SMALL SCALE PLANTS Anhydro Small Scale Plants FOR THE DAIRY, FOOD, CHEMICAL AND PHARMACEUTICAL INDUSTRIES
Anhydro Small Scale Plants SPX offers a comprehensive range of Anhydro Small Scale Plants within Spray Drying, Spin Flash Drying, Evaporation and Fluid Bed Drying. Anhydro Small Scale Plants are used worldwide by customers within the dairy, food, chemical, pharmaceutical, and environmental sectors for R&D purposes and small scale production. Over the years more than 1,200 small scale plants have been supplied by SPX. SMALL SCALE PLANTS PRODUCTS Dairy products Food products Inorganic products Organic products Pharmaceutical products Ceramic products Polymers Pigments & dyestuffs Anhydro MS 400 Multi Stage
THE ANHYDRO SMALL SCALE PLANTS HAVE ALL BEEN DESIGNED TO PROVIDE: Typical Product Applications FLEXIBILITY Based on a modular design with a substantial number of optional items, which enable our customers to customize each plant to match their exact requirements. The small scale Anhydro evaporation and drying solutions offer the flexibility to produce a wide range of powders. SAFETY Safety for plant and personnel is a top priority in the design of Anhydro Small Scale Plants. All plants comply with the strictest factory standards and all spray dryers include protection against dust explosions as standard. PROCESS CONTROL Process control for easy, efficient, and safe operation as well as continuous monitoring of the process. All control systems for the Anhydro Small Scale Plants are based on an industrial PLC system with a soft-touch colour screen as the operator interface. EASY CLEANING/SANITARY DESIGN In order to increase the efficiency and reduce the downtime of the plant, Anhydro Small Scale Plants have been designed with emphasis on ease of cleaning and a sanitary design. Agglomerated Powders Multi stage drying combining spray drying with fluidized bed technology and fines return enables production of dust-free agglomerated powders. SCALABILITY With Anhydro Small Scale Plants being designed according to the same quality and process specifications as Anhydro large scale production plants, most process parameters can be transferred for upscalable results. CAPACITY Within the range of Anhydro Small Scale Plants, SPX currently offers: Single stage powder Single stage dryers enable production of single spherical particles. Small Scale Spray Dryers with capacities ranging from 1-500 kg/h water evaporation. Available in 3 different configurations: single stage, multi stage or closed circuit Small Scale Spin Flash Dryers with capacities ranging from 5-120 kg/h water evaporation Small Scale Evaporators with capacities ranging from 25-640 kg/h water evaporation Small Scale Fluid Bed Dryers with capacity of up to 100 kg/h Anhydro Dosing Systems (ADS) for injection of CO2 or Nitrogen into the feed line. 3
CAPACITY CHART FOR SMALL SCALE SPRAY DRYERS TYPICAL DAIRY & FOOD APPLICATION AREA TYPICAL INDUSTRIAL APPLICATION AREA MS150 MS400 MS750 MS1250 MS2500 WATER EVAPORATION [KG/H] 150 175 200 225 250 275 300 325 250 250,0 240 230 70 o C 240,0 230,0 220 220,0 210 210,0 200 200,0 190 190,0 180 170 180,0 170,0 160 160,0 150 150,0 140 140,0 130 130,0 120 110 70 o C 120,0 110,0 100 100,0 90 90,0 80 80,0 70 60 70 o C 70,0 60,0 50 40 30 70 o C 50,0 40,0 30,0 20 70 o C 20,0 10 10,0 0 0,0 150 175 200 225 250 275 300 325 INLET TEMPERATURE [ C] DATASHEETS FOR SMALL SCALE SPRAY DRYERS All Anhydro Small Scale Spray Dryers are complete with feed system, air supply system with air heater, drying chamber in support with rupture disc for protection against powder explosions, two-fluid nozzle atomizer, cyclone, control panel with frequency converters, PLC, data logging facility and touch screen operator interface, step ladders, platforms and railings. For multistage dryers, the basic plants are additionally equipped with Integrated Fluid Bed with separate air supply system, and Fines Return System for production of dust-free agglomerated powder. All plants are FAT tested in workshop and pre-wired in order to minimize installation time and meet our Plug-and-produce philosophy. All parts in contact with product are made in stainless steel, AISI 316. External parts, including support, platforms, ladders and railings, are made in stainless steel AISI 304. Single Stage Dryers MS 150 MS 400 MS 750 MS 1250 MS 2500 Multi Stage Dryers MS 150 MS 400 MS 750 MS 1250 MS 2500 CURRENTLY NOT AVAILABLE CONFIGURATION TABLE FOR SMALL SCALE EVAPORATORS WITH MATCHING SIZE SMALL SCALE SPRAY DRYERS EVAPORATORS FEED RATE 9% TS KG/H WATER EVAPORA- TION KG/H CONCENTRATE RATE 45% TS KG/H FROM EVAPORATORS SPRAY DRYER DRYER FEED RATE 45% TS KG/H DRYER WATER EVAPORATION (185/85 C) KG/H POWDER RATE KG/H LAB-E - - - MS150 6,2 3,3 2,9 MV150 131 105 26 MS400 20 10,7 9,3 MV200 213 170 43 MS750 39 21,1 17,9 MV500 400 320 80 MS1250 68 37 31 MV1000 800 640 150 MS2500 142 77 65 Examples are based on milk 4
CAPACITY CHART FOR SMALL SCALE EVAPORATORS LOW VISCOSITY PRODUCT SKIM MILK 9-45% TS MAX WATER EVAPORATION [KG/HR] 1200 1000 640 1000 800 600 500 320 400 Not for dairy products 150 105 200 170 200 50 100 70 0 LAB-E MV100 MV150 MV200 MV500 MV1000 DATASHEETS FOR SMALL SCALE EVAPORATORS LAB E MV 100 MV 150 All Anhydro Small Scale Evaporators are complete skid mounted units with feed system, calandria, separator, condenser, pumps, valves, instruments, control panel with frequency converters, PLC, data logging facility and touch screen operator interface. Some evaporators are available in two-effect version in order to minimize re-circulation, increase concentration range and provide a gentler heat treatment. All plants are FAT tested in workshop and pre-wired in order to minimize installation time and meet our Plug-and-produce philosophy. MV 200 MV 500 MV 1000 All parts in contact with product are made in stainless steel, AISI 316. External parts, including support, platforms, ladders and railings, are made in stainless steel AISI 304. CAPACITY CHART FOR SMALL SCALE SPIN FLASH DRYERS SDF51 SDF47 WATER EVAPORATION [KG/H 140 130 120 110 80 o C 100 90 80 70 60 50 40 80 o C 30 20 10 0 150 200 250 300 350 DATASHEETS FOR SMALL SCALE SPIN FLASH DRYERS INLET TEMPERATURE [ C] SFD 47 SFD 51 All Anhydro Small Scale Spin Flash Dryers are complete skid mounted units with feed system with agitator and feed screw, drying chamber with disintegrator, air supply system with air heater, powder/air separator, control panel with frequency converters, PLC, data logging facility and touch screen operator interface. All plants are FAT tested in workshop and prewired in order to minimize installation time and meet our Plug-and-produce philosophy. All parts in contact with product are made in stainless steel, AISI 316. External parts, including support, platforms, ladders and railings, are made in stainless steel AISI 304. 5
SMALL SCALE SPRAY DRYERS FOR THE PHARMACEUTICAL INDUSTRY Anhydro Small Scale Spray Dryers can be customized and scaled to virtually any requirement within primary as well as secondary pharmaceuticals. Anhydro Small Scale Spray Dryers are available in different sizes, classes and configurations MICRASPRAY DRYER MODELS MS 35 MS 75 MS 150 MS 400 MS 750 MS 1250 MS 2500 STANDARD GMP A-CLASS ASEPTIC SINGLE STAGE YES YES YES YES YES YES YES MULTI STAGE NO NO YES YES YES YES YES ATMOSPHERIC SINGLE PASS CLOSED CYCLE CAPACITY CHART FOR SMALL SCALE SPRAY DRYERS IN CLOSED CYCLE CONFIGURATION WATER AT T OUTLET = 90 O C ETHANOL AT T OUTLET = 70 O C ACETONE AT T OUTLET = 60 O C METHYLENE CHLORIDE AT T OUTLET = 40 O C MS 150CC MS 400CC 45.00 140.00 EVAPORATION [KG/H] 40.00 35.00 30.00 25.00 20.00 15.00 10.00 5.00 120.00 100.00 80.00 60.00 40.00 20.00 0.0 0 100 200 300 0.00 0 100 200 300 INLET TEMPERATURE [ C] MS 150CC MS 400CC The Pharma Small Scale Plants also MS 35 MS 75 include the two small clinical drug processors MS 35 and MS 75 6
Global Services for Individual Needs SPX focuses on helping customers to find the best solution for their long-term needs. SPX offers a close partnership based on personal commitment and documented Best Practice from the initial needs analysis and planning stage until the end of the service life of your Anhydro Small Scale Plants many years later. Together with our customers we analyze the product, recommend configuration, process parameters and optional equipment based on our customers requirements. In order to demonstrate our technological solutions, SPX offers to run test trials at our test facility to ensure that the process will meet our customers expectations on a production scale. INNOVATION CENTER SPX Anhydro offers an advanced test center for testing new products and evaluation of process conditions to secure precise synergy between optimization of the plant concept and reproducible product quality. ENGINEERING STANDARDS All the SPX Anhydro plants meet the CE-marking and ATEX requirements where applicable. SPX is ISO 9001:2008 certified. Also environment protection is incorporated in accordance with local rules and regulations and is a is key-point in the plant concept. LIFELONG SERVICE AND SUPPORT SPX worldwide service organization is ready, at all times, to provide any necessary spare parts at short notice. SPX can also provide service technicians to help our costumers rectify any problems, thus reducing unscheduled downtime to a minimum. SPX offers a number of service agreement options, depending on your individual needs, and our service engineers are always available to provide applications and development support. Alternatively, SPX offers a small rental program consisting of the smallest spray dryer, spin flash dryer and evaporator. The equipment can be rented for a limited period for demonstration purposes on pilot-scale production. SPX Innovation Center in Soeborg, Copenhagen, Denmark 7
Anhydro Small Scale Plants Global locations Please visit www.spx.com About SPX Based in Charlotte, North Carolina, SPX is a global multi-industry manufacturing leader with approximately $5 billion in annual revenue, operations in more than 35 countries and over 14,000 employees. The company s highly-specialized, engineered products and innovative technologies are helping to meet rising global demand for electricity and processed foods and beverages, particularly in emerging markets. For more information, please visit www.spx.com SPX FLOW TECHNOLOGY DANMARK A/S Oestmarken 7 2860 Soeborg Denmark P: +45 7027 8222 F: +45 7027 8223 E: ft.dk.soeborg@spx.com SPX reserves the right to incorporate our latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only and should not be relied upon unless confirmed in writing. Please contact your local sales representative for product availability in your region. For more information visit www.spx.com. The green > is a trademark of SPX Corporation, Inc.. ANH-122-GB VERSION 01/2015 ISSUED 03/2015 COPYRIGHT 2015 SPX Corporation