PAGE 4 PAGE 6 PAGE 11 THE GOOD STUFF: EBM Manufacturing GENTLE ROLL : All You Need to Know PLUS: Gentle Roll, Life in Pictures
EBM Manufacturing tf: 877.370.4948 p: 402.370.4949 e: sales@ebmmanufacturing.com www.gentleroll.com www.ebmmanufacturing.com Contacts: Tiffany Palmer Sales & Marketing Director c: 402.649.8146 e: tiffany@ebmmanufacturing.com Scott Sanne Sales c: 402.649.6229 e: scott@ebmmanufacturing.com
Contents Gentle Roll General Information 4 EBM Manufacturing History 5 Gentle Roll Design 6 Successful Applications 6 Gentle Roll Advantages 6 Drum Configurations 7 Example Capacities 7 Screen Configurations 8 Gentle Roll Portfolio 11 Gentle Roll EBM Manufacturing 1
2 Gentle Roll EBM Manufacturing
STRAIGHTFORWARD, SIMPLE SCREENING Successful Applications Aquatic feed Barley Beet pulp pellets Bird food Cracked corn Crumbles Edible beans Feed pellets Fertilizer Minerals Peas Pet food Popcorn Range cubes Rubber Salt Soybeans Textured feed Whole corn Wood pellets www.gentleroll.com Norfolk, Nebraska (877) 370-4948 Gentle Roll EBM Manufacturing 3
Separates by size to clean, sift and scalp Non-vibrating screener Rotary-drum design Minimal routine maintenance Screens are attached to the drum and they turn as one unit One to ten drum models available depending on application 1,500 to 15,000 BPH The Gentle Roll screener is known for its quality, efficiency, and reliability. Its design allows the product to be screened and sorted by size. Each machine s specifications are determined by the application, desired capacity, and final product goal. Screeners that shake or vibrate may potentially cause structural stress and product damage. The Gentle Roll gently moves the product through a non-vibrating, rotary-drum system to economically clear it of foreign material. Created with simplicity in mind, the Gentle Roll is designed to be mounted on a level, horizontal plane. No adjustments are necessary for the screens or drum(s) after installation. The Gentle Roll is easy to install inside, outside, or on top of a building or structure. Because it s weight-accounted and static-operating, the Gentle Roll may be safely mounted in a wide variety of locations. Each Gentle Roll is built to run continuously, provides excellent dust control, and uses only the highest quality, weather-proof materials. 4 Gentle Roll EBM Manufacturing
EBM Manufacturing History EBM Corporations can trace its beginning to 1976 when Clayton Ellsworth founded the company in Tilden, Nebraska. His son, Guy Ellsworth, joined him in the early 1980 s and they moved the company to Norfolk, Nebraska. In 2012, Andrew Ellsworth followed in his grandfather and father s footsteps and started working full-time at EBM Manufacturing. Our dedication and expertise has propelled us to be one of the most successful and respected companies in the screening industry. Gentle Roll EBM Manufacturing 5
Gentle Roll Design Successful Applications Grains Feed - Pellets, Cubes, Crumbles, Textured Feed Pet Food Salt Wood Pellets Edible Beans Aquatic Feed Rubber Popcorn Many more... Gentle Roll Advantages Non-Vibrating Multiple Level Design Rotary-drum Design Gentle Product Handling Easy Screen Inspection Wide Range of Capacities and Replacement Time-proven Screening Efficiency, Fully Enclosed Capacity and Reliability 6 Gentle Roll EBM Manufacturing
Based on dry, good flowing product, with a bulk density of 45lbs/ft 3 or 720 kg/m 3. The Gentle Roll is designed to handle a variety of capacities. For large capacities, multiple drums are used to keep screening efficiency at its highest. When using a multiple drum unit, the capability to run individual drums independently, allows for some drums to be shut down while others continue to run, minimizing down time and lost production. Example Capacities 1500 bushels or 43 US tons per hour of good flowing grain»» Corn, Soybeans, Barley, Wheat, etc. 1900 cubic feet per hour of good flowing product»» Small Pellets, Crumbles, etc. 1200 cubic feet per hour of poor flowing product»» Range Cubes, Rubber, etc. Good flowing product based on 45 lbs./cu. ft. Gentle Roll EBM Manufacturing 7
Screen Configurations Screen configurations, ranging from one to five, are determined by the customer s end goal and application. The screens are attached to the drum and they turn as one unit. Inspecting and changing a Gentle Roll screen is quick and easy, and can be configured by one person in a matter of minutes. Common screen configurations include: Fine Particle Removal: 1-3 screens Scalping: 2 screens Fine Particle Removal and Scalping: 4-5 screens (2-3 to remove fines and 2 to scalp) Grade Sizing: 1-5 screens depending upon the application and goal One Screen Two Screen Three Screen Four Screen Five Screen Single Drum Double Drum Four Drum Six Drum Eight Drum Ten Drum 24S-1 24S-2 24S-3 24S-4 24S-5 24D1-1 24D1-2 24D1-3 24D1-4 24D1-5 24D2-1 24D2-2 24D2-3 24D2-4 24D2-5 24D3-1 24D3-2 24D3-3 24D3-4 24D3-5 24D4-1 24D4-2 24D4-3 24D4-4 24D4-5 24D5-1 24D5-2 24D5-3 24D5-4 24D5-5 8 Gentle Roll EBM Manufacturing
Looking for Feed Pellet Screener Grain Cleaner? We have both! The time-proven reliability and quality of the Gentle Roll make it the perfect solution for all your needs. www.gentleroll.com Norfolk, Nebraska (877) 370-4948
The Gentle Roll mobile screener has all of the qualities and options of the standard Gentle Roll screener, but its mobility allows for use at multiple locations. The Gentle Roll mobile screener is most commonly used to separate mixed grains, but can be used to clean grain as well. (877) 370-4948 www.gentleroll.com
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SINGLE DRUM ONE SCREEN Scalps whole corn at 500 BPH SINGLE DRUM ONE SCREEN At Kansas State University Removes fines from feed pellets and cubes at 10 TPH SINGLE DRUM TWO SCREEN Removes overs from whole corn at 40 TPH 12 Gentle Roll EBM Manufacturing
SINGLE DRUM TWO SCREEN Removes fines from feed pellets and cubes at 15 TPH SINGLE DRUM THREE SCREEN Removes fines from feed crumbles and pellets at 22 TPH SINGLE DRUM THREE SCREEN Removes fines and overs from pet food at 15 TPH Gentle Roll EBM Manufacturing 13
SINGLE DRUM THREE SCREEN Removes fines from feed pellets and cubes at 15 TPH SINGLE DRUM FOUR SCREEN Removes fines from feed pellets and cubes at 30 TPH SINGLE DRUM FIVE SCREEN Separates ground rubber at 7,000 lbs/hr 14 Gentle Roll EBM Manufacturing
DOUBLE DRUM FOUR SCREEN Separates mixed grain at 1,400-1,800 BPH DOUBLE DRUM TWO SCREEN Removes fines from range cubes at 48 TPH DOUBLE DRUM THREE SCREEN Removes fines from wood pellets at 70 TPH Gentle Roll EBM Manufacturing 15
DOUBLE DRUM FOUR SCREEN Removes fines and overs from edible beans at 3,000 BPH DOUBLE DRUM FOUR SCREEN Sifts & scalps corn at 3,000 BPH FOUR DRUM TWO SCREEN Scalps corn at 6,000 BPH 16 Gentle Roll EBM Manufacturing
FOUR DRUM TWO SCREEN Sifts textured feed at 5,000 BPH FOUR DRUM FOUR SCREEN Sifts & scalps edible beans at 6,000 BPH FOUR DRUM FOUR SCREEN Sifts & scalps edible beans at 6,000 BPH Gentle Roll EBM Manufacturing 17
FOUR DRUM NINE SCREEN Removes fines and splits from peas at 3,000 BPH EIGHT DRUM FIVE SCREEN Sift & scalps corn at 12,000 BPH 18 Gentle Roll EBM Manufacturing
Does your company have a product that needs to be Screened? Not sure about screening efficiency? FREE PRODUCT TESTING At EBM Manufacturing, we provide FREE Gentle Roll product testing. Send us a sample of your product and let us test it for screening efficiency, capacity, or screen sizes. Customer is responsible for freight to and from EBM. Let us prove to you why the Gentle Roll is your screening solution. Call us at 877.370.4948 or email sales@ebmmanufacturing.com to get started! www.gentleroll.com Norfolk, Nebraska Gentle Roll EBM Manufacturing 19
Because of customers like you, we have grown in ways we never dreamed possible. So, from the bottom of our hearts we say, thank you.
we re social: www.gentleroll.com Norfolk, Nebraska (877) 370-4948