must be carried out by an authorised electrician. Electrical installation and wiring must be carried out in accordance with the stipulations in force. The heat pump must not be powered when installing AXC 0. Electrical circuit diagrams are at the end of the chapter for each connection option. Connecting the supply Connect the power supply to terminal block X as illustrated. -X 0V 0Hz N AA-X A B GND AA-X A B GND A B GND -X ON -X -X -X0 -X -X Connecting communication This accessory contains an accessories card (AA) that must be connected directly to the heat pump on the input card (terminal block AA-X). A B GND A B GND AA-X -X ON -X -X -X0 -X -X If several accessories are to be connected or are already installed, the following instructions must be followed. The first accessory card must be connected directly to the heat pump's terminal block AA-X. The following cards must be connected in series with the previous card. Use cable type iyy, EKKX or similar. AXC 0 Chapter Common electrical connection
Shunt controlled additional heat General This connection enables an external additional heater, e.g. an oil boiler, gas boiler or district heating exchanger to aid with heating. The heat pump controls a shunt valve and a circulation pump via AXC 0. If the heat pump cannot maintain the right flow temperature the additional heating starts. When the boiler temperature has been increased to about C, the heat pump sends a signal to the shunt (QN) to open from the addition. The shunt (QN) adjusts so the true flow temperature corresponds with the control system s theoretical calculated set point value. When the heating requirement drops sufficiently so the additional heat is no longer required the shunt (QN) closes completely. Factory set minimum connection time for the boiler is hours (adjustable in menu..). Pipe connections The external circulation pump (GP0) is positioned according to the outline diagram. Shunt valve The shunt valve (QN) is located on the flow line to the climate system after the heat pump according to the outline diagram. Connect the flow line from the heat pump to the external heat source A AB via the T-pipe to port B on the shunt valve (closes at reduced signal). B Connect the flow line to the climate system from the shunt valve to the common port AB (always open) Connect the flow line from the external additional heat to the shunt valve to port A (opens at increased signal). Temperature sensor Install the boiler sensor (BT) in a suitable location in the external addition. External flow temperature sensor (BT, connected in F/F) must be installed on the flow line to the radiators, after the shunt valve (QN). K Install the temperature sensors with cable ties with the heat conducting paste and aluminium tape. Then insulate with supplied insulation tape. NOTE Sensor and communication cables must not be placed near power cables. Chapter Shunt controlled additional heat AXC 0
Outline diagram Explanation EB00 Heat pump system BT Temperature sensor, outdoor BT Temperature sensor, hot water charging BT Temperature sensor, heating medium flow, external CM Expansion vessel, heating medium side EB00 Heat pump F Safety valve, heating medium side GP0 Circulation pump, external HQ Particle filter QM - QMShut-off valve, heating medium side EM External additional heat AA Accessory card (AXC 0) BT Temperature sensor, boiler CM Expansion vessel, closed EM F0 KA QN Miscellaneous CM CP0 EP F QM QM QM RM X Outline diagram F with AXC 0 and external addition Oil/gas boiler Safety valve, heating medium side Auxiliary relay, external additional heat Mixing valve, addition evel vessel, collector side Accumulator tank with hot water coil Collector, brine side Safety valve, brine Filler valve Shut off valve, brine return Shut-off valve Non-return valve Connection, filling brine Designations according to standards - and -. -EM -F0 -CM -EM -BT -QN -EB00-BT -RM -EB00-GP0 -KA -AA -QM -CM -QM -F -X -EB00-BT -EB00 -QM -QM -EB00 -HQ -QM -CP0 -CM -F -EB00 -BT -EP AXC 0 Chapter Shunt controlled additional heat
Outline diagram F with AXC 0 and external addition -EM -F0 -CM -EM -BT -QN -EB00-BT -RM -EB00-GP0 -KA -AA -EB00-BT -QM -EB00 -F -CM -QM -F -X -QM -CM -HQ -QM -QM -EB00 -EP Chapter Shunt controlled additional heat AXC 0
ON Electrical connection External flow temperature sensor (BT) Connect the flow temperature sensor to AA-X:- on the input card in the heat pump. -X 0 0 -X -X -X -X0 -X N F BT NOTE All electrical connections must be carried out by an authorised electrician. Electrical installation and wiring must be carried out in accordance with the stipulations in force. F/F must not be powered when installing AXC 0. BT BT AA-X Connection of sensors and external blocking Use cable type iyy, EKKX or similar. Boiler sensor (BT) Connect the boiler sensor to AA-X:-. External blocking (optional) A contact (NO) can be connected to AA-X:- to block the addition. When the contact closes, the addition is blocked. F Caution The relay outputs on the accessory card can have a max load of A (0 V) in total. Connection of the circulation pump (GP0) Connect the circulation pump (GP0) to AA-X: (0 V), AA-X: (N) and X: (). N 0 AXC 0 Chapter Shunt controlled additional heat
0 0 N Connection of the mixing valve motor (QN) Connect the mixing valve motor (QN) to AA-X: (0 V, open), AA-X: (N) and AA-X: (0 V, close). Connection of the auxiliary relay for additional heating Connect the auxiliary relay for switching the addition on and off to AA-X: (0 V) and AA-X: (N). External auxiliary relay N A A Additional Heating DIP switch The DIP switch on the accessory card must be set as follows. ON -X ON -X -X -X0 -X -X Program settings Program setting of AXC 0 can be performed via the start guide or directly in the menu system. Start guide The start guide appears upon first start-up after heat pump installation, but is also found in menu.. Menu system If you do not make all settings via the start guide or need to change any of the settings, this can be done in the menu system. Menu. - system settings Activating/deactivating of accessories. Select: "shunt controlled add. heat". Menu.. - shunt controlled add. heat Here you can perform the following settings: Select when the addition is to start. Minimum running time. Minimum boiler temperature at which the shunt can start control. Misc. shunt settings. Caution "start addition" in the menus.. (external) and.. (internal) are factory set at 00GM. If both additional heat possibilities are used and you wish one to start before the other the start difference must be changed in one of the menus. Menu. - forced control Forced control of the different components in the heat pump as well as in the different accessories that may be connected. EM-AA-K: Activating the relay for extra heating. EM-AA-K: Signal (close) to mixing valve (QN). EM-AA-K: Signal (open) to mixing valve (QN). EM-AA-K: Activating the circulation pump (GP0). Caution Also see the Installer manual for F/F. Chapter Shunt controlled additional heat AXC 0
Electrical circuit diagram AXC 0 Chapter Shunt controlled additional heat
Step controlled additional heat General With AXC 0 a further three potential free relays are used for addition control, which then gives max linear or binary steps. Pipe connections The extra circulation pump (GP0) is positioned according to the outline diagram. Temperature sensor External flow temperature sensor (BT, connected in F/F) must be installed on the flow line to the radiators, after the additional heat. K Install the temperature sensors with cable ties with the heat conducting paste and aluminium tape. Then insulate with supplied insulation tape. NOTE Sensor and communication cables must not be placed near power cables. 0 Chapter Step controlled additional heat AXC 0
Outline diagram Explanation EB External additional heat AA Accessory card (AXC 0) CM Expansion vessel, closed EB External electrical additional heat F0 Safety valve, heating medium side QM0 - QMShut-off valve, heating medium side RN Trim valve EB00 Heat pump system BT Temperature sensor, outdoor BT Temperature sensor, hot water charging BT Temperature sensor, heating medium flow, external CM Expansion vessel, heating medium side EB00 Heat pump Outline diagram F with AXC 0 and external addition -EB -F0 F Safety valve, heating medium side GP0 Circulation pump, external HQ Particle filter QM - QMShut-off valve, heating medium side Miscellaneous CM evel vessel, collector side CP0 Accumulator tank with hot water coil EP Collector, brine side F Safety valve, brine QM Filler valve QM Shut off valve, brine return QM Shut-off valve RM Non-return valve X Connection, filling brine Designations according to standards - and -. -CM -EB -QM0 -QM-RN -AA -EB00 -GP0 -EB00-BT -RM -QM -EB00-BT -CM -QM -F -X -EB00 -QM -QM -EB00 -HQ -QM -CP0 -CM -F -EB00 -BT -EP AXC 0 Chapter Step controlled additional heat
Outline diagram F with AXC 0 and external addition -EB -F0 -CM -EB -QM0 -EB00 -GP0 -EB00-BT -QM -RN -RM -AA -EB00-BT -QM -EB00 -F -CM -QM -F -X -QM -CM -HQ -QM -QM -EB00 -EP Chapter Step controlled additional heat AXC 0
ON Electrical connection External flow temperature sensor (BT) Connect the flow temperature sensor to AA-X:- on the input card in the heat pump. -X 0 0 -X -X -X -X0 -X N F BT NOTE All electrical connections must be carried out by an authorised electrician. Electrical installation and wiring must be carried out in accordance with the stipulations in force. F/F must not be powered when installing AXC 0. BT BT AA-X Connection of sensors and external blocking Use cable type iyy, EKKX or similar. External blocking (optional) A contact (NO) can be connected to AA-X:- to block the addition. When the contact closes, the addition is blocked. F Caution The relay outputs on the accessory card can have a max load of A (0 V) in total. Connection of the circulation pump (GP0) Connect the circulation pump (GP0) to AA-X: (0 V), AA-X: (N) and X: (). N 0 AXC 0 Chapter Step controlled additional heat
0 0 N Connecting additional step Connect step to AA-X: and. Connect step to AA-X: and. Connect step to AA-X: and. DIP switch A A A A A A STEG STEG STEG The DIP switch on the accessory card must be set as follows. ON -X ON -X -X -X0 -X -X Program settings Program setting of AXC 0 can be performed via the start guide or directly in the menu system. Start guide The start guide appears upon first start-up after heat pump installation, but is also found in menu.. Menu system If you do not make all settings via the start guide or need to change any of the settings, this can be done in the menu system. Menu. - system settings Activating/deactivating of accessories. Select: "step controlled add. heat". Menu.. - step controlled add. heat Here you can perform the following settings: Select when the addition is to start. Set max permitted number of additional steps. If binary stepping is to be used. Caution "start addition" in the menus.. (external) and.. (internal) are factory set at 00GM. If both the additional heat possibilities are used and you wish to have more steps the start difference must be changed in one of the menus. Menu. - forced control Forced control of the different components in the heat pump as well as in the different accessories that may be connected. EB-AA-K: Activating additional step. EB-AA-K: Activating additional step. EB-AA-K: Activating additional step. EB-AA-K: Activating the circulation pump (GP0). Caution Also see the Installer manual for F/F. Chapter Step controlled additional heat AXC 0
Electrical circuit diagram AXC 0 Chapter Step controlled additional heat
Hot water circulation General One pump can be controlled for the circulation of the hot water during selectable periods. Outline diagram Explanation EB00 Heat pump system BT Temperature sensor, outdoor BT Temperature sensor, hot water charging BT Temperature sensor, heating medium flow, external CM Expansion vessel, heating medium side EB00 Heat pump F Safety valve, heating medium side GP0 Circulation pump, external HQ Particle filter QM - QMShut-off valve, heating medium side QZ Hot water circulation AA Accessory card (AXC 0) GP Circulation pump, domestic hot water circulation QN -way valve, hot water circulation RM - RM Non-return valve RN - RN Control valve Miscellaneous CM evel vessel, collector side CP0 Accumulator tank with hot water coil EP Collector, brine side F Safety valve, brine QM Filler valve QM Shut off valve, brine return QM Shut-off valve RM Non-return valve X Connection, filling brine Designations according to standard IEC -. Chapter Hot water circulation AXC 0
Outline diagram F with AXC 0 and hot water circulation -QM -EB00-BT -CM -QM -F -X -EB00 -QM -QZ -AA -RN -RM -GP -QM -EB00 -HQ -QM -CP0 -RN -RM -QN -CM -F -EB00 -BT -EB0 -EP Outline diagram F with AXC 0 and hot water circulation -EB00-BT -QM -CM -QM -F -X -EB00 -QM -CM -F -HQ -QM -QZ -AA -GP -RN -RM -QM -RN -RM -QN -EB00 -EB0 -EP AXC 0 Chapter Hot water circulation
ON 0 0 N Electrical connection DIP switch The DIP switch on the accessory card must be set as follows. -X -X 0 0 -X -X -X0 -X N ON AA-S -X ON -X -X -X0 -X -X NOTE All electrical connections must be carried out by an authorised electrician. Electrical installation and wiring must be carried out in accordance with the stipulations in force. F/F must not be powered when installing AXC 0. Caution The relay outputs on the accessory card can have a max load of A (0 V) in total. Connection of the circulation pump (GP) Connect the circulation pump (GP) to AA-X: (0 V), AA-X: (N) and X: (). Unit box External Program settings Program setting of AXC 0 can be performed via the start guide or directly in the menu system. Start guide The start guide appears upon first start-up after heat pump installation, but is also found in menu.. Menu system If you do not make all settings via the start guide or need to change any of the settings, this can be done in the menu system. Menu. - system settings Activating/deactivating of accessories. Select: "hot water recirc.". Menu.. - hot water recirc. Setting operating time, downtime and period times. N Caution Also see the Installer manual for F/F. GP AA-X X Chapter Hot water circulation AXC 0
Electrical circuit diagram AXC 0 Chapter Hot water circulation
Groundwater pump General With AXC 0 a ground water pump can be connected to the heat pump if the software controlled output (AUX output) is used for something else. This connection enables the use of ground water as heat source. The ground water is pumped up to an intermediate heat exchanger. An intermediate heat exchanger is used to protect the heat pump's exchanger from dirt and freezing. The water is released into a buried filtration unit or a drilled well. The ground water pump runs at the same time as the brine pump. Outline diagram Explanation EB00 Heat pump system BT Temperature sensor, outdoor BT Temperature sensor, hot water charging BT Temperature sensor, heating medium flow, external CM Expansion vessel, heating medium side EB00 Heat pump F Safety valve, heating medium side GP0 Circulation pump, external HQ Particle filter QM - QMShut-off valve, heating medium side EP Collector, brine side, ground water AA Accessory card (AXC 0) EP Heat exchanger, groundwater GP Circulation pump, groundwater HQ Particle filter Miscellaneous CM evel vessel, collector side CP0 Accumulator tank with hot water coil F Safety valve, brine QM Filler valve QM Shut off valve, brine return QM Shut-off valve RM Non-return valve X Connection, filling brine Designations in component locations according to standard IEC - and -. 0 Chapter Groundwater pump AXC 0
Outline diagram F with AXC 0 and ground water pump -QM -CM -QM -F -X -EB00-BT -EB00 -QM -QM -EB00 -HQ -QM -CP0 -CM -F -EB00 -BT -EP -AA -HQ -EP -GP Outline diagram F with AXC 0 and ground water pump -EB00-BT -QM -EB00 -F -CM -QM -F -X -QM -CM -HQ -QM -QM -EB00 -EP -AA -HQ -EP -GP AXC 0 Chapter Groundwater pump
ON 0 0 N Electrical connection DIP switch The DIP switch on the accessory card must be set as follows. -X -X 0 0 -X -X -X0 -X N ON AA-S -X ON -X -X -X0 -X -X NOTE All electrical connections must be carried out by an authorised electrician. Electrical installation and wiring must be carried out in accordance with the stipulations in force. F/F must not be powered when installing AXC 0. Caution The relay outputs on the accessory card can have a max load of A (0 V) in total. The auxiliary relay (HR0) requires a greater load than A (0 V). Connecting ground water pump (GP) Connect ground water pump (GP) to AA-X: (0 V), AA-X: (N) and X: (). N Program settings Program setting of AXC 0 can be performed via the start guide or directly in the menu system. Start guide The start guide appears upon first start-up after heat pump installation, but is also found in menu.. Menu system If you do not make all settings via the start guide or need to change any of the settings, this can be done in the menu system. Menu. - system settings Activating/deactivating of accessories. Select: "ground water pump". Menu. - forced control Forced control of the different components in the heat pump as well as in the different accessories that may be connected. EP-AA-K: No function. EP-AA-K: No function. EP-AA-K: No function. EP-AA-K: Activating the circulation pump (GP). Caution Also see the Installer manual for F/F. Chapter Groundwater pump AXC 0
Electrical circuit diagram AXC 0 Chapter Groundwater pump
Chapter AXC 0
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