PETECO VIETNAM EQUIPMENT JOIN STOCK COMPANY TYA VACUUM LUBRICATING/HYDRAULIC OIL PURIFIER 1
Application Series TYA vacuum hydraulic oil purifier is mainly for purifying unqualified lubricating oil, hydraulic oil, furnace oil, compressor oil, refrigeration oil and other industrial oils, this machine can rapidly separate water, gas, particles and volatile matter (such as alcohol, gasoline, ammonia, etc.) from oil, restoring oil viscosity, flash point and performance. The treated oil can reuse again in various industrial equipments. It is widely applied in petroleum, chemical, mining, metallurgy, electric power, transportation, machinery manufacturing, railway etc. Features 1. Double primary-filter structure, large capacity for holding particles, Multi-stage filtration system to ensure high filtration precision. 2. Special polymer materials as filter medium with the functions of broken emulsion, dewatering, removing particles 3. Duplex-Stereo film evaporation technology, equips with unique and advanced dewatering, degassing components, can rapidly and effectively remove water, gas, particles and volatile matter (such as alcohol, gasoline, ammonia, etc.) 4. Automatic backwashing system, improving working efficiency 5. Advanced medium cooling system 6. High quality filtering components, large capacity for holding particles, anti-corrosion, good mechanical performance, long lifetime. 7. Efficient electric heating system, heating uniformity, less power consumption, safe, and reliable. 8. Adopts interlocked protective system, which connect oil pump, heater and liquid level sensor, avoiding blank heating, blank pumping, oil leak and electricity leak. If there is any fault, machine will be power off automatically. 2
Comparasion Before and after purification Advantages Good economic benefits, widely application, it is suitable for purifying various old hydraulic oil in petroleum, chemical, mining, metallurgy, electric power, transportation, machinery manufacturing, railway and so on. Technical Parameters Index name Unit TYA-10 TYA-20 TYA-30 TYA-50 TYA-100 TYA-150 TYA-200 TYA-300 Flow rate L/H 600 1200 1800 3000 6000 9000 12000 18000 Working vacuum MPa -0.06-0.095 Working pressure MPa < 0.4 Temperature range C 20-80 Demulsifying value min <15/min(GB/F7035) Water content ppm <100 Gas content % <0.1 Cleanness < NAS 6 grade Power supply 380V 50HZ 3Ph (As per user s option) Working noise db(a) <65-80 Heating power Kw 24 24 30 40 60 90 145 160 Total power Kw 27 27 33.5 44 65 97 157 178 Inlet(Outlet) mm 025 025 025 032 042 050 050 060 3
PETECO VIENAM EQUIPMENT JOINT STOCK COMPANY Weight kg 350 380 400 450 750 880 1100 1300 L mm 1500 1500 1500 1600 1750 1900 1950 2100 Dimension W mm 1000 1050 1050 1150 1150 1600 1600 1700 H mm 1600 1600 1650 1700 1750 1950 1950 1950 TYA-FLOW CHART R2 4 R1 R4 5 Inlet 1 R3 3 6 7 8 R5 18 9 R6 R8 11 R7 10 Outlet 21 22 19 16 R9 12 13 R12 R11 R10 14 R14 17 20 Pressure Pressure Single-way gauge Protector valve R13 15 R1-Heater, R2-Primary filter, R3-Primary filter, R4-Water separator, R5&R10 -Water receiver, R6-Vacuum separator, R7-Oil foam eliminator, R8-Air cooling system, R9-Cooler, R11-Vacuum Pump, R12-Electric float, R13- Oil pump, R14-Fine filter 4
TYA Machine s technologies and parts Dehydration(Degas)system The duplex-stereo vacuum evaporation vessel can enlarge evaporation area efficiently.the heater,being places on the duplex-stereo vacuum vessel,becomes an evaporator.thus the evaporation area of duplex-stereo vaccum vessel is three times more than of the common vacuum vessel.this innovation can dehydrate and degas effiectively and efficiently.this optimal structure of the dehydration (degas)system enlarge the surface area of oil exposed to the vacuum system and extends the flowing distance of the oil in the vacuum system.thus there has sufficient time to remove the moisture and gas from the oil by vaporization. Filtering system The filtering materials with variable apertures are made of specialized glass fiber.the sizaes of the filtering fiber and aperture dwindle gradually in the different filtering stages. The impurities with different particulate sizes are filtered step by step.the capability of removing particulate matters is improved greatly by this method. The filtering system has stable and perfect filter fineness. The filter fineness has several grades. Including 1.2.3.4.5.6.10. μm etc. The filtering system is equipped with reverse rinse and filth device.it improves the effectiveness filtering and extends the lifetime of filter awfully Electrical apparatus controlling system The main components of the electrical apparatus made by Siemens, Schneider company ensure the safety of the controlling system.having interlocked protective system, pressure protective device which will avoid overload,over voltage,blank pumping,blank heating,oil leak and electricity leak etc. Oil heating system The unique effective electric heater structure heats the oil uniformly Oil heater system assures less than 1.0w/cm2.during the heating process, the deterioration of the oil cuased by overheating is avoided. The oil temperature can be adjusted between 0 to 100. The heater is controlled manually or automatically.the heater will stop automatically when the oil temperature reaches a certain degree Being installed with safety protection devices, the heating system is secure and reliable.the heater will stop operation automatically when the oil volume of inlet is too much to avoid the damages of the heater 5
Oil-level controlling system The oil-level floating ball and double-infrared liquid level automatic controller system are installed in the vacuum vessel to control the oil level so as to avoid the oil leaking in the operation. The new innovation of eliminating forth can avoid the oil ejecting and gushing during the process. High quality components The main component parts of our products such as vacuum pump, oil pump, motor and electric apparatus are from SIEMENS, ABB, SCHNEIDER, LEYBOLD and AMICO etc. They ensure our products high quality and reliability. Structure and apparatus of oil purifier Our products adopt ship-shape chasis-mount structure to ensure oil leak proof and protect the environment from pollution. The whole equipment is characterized by small size.light weight and convenient to move around.various sizes and configurations (alloy shield) available Vailable in mobile or stationary options Automatic vacuum oil purifier or anti-explosion vacuum oil purifier is both available according to customers' need. Cooler, medium condenser system The system is composed of cooler.condenser,water receiver etc. The vapor and other gas,which is evaporated from vacuum separator, first drop in temperature and are rid of moisture in condenser, then are condensed again in cooler which has retarded exchange media.the reductive condensed water are discharged by water receiver,the dry gas,which are condensed and rid of moisture twice,are discharged to air by vacuum pump so that it protects vacuum pump. The plant is characterized by small size,light weight,rich color, and our company can produce trail car type and closed type (alloy shield) according to the customer's requirement. In order to make sure that the stable of oil purifier plant which can work long time and extend the life of the machine, the oil purifier s main parts such as electric control parts, electric motor, vacuum pump,oil pump are imported from SIEMENS,LEYBOLD,ABB etc. 6
TYA Main Parts list No. Parts name Quantity 1 Vacuum system Vacuum pump 2 Oil pumping system Oil pump Vacuum separator 3 Duplex three-dimensional vacuum distillation three-dimensional distill tower Stainless steel nozzle Hemisphere sprayer Primary filter(stainless steel) 4 Filtering system 5 Cooling system 6 Heating system Secondary filter (macromolecule materials) Fine filter (macromolecule materials) Media cooler radiator Cooling Fan Water receiver Temperature controller Temperature Sensor Infrared carbon fiber heater 7 Oil inlet/outlet Balance system Double infrared oil level sensor Pipe electromagnetic valve Vent valve 8 Safe Protecting system TUR4 Phase relay Interlock protecting device 9 Electric system Electric controlling box Electric parts and controlling parts 10 Gauge Vacuum gauge, pressure gauge 7
Machine Working Site Photos 8