Innovation. Performance. Efficiency. ZERO CLEARANCE Z-SYSTEM INSTALLATION INSTRUCTIONS Standard, Edwardian & Victorian Models Large & Medium Sizes Please read and save these instructions in a safe place for future reference. Serial No: Model: Colour: Date Installed: G.L.G. Australia Pty Ltd Building A2, Campus Business Park, 350-374 Parramatta Road, Homebush NSW 2140 Made in China. Imported by GLG Australia. 20150804
Important Safety Information WARNING: THE APPLIANCE AND FLUE-SYSTEM SHALL BE INSTALLED IN ACCORDANCE WITH AS/NZS 2918 AND THE APPROPRIATE REQUIREMENTS OF THE RELEVANT BUILDING CODE OR CODES. WARNING: APPLIANCES INSTALLED IN ACCORDANCE WITH THIS STANDARD SHALL COMPLY WITH THE REQUIREMENTS OF AS/NZS 4013 WHERE REQUIRED BY THE REGULATORY AUTHORITY, I.E. THE APPLIANCE SHALL BE IDENTIFIABLE BY A COMPLIANCE PLATE WITH THE MARKING TESTED TO AS/NZS 4013. ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN WRITING BY THE TESTING AUTHORITY IS CONSIDERED TO BE IN BREACH OF THE APPROVAL GRANTED FOR COMPLIANCE WITH AS/NZS 4013. CAUTION: MIXING OF APPLIANCE OR FLU-SYSTEM COMPONENTS FROM DIFFERENT SOURCES OR MODIFYING THE DIMENSIONAL SPECIFICATION OF COMPONENTS MAY RESULT IN HAZARDOUS CONDITIONS. WHERE SUCH ACTION IS CONSIDERED, THE MANUFACTURER SHOULD BE CONSULTED IN THE FIRST INSTANCE. CAUTION: CRACKED AND BROKEN COMPONENTS, e.g. GLASS S OR CERAMIC TILES, MAY RENDER THE INSTALLATION UNSAFE. Exclusion of Liability Whilst every care has been taken in formulating these instructions, no responsibility whatsoever will attach to and/or claim lie against, the manufacturer and/or the distributor of the heater as a result of any failure to follow the whole or any part of the instructions and/or as a result of incorrect information herein and/or any omission here from. Clean Air Woodheating Page 1
Step 1 Refer to clearances as specified throughout these instructions and select position for your heater. Allow for clearances in roof for flue system. Ensure heater is clear of any combustible materials. EXAMPLES OF TYPICAL INSTALLATIONS Air vents as shown must be used. The vents at the bottom need to be a minimum of,000mm² (equivalent of a cm x cm opening). This allows the air to flow through the enclosure. See Step 4 for further details. AIR VENTS AIR VENTS HEATER 30 mm REAR CLEARANCE 30 mm REAR CLEARANCE AIR VENTS 30 mm CORNER CLEARANCE AIR VENTS Clean Air Woodheating Page 2
Step 2 Put your heater into position: a) For Concrete Slab Only: Use spacers underneath heater to achieve required hearth height. For Combustible Floors Only (such as timber floors): If there is to be any combustible floor covering material (such as carpet) under the heater s final position, it is recommended that it is removed before placing the sub frame and heater into position. Place the sub frame on floor. Place the heater on top of sub frame. The sub frame is provided with the heater. It consists of 12 mm fibre cement sheet, 25 mm steel tube, with 6 mm spacers. SUB FRAME TIMBER FLOOR DIAGRAM NOT TO SCALE b) A hearth will need to be installed in front of the heater. Use 12mm thick cement sheet. Refer to the table below for the hearth dimensions. MEDIUM LARGE WIDTH (mm) DEPTH (mm) 950 50 When the heater is in position, remove the front fascia. Clean Air Woodheating Page 3
Step 3 Fix triple case flue to heater. Screw the bottom flue heat shield to the flue outer casing - allow 25 mm clearance. Install through roof to manufacturers specifications to comply with AS/NZS 2918. The heater must be installed by a certified installer. We recommend you use a Maxiheat Zero Clearance Flue Kit. INSTALLATION TO AS/NZS 2918:2001 IMUM HEIGHT OF THE FLUE SYSTEM FURTHER THAN 3 m FROM THE HIGHEST POINT OF THE ROOF SHALL BE 1 m ABOVE ROOF PENETRATION FLASHING IMUM 1 m TRIPLE CASE FLUE ONLY 25 mm IMUM CLEARANCE TO TIMBER EXISTING WALL LINING (eg. PLASTER) FLUE BRICKWORK EXISTING WALL LINING (eg. PLASTER) HEAT SHIELD TO MANTLE SHELF (see details in Step 6) BOTTOM HEAT SHIELD FOR TRIPLE CASE FLUE (details on page ) (use non-combustible sheeting) STAINLESS STEEL INNER FLUE MUST BE FIXED TO THE HEATER HEATER HEATER IMUM 30 mm FROM COMBUSTIBLE MATERIALS AT REAR HEARTH SUB FRAME Clean Air Woodheating Page 4
Step 4 Locate the timber frame around the heater cabinet. You will need to adhere to the clearance dimensions below. The timber frame shown below is an example only. The heater must be installed by a qualified installer. MEDIUM LARGE A B C D 545 515 265 955 595 565 315 55 All dimensions are in millimetres. B & C are heater dimensions. AIR VENT 200 x 0 mm BOTH SIDES 1200 (from base of heater) Ventilation to the enclosure is required for air flow and maximum heat return. Air vents can be placed either on the sides of the enclosure or on the front. Both options are shown in the diagram to the left. The vents at the bottom need to be a minimum of,000 mm², with no restrictions, such as louvres (a,000 mm² opening is equivalent to 0 mm x 0 mm). D AIR VENT A 30 mm IMUM FROM COMBUSTIBLE MATERIALS 3 B C C BOTTOM HEAT SHIELD Allow 25 mm clearance between heat shield and flue outer casing TOP VIEW 115 Note: 1. The boxed area for the heater must be sealed from external draughts and vermin. 2. The frame must extend to the ceiling. 3. All dimensions and clearances are IMUM and must not be reduced under any circumstances. Clean Air Woodheating Page 5
Step 5 We recommend the heater frame be covered with non-combustible sheeting. A floating isolator panel also needs to be installed. The floating isolator panel sandwiches between the front of the heater and the heater fascia as per diagram below. This panel MUST use noncombustible sheeting. Do not fix the panel. NON-COMBUSTIBLE SHEETING (RECOMMENDED) FRAME FLUE EXISTING WALL LINING FRONT FASCIA HEATER CABINET SUB FRAME DIMENSIONS All dimensions are in millimetres 955 MED 55 LGE 1200 700 MED 750 LGE 720 MED 820 LGE Re-install front fascia over the floating isolator panel. If installing with a mantlepiece: the floating isolator panel edge will be covered by the mantlepiece. If installing without a mantlepiece: a floating isolator panel is still required. Use a trim to finish off the panel edges so that it remains floating. Paint surrounding area and tile hearth with desired tiles. Note: Minor hairline cracks on the floating isolator panel may be noticed with time. These are not a problem and can be repainted after sheet settles. Clean Air Woodheating Page 6
Step 6 : Installation with Mantlepiece Fit the mantlepiece and complete the area. Please refer to following pages for mantlepiece installation clearances. MANTLEPIECE INSTALLATION CLEARANCES STANDARD ZERO CLEARANCE WOODHEATER MEDIUM STANDARD 250 180 1 Min. 70 mm wide x 330 75 595 25 960 25 LARGE STANDARD 250 180 1 Min. 70 mm wide x 330 75 645 25 60 25 NOTE: 1. All dimensions are in millimetres. 2. Clearances are to combustible materials and are a minimum. 3. The minimum distance between the hot air outlet and the underside of the mantle shelf is 330 mm. For distances over 600 mm, no heatshield is required. 4. The heatshields, as specified above, must be used to maintain clearances. Ensure heatshields extend the width and depth of underside of mantle shelf and key. 5. Clean Air Woodheaters tested by HRL Technology P/L to comply with Australian Standards when installed to enclosed dimensions. Test Reports: MED HCMG/04/025 & LGE HCMG/04/026 Clean Air Woodheating Page 7
MANTLEPIECE INSTALLATION CLEARANCES EDWARDIAN ZERO CLEARANCE WOODHEATER MEDIUM EDWARDIAN 250 180 1 Min. 70 mm wide x 330 75 595 60 800 60 LARGE EDWARDIAN 250 180 1 Min. 70 mm wide x 330 75 645 60 900 60 NOTE: 1. All dimensions are in millimetres. 2. Clearances are to combustible materials and are a minimum. 3. The minimum distance between the hot air outlet and the underside of the mantle shelf is 330 mm. For distances over 600 mm, no heatshield is required. 4. The heatshields, as specified above, must be used to maintain clearances. Ensure heatshields extend the width and depth of underside of mantle shelf and key. 5. Clean Air Woodheaters tested by HRL Technology P/L to comply with Australian Standards when installed to enclosed dimensions. Test Reports: MED HCMG/04/025 & LGE HCMG/04/026 Clean Air Woodheating Page 8
MANTLEPIECE INSTALLATION CLEARANCES VICTORIAN ZERO CLEARANCE WOODHEATER MEDIUM VICTORIAN 250 225 Min. 70 mm wide x KEYSHIELD 0 x 30 x 1 mm sheet metal 600 2 25 595 60 800 60 LARGE VICTORIAN 250 235 Min. 70 mm wide x KEYSHIELD 0 x 30 x 1 mm sheet metal 580 2 25 645 60 900 60 NOTE: 1. All dimensions are in millimetres. 2. Clearances are to combustible materials and are a minimum. 3. The minimum distance between the hot air outlet and the underside of the mantle shelf is 600 mm. 4. The heatshield and keyshield, as specified above, must be used to maintain clearances. Ensure heatshields extend the width and depth of underside of mantle shelf and key. 5. Clean Air Woodheaters tested by HRL Technology P/L to comply with Australian Standards when installed to enclosed dimensions. Test Reports: MED HCMG/04/025 & LGE HCMG/04/026 Clean Air Woodheating Page 9
Bottom Flue Heat Shield Specifications A heat shield must be added to the front of the outer flue casing in order to maintain the clearances specified throughout these instructions. This heat shield is provided with the Maxiheat Zero Clearance Flue Kit. If you have purchased a different flue kit, please refer to the diagram below for the bottom flue heat shield requirements. 254 127 00 Corrosion protected sheet metal must be used. Material thickness - 0.7mm Clean Air Woodheating Page