RICS. Insulated adapter termination system for SF 6 -insulated switchgear up to 24 kv

R RICS Insulated adapter termination system for SF 6 -insulated switchgear up to 24 kv

RICS Insulated adapter termination system for SF 6 -insulated switchgear up to 24 kv The increasing popularity of gas insulated switchgear called for the development of an appropriate connection to the bushing. Raychem has developed two systems for this purpose. The RICS insulating adapter (630 A) is compatible with all Raychem terminations and can thus be used to connect any type of cable, irrespective of whether it is paper or plastic insulated or has one or three cores. Simplified installation The compact design of the adapters and their clear cut profiles simplify installation. The electrical connection with the aid of a stud renders additional fastening systems unnecessary. Reliability Raychem has several decades of experience in the field of hermetically insulated termination systems for medium voltage applications. The adapters are water tight and guarantee uninterrupted operation, even under extreme environmental conditions with severe pollution. Tests The adapters conform to IEC 540, VDE 0278 and ANSI IEEE 386 specifications, as well as to the Raychem specification PPS 3013. The test requirements and results are summarized in Raychem Test Report PPR 1106, which is available on request. Different cables... New materials and new production methods have changed the face of medium voltage cables completely over the years, resulting in increased com-plexity. Paper and plastic insulated cables with one or three cores, round or sector shape, and many different types of shielding, water blocking systems, as well as varying insulation thickness can be found in today's networks....need different terminations... Catering for a wide range of cables with as few fittings as possible, while optimising the products for specific applications and maximising their reliability, was the logical consequence....or Raychem flexibility. Heat-shrink technology makes it possible to use a single size of fittings for a large number of cable cross sections and types. This universal technology not only reduces the requirement for jointer training but also the installation time, at the same time increasing the reliability, irrespectice of the type of cable used in the network.

RICS Insulated adapter termination system for SF 6 -insulated switchgear up to 24 kv The insulated adapter termination system provides perfect sealing, electrical insulation and an electrical connection between Raychem terminations and SF 6 -insulated switchgear up to 24 kv. Its lead-in insulator (630 A) conforms to DIN 47636 and ANSI IEEE 386. The cable box of the switchgear must be provided with suitable protection against electric shock. The insulating adapter is compatible with all Raychem terminations. Details of the terminations can be found in the cable accessories catalogue. T-adapter with or without surge arrester Design Thick walled insulator made of high quality elastomer with sealing face over the termination, bushing cone and plug. The electrical connection is made with a terminal stud and the cable lug of the termination. Two cable connection is possible. A special plug which allows cable testing without disconnecting the adapter is also offered. The design of the adapter for connecting the surge arrester is basically identical. The elastomer insulator has an additional lead-in duct for the surge arrester. Details of the surge arresters can be found in the brochure EPP 0533. Scope of supply (for three phases) Insulator, plug, terminal stud, small accessories and installation instructions. Straight adapter Design A thick walled, heat-shrinkable insulating sleeve provides a hermetic seal over the cone of the bushing and the termination. The adapter area is smoothed with a meltable filler strip. Scope of supply (for three phases) Heat-shrinkable insulating sleeving, filler strip, small accessories and installation instructions. Terminal stud and lug must be enclosed. T-adapter fitted with testing plug T-adapter for perpendicular connection of the termination to SF 6 -insulated switchgear Straight adapter for vertical connection of the termination to SF6-insulated switchgear T-adapter for perpendicular connection of termination and surge arrester to SF6-insulated switchgear

Merlin Gerin RM6+ Siemens 8DJ10 Calor Emag Z L4 Driescher Minex C Felten & Guilleaume GA AEG FBA GEC Alsthom T&D BTL Driescher Minex D ABB CTC

Wedge technology products Electrical connectors Cable accessories Overhead conductor hardware Asset protection Surge arresters Insulators Fittings Associated toolings All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no cirumstances does this constitute an assurance of any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for this product is set forth in our standard terms and conditions of sale. AMP, DULMISON, ELCON, ELO TOUCHSYSTEMS, HTS, M/ACOM, MADISON, NETCONNECT, RAYCHEM, SIMEL are trademarks of Tyco International Ltd. Members of the Tyco Electronics Corporation: Raychem EPP 0532 3/00 Tyco Electronics Raychem GmbH Energy Division Haidgraben 6 85521 Ottobrunn/Munich Germany Tel. (089) 6089-0 Fax (089) 609 63 45 Tyco Electronics Corporation Energy Division 8000 Purfoy Road Fuquay-Varina, NC 27526-9349, USA Tel. (800) 327-6996 Fax (800) 527-8350 Tyco Electronics Corporation Energy Division c/o AMP Singapore Pte Ltd No. 26 Ang Mo Kio Industrial Park 2 Singapore 569507 Tel. 65-4836012 Fax 65-4836031 www.tycoelectronics.com

R RSES/RSSS Screened Adaptor System 250 A, 24 kv

RSES/RSSS Screened Adaptor System 250 A, 24 kv Screened Straight Adaptors installed on SF 6 -switchgear. Raychem separable Screened Adaptors are designed to connect single-core polymeric cables to medium voltage equipment (transformers, switchgears, motors etc.) up to 24 kv. Made of crosslinked EPDM and protected with a minimum 3 mm moulded conductive shield connected to earth, Raychem deadbreak adaptors are suitable for both indoor and outdoor installations. Their wide application range allows a minimum number of bodies to cover several different cable cross-sections without the need for additional cable adaptors. The cut-back dimensions for all cable sizes are the same for RSSS and RSES. Raychem Screened Adaptors are equipped with a capacitive test point to ensure that the circuit is not energised before disconnection. The capacitive test point is protected by a conductive cap. A range of high strength bimetallic compression connectors tested to VDE 0220 are offered to connect both aluminium and copper conductor cables. After cable preparation and lubrication, the Raychem Screened Adaptors can simply be slid into place under virtually all conditions. A separable mounting system provides for an easy installation of the adaptor onto the bushing. In addition, Rayvolve tubing or heatshrink phase-marking sleeves are offered as an option, to provide a superior environmental seal. Screened Elbow Adaptors installed on outdoor SF 6 -transformer. Rayvolve Sealing Cold applied technology. Rayvolve is used in conjunction with a pressure sensitive mastic and is simply rolled into place. Thus a reliable moisture seal is achieved. The use of Rayvolve is particularly recommended for applications where a torch is unavailable or cannot be used. Heat-Shrinkable Sealing Moisture seal and phase marking. A reliable moisture can also be produced by using a mastic in conjunction with a heat-shrinkable sleeve. This solution has the additional advantage of providing phase marking. A standard torch carried by most jointers is used.

RSES/RSSS Construction and Design 10 7 6 8 6 11 9 2 2 3 3 5 5 1 1 4 4 1 Screened Body A 3 mm conductive moulded outer screen is permanently bonded to the EPDM insulating material of the body. 2 Capacitive Test Point Used to determine if the circuit is energised; can also be used for phasing. Electrically protected by a cap made of EPDM. 3 Stress cone Computer designed, it relieves electrical stress at the cable screen cut of the termination. 4 Conductive Cable Entrance The 25 mm conductive end provides a connection to the cable screen. 5 Earthing Eye Provides a connection point for the screen of the body to the earth. 6 Inner Screen Conductive insert provides a Faraday cage around the compression connector and eliminates corona at rated voltage. 7 Retaining Shoulder To fix a retaining collar onto the adaptor for easy installation with two screws. 8 Compression Pin-Connector Bimetallic compression pin-connector designed with locking ring, to connect both aluminium and copper conductor cables. 9 Lifting Eye A lifting eye firmly attached to a moulded-in insert provides a secure connection point. 10 Pin Tin plated copper electrode, designed and tested to carry 250 A continuous current. The hexagonal wrench to fix the pin onto connector is supplied with each kit. 11 Compression Connector Bimetallic compression connector to connect both aluminium and copper conductor cables.

RSES/RSSS Screened Adaptor System 250 A, 24 kv Technical data RSES RSSS Cable Insulation Diameter Range 13.5-33.5 mm 13.5-26.5 mm Connector Cross section Range 16-120 mm 2 16-95 mm 2 Maximum System Voltage 24 kv 24 kv Continuous Current Rating 250 A 250 A Basic Impulse Level 125 kv 125 kv Partial Discharge at 2 U 0 < 5 pc < 5 pc AC Voltage Withstand, 1 min 50 kv 50 kv DC Voltage Withstand, 30 min 96 kv 96 kv The adaptors have been tested in accordance with the international specifications (e.g. ANSI/IEEE 386, IEC 540, VDE 0278). The bimetallic connectors have been tested in accordance with VDE 0220 on aluminium and copper conductors. All adaptors pass the routine tests including: AC Voltage Withstand, Partial Discharge Extinction and Test Point Voltage Test. Selection Table Screened Elbow Adaptors Diameter over Cross section (Al or Cu conductor) insulation 16 mm 2 25 mm 2 35 mm 2 50 mm 2 70 mm 2 95 mm 2 120 mm 2 13.5-17.4 mm RSES 5201 RSES 5202 RSES 5203 RSES 5205 16.3-20.8 mm RSES 5211 RSES 5212 RSES 5213 RSES 5215 RSES 5217 RSES 5219 19.6-24.1 mm RSES 5223 RSES 5225 RSES 5227 RSES 5229 RSES 5224 23.1-27.7 mm RSES 5235 RSES 5237 RSES 5239 RSES 5234 27.9-33.5 mm RSES 5249 RSES 5244 Screened Straight Adaptors Diameter over Cross section (Al or Cu conductor) insulation 16 mm 2 25 mm 2 35 mm 2 50 mm 2 70 mm 2 95 mm 2 13.5-17.4 mm RSSS 5201 RSSS 5202 RSSS 5203 RSSS 5205 16.3-20.8 mm RSSS 5211 RSSS 5212 RSSS 5213 RSSS 5215 RSSS 5217 RSSS 5219 19.6-24.1 mm RSSS 5223 RSSS 5225 RSSS 5227 RSSS 5229 21.0-26.5 mm RSSS 5255 RSSS 5257 RSSS 5259 Add mod. code -R to kit number for cold applied tubing Rayvolve. Add mod. code -P to kit number for heat shrink tubing with phase marking. All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, Bowthorpe EMP, Critchley, Dorman Smith, Dulmison, Hellstern, La Prairie, Morlynn, Raychem, SIMEL and SUCOFIT are trademarks. Argentina Phone: ++54-11-4733 2277 Fax: ++54-11-4733 2267 Australia Phone: ++61-2-4390 1111 Fax: ++61-2-4353 2497 Brazil Phone: ++55-11-3611 1862 Fax: ++55-11-3611 2457 Canada Phone: ++1-905-475 6222 Fax: ++1-905-470-4453 France Phone: ++33-3-80583200 Fax: ++33-3-80341015 Mexico Phone: ++52-5-729 0405 Fax: ++52-5-361-8545 Thailand Phone: ++66-2-7394026-32 Fax: ++66-2-3260563-64 United States of America Phone: ++1-800-327-6996 Fax: ++1-800-527-8350 United Kingdom Phone: ++44-1772-325400 Fax: ++44-1772-726276 Tyco Electronics Raychem GmbH Energy Division Haidgraben 6, 85521 Ottobrunn/Munich, Germany Phone: ++49-89-6089-0, Fax: ++49-89-6096345 http://energy.tycoelectronics.com Tyco Electronics EPP 0473 9/01

Energy Division http://energy.tycoelectronics.com RSTI Screened, separable connection system 630 A up to 24 kv Features The insulation of the connector is made of a highly modified silicone rubber characterised by high tracking resistance, elongation at break and non-flammability. A thick-walled screen is permanently bonded onto the insulation and protects the connection system against unintentional contact. The screened connector need not be removed for oversheath testing. The screened cable connector exceeds CENELEC HD 629.1 S1 requirements, which includes BS, VDE and other international specifications. Design fits 630 A bushings as specified by CENELEC HD506 S1, DIN 47636, EN 50180 and EN 50181. The compact design supports the use of double "T" connections inside standard terminal boxes. The wide application range covers cable cross-sections from 25 to 300 mm 2. Conductor connection with mechanical or DIN lugs. Easily accessible rear plug with capacitive test point. Few accessories required for system test, double "T" and earth connection. Complete kit including lugs facilitates installation and storage. R

RSTI Screened, separable connection system 630 A up to 24 kv Raychem RSTI screened separable connectors are designed to connect single- and three-core polymeric cables to medium-voltage gasinsulated switchgear and other equipment using CENELEC bushings specified for 630 A up to 24 kv. Made of a highly modified silicone rubber and protected by a thickwalled moulded outer conductive screen connected to earth, RSTI connectors are equally suited for indoor and outdoor installation. Supporting a wide application range, the design incorporates one body and two stress cone adapters to cover all cross-sections from 25 to 300 mm 2. The overall and cut-back dimensions are designed to take up minimum space in the terminal box. RSTI connectors are equipped with a capacitive test point for determining whether the circuit is energised. This test point is protected by a conductive cap. After cable preparation and lubrication, the stress control adapter is simply slid into place, followed by the screened connector body. These two components can be installed under virtually any conditions. A separable mounting system ensures easy installation of the connector onto the bushing. All kits include high-performance multi-range mechanical or DIN compression lugs matching the design of the RSTI connector.

RSTI Design and construction 6 7 8 3 1 2 4 5 9 1 Screened body A thick-walled moulded conductive outer screen is permanently bonded to the silicone rubber insulating material of the body. 2 Inner screen A conductive inner layer, as a faraday cage around the compression or mechanical lug, prevents corona at rated voltage. 3 Compression or mechanical lugs Specially designed DIN and deep indent compression lugs, as well as mechanical lugs with shear bolts for connecting either aluminium or copper conductor cables. 4 Stress cone adapter Relieves electrical stress at the point where the cable screen is cut. The insulated section, extending beyond the wire shielding, provides a convenient point for oversheath testing. 5 Earthing eye and ground lead Provides a connection point for earthing the screen. 6 Threaded pin A threaded pin together with a spring washer and hex nut ensure a high-performance electrical and mechanical contact with the bushing. 7 Rear plug with test point Removable rear plug with capacitive test point. 8 Test point The test point is used to determine whether the circuit is energised; alternatively it can be used for phasing. 9 Conductive endcap Electrical screen and protection of the rear end of the separable connector

RSTI Accessories RSTI Applications Test rod Ref. no.: RSTI-56TR; Length: 310 mm RSTI-56TRL; Length: 460 mm Single connection Material requested for 3 phases: 1 x RSTI 56xx (kit) Connecting plug Ref. no.: RSTI-56CP 110 185 80 Terminating plug Ref. no.: RSTI-56TP 245 Earthing adapter Ref. no.: RSTI-56EA20; Ball diameter: 20 mm RSTI-56EA25; Ball diameter: 25 mm Double connection Material requested for 3 phases: 2 x RSTI 56xx (kits) 1 x RSTI 56CP (connecting plug-kit) 365 285 Note: All applications as shown in the brochure need to have a mechanical support, based on the requirements for dynamic short circuit. 175

560 Single core branch off Material requested for 3 phases: 3 x RSTI 56xx (kits) 2 x RSTI 56CP (connecting plug-kit) 1 x RSTI 56TP (terminating plug-kit) 285 175 175 Live end seal Material requested for 3 phases: 1 x RSTI 56xx (kit) 1 x RSTI 56TP (terminating plug-kit) Disconnectable inline joint Material requested for 3 phases: 2 x RSTI 56xx (kits) 1 x RSTI 56CP (connection plug) 1 x RSTI 56TP (terminating plug-kit) 200 380

RSTI Screened, separable connection system 630 A up to 24 kv Technical data Cable insulation diameter range 12.7-34.6 mm Connector cross-section range 25-300 mm 2 Maximum system voltage 24 kv Continuous current rating 630 A Basic impulse level 125 kv Partial discharge at 2 U 0 < 6 pc AC voltage withstand, 1 min 57 kv DC voltage withstand, 15 min 76 kv Thermal short circuit, 1 s 33 ka Dynamic short circuit 84 ka Selection table The adapters meet the international CENELEC HD 629.1 S1 specification. Screened separable connection system with DIN compression lugs Cross 12 kv Reference number section Diameter Conductor material core insulation mm 2 min max Al Cu 25 12.7-25.0 mm RSTI-5610 RSTI-5630 35 12.7-25.0 mm RSTI-5611 RSTI-5631 50 12.7-25.0 mm RSTI-5612 RSTI-5632 70 12.7-25.0 mm RSTI-5613 RSTI-5633 95 12.7-25.0 mm RSTI-5614 RSTI-5634 120 12.7-25.0 mm RSTI-5615 RSTI-5635 150 21.2-34.6 mm RSTI-5626 RSTI-5646 185 21.2-34.6 mm RSTI-5627 RSTI-5647 240 21.2-34.6 mm RSTI-5628 RSTI-5648 300 21.2-34.6 mm RSTI-5629 RSTI-5649 Cross 24 kv Reference number section Diameter Conductor material core insulation mm 2 min max Al Cu 25 12.7-25.0 mm RSTI-5610 RSTI-5630 35 12.7-25.0 mm RSTI-5611 RSTI-5631 50 12.7-25.0 mm RSTI-5612 RSTI-5632 70 12.7-25.0 mm RSTI-5613 RSTI-5633 95 21.2-34.6 mm RSTI-5624 RSTI-5644 120 21.2-34.6 mm RSTI-5625 RSTI-5645 150 21.2-34.6 mm RSTI-5626 RSTI-5646 185 21.2-34.6 mm RSTI-5627 RSTI-5647 240 21.2-34.6 mm RSTI-5628 RSTI-5648 300 21.2-34.6 mm RSTI-5629 RSTI-5649 Kits including deep indent lugs are on request Screened separable connection system with mechanical lugs and shear bolts Cross 12 kv Reference number section Diameter Conductor material core insulation mm 2 min max Al or Cu 35-95 12.7-25.0 mm RSTI-5651 95-120 12.7-25.0 mm RSTI-5652 95-240 17.0-32.6 mm RSTI-5653 150-240 21.2-34.6 mm RSTI-5654 Cross 24 kv Reference number section Diameter Conductor material core insulation mm 2 min max Al or Cu 35-70 12.7-25.0 mm RSTI-5651 95-240 17.0-32.6 mm RSTI-5653 95-240 21.2-34.6 mm RSTI-5654 240-300 21.2-34.6 mm RSTI-5655 All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, Bowthorpe EMP, Critchley, Crompton Instruments, Dorman Smith, Dulmison, Guro, Hellstern, La Prairie, Morlynn, Raychem, and SIMEL are trademarks. Energy Division a pioneer in the development of economical solutions for the electrical power industry. Our product range includes: Cable accessories, connectors & fittings, electrical equipment, instruments, lighting, insulators & insulation enhancement and surge arresters. Tyco Electronics EPP 0800 10/02 For more information and your country contact person, please visit us at: http://energy.tycoelectronics.com Tyco Electronics Raychem GmbH, Energy Division Finsinger Feld 1, 85521 Ottobrunn/Munich, Germany Phone: +49-89-6089-0, Fax: +49-89-6096345

Energy Division http://energy.tycoelectronics.com RSTI Screened, separable connection system 630 A up to 36 kv Features The insulation of the connector is made of a highly modified silicone rubber characterised by high tracking resistance, elongation at break and non-flammability. A thin walled screen is permanently bonded onto the insulation and protects the connection system against unintentional contact. The screened connector need not be removed for over sheath testing. The screened cable connector exceeds CENELEC HD 629.1 S1 requirements, which includes BS, VDE and other international specifications. Design fits 630 A bushings as specified by CENELEC HD 506 S1, DIN 47636, EN 50180 and EN 50181. The compact design supports the use of double "T" connections inside standard terminal boxes. The wide application range covers cable cross sections from 50 to 300 mm 2. Conductor connection with mechanical or DIN lugs. Easily accessible rear plug with capacitive test point. Few accessories required for system test, double "T" and earth connection. Complete kit including lugs facilitates installation and storage. R

RSTI Screened, separable connection system 630 A up to 36 kv Raychem RSTI screened separable connectors are designed to connect single- and three-core polymeric cables to medium-voltage gas insulated switchgear and other equipment using CENELEC bushings specified for 630 A up to 36 kv. Made of a highly modified silicone rubber and protected by a thin walled outer conductive screen connected to earth, RSTI connectors are equally suited for indoor and outdoor installation. Supporting a wide application range, the design incorporates one body and two stress cone adapters to cover all cross-sections from 50 to 300 mm 2. The overall and cut back dimensions are designed to take up minimum space in the terminal box. RSTI connectors are equipped with a capacitive test point for determining whether the circuit is energised. A conductive cap protects this test point. After cable preparation and lubrication, the stress control adapter is simply slid into place, followed by the screened connector body. These two components can be installed under virtually any conditions. A separable mounting system ensures easy installation of the connector onto the bushing. All kits include high-performance multi-range mechanical or DIN compression lugs matching the design of the RSTI connector. RSTI Accessories RSTI Applications Test rod Ref. no.: RSTI-56TR; Length: 310 mm RSTI-56TRL; Length: 460 mm Single connection Material requested for 3 phases: 1 x RSTI-66xx (kit) Live end seal Material requested for 3 phases: 1 x RSTI-66xx (kit) 1 x RSTI-TP (Terminating plug kit) Terminating plug Ref. no.: RSTI-56TP 115 230 235 84 Earthing adapter Ref. no.: RSTI-56EA20; Ball diameter: 20 mm RSTI-56EA25; Ball diameter: 25 mm 255

RSTI Design and construction 3 1 5 2 4 6 7 8 9 1 Screened body A thin walled conductive outer screen is permanently bonded to the silicone rubber insulating material of the body. 2 Inner screen A conductive inner layer, as a faraday cage around the compression or mechanical lug, prevents corona at rated voltage. 3 Compression or mechanical lugs Specially designed DIN compression lugs, as well as tinned, mechanical lugs with shear bolts for connecting either aluminium or copper conductor cables. 4 Stress cone adapter Relieves electrical stress at the point where the cable screen is cut. The insulated section, extending beyond the wire shielding, provides a convenient point for oversheath testing. 5 Earthing clamp and ground lead Provides a connection point for earthing the screen. 6 Threaded pin A threaded pin together with a washer, spring washer and hex nut ensure a high-performance electrical and mechanical contact with the bushing. 7 Rear plug with test point Removable rear plug with capacitive test point. 8 Test point The test point is used to determine whether the circuit is energised; alternatively it can be used for phasing. 9 Conductive end cap Electrical screen and protection of the rear end of the separable connector Mechanical lug Compression lug Note: All applications as shown in the brochure need to have a mechanical support, based on the requirements for dynamic short circuit.

RSTI Screened, separable connection system 630 A up to 36 kv Technical data Cable insulation diameter range 22.4-42.8 mm Connector cross-section range 50-300 mm 2 Maximum system voltage 36 kv Continuous current rating 630 A Basic impulse level 170 kv Partial discharge at 2 U 0 < 5 pc AC voltage withstand, 1 min 72 kv DC voltage withstand, 15 min 108 kv Thermal short circuit, 1 s 33 ka Dynamic short circuit 84 ka Selection table The adapters meet the international CENELEC HD 629.1 S1 specification. Screened separable connection system 36 kv with DIN compression lugs Cross Diameter Reference number Section Core insulation Conductor material min max Al Cu mm 2 mm mm 50 22.4-33.6 RSTI-6611 RSTI-6621 70 22.4-33.6 RSTI-6612 RSTI-6622 95 22.4-33.6 RSTI-6613 RSTI-6623 120 22.4-33.6 RSTI-6614 RSTI-6624 150 22.4-33.6 RSTI-6615 RSTI-6625 185 30.9-42.8 RSTI-6616 RSTI-6626 240 30.9-42.8 RSTI-6617 RSTI-6627 300 30.9-42.8 RSTI-6618 RSTI-6628 Kits including deep indent lugs are on request Screened separable connection system 36 kv with mechanical lugs and shear bolts Cross Diameter Reference number Section Core insulation Conductor material min max Al or Cu mm 2 mm mm 50-150 22.4-33.6 RSTI-6631 185-240 30.9.- 42.8 RSTI-6633 Kits for 3-core applications are on request. Please contact your local sales representative. All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, BOWTHORPE EMP, CROMPTON INSTRUMENTS, DORMAN SMITH, DULMISON, GURO, HELLSTERN, LA PRAIRIE, MORLYNN, RAYCHEM, and SIMEL are trademarks. Energy Division a pioneer in the development of economical solutions for the electrical power industry. Our product range includes: Cable accessories, connectors & fittings, electrical equipment, instruments, lighting, insulators & insulation enhancement and surge arresters. Tyco Electronics EPP 0998 1/03 For more information and your country contact person, please visit us at: http://energy.tycoelectronics.com Tyco Electronics Raychem GmbH, Energy Division Finsinger Feld 1, 85521 Ottobrunn/Munich, Germany Phone: +49-89-6089-0, Fax: +49-89-6096345

Energy Division http://energy.tycoelectronics.com RSTI-CC Screened, separable, coupling connection system 630 A up to 36 kv Features The screened coupling connector is designed to mate with the rear end of the base screened connector system RSTI designed for 36 kv. The insulation of the coupling connector is made of a highly modified silicone rubber characterised by high tracking resistance, elongation at break and nonflammability. A thin-walled screen is permanently bonded onto the insulation and protects the connection system against accidental contact. The screened coupling connector need not be removed for oversheath testing. The combination of screened connector and coupling connector exceeds CENELEC HD 629.1 S1 requirements, which include BS, VDE and other international specifications. The combination of screened connector and coupling connector fits 630 A bushings as specified by CENELEC HD 506 S1, DIN 47636, EN 50180 and EN 50181. The compact design supports the use of double "T" connections inside standard terminal boxes. The wide application range covers cable cross-sections from 50 to 300 mm 2. Conductor connection with mechanical or DIN lugs. Easily accessible rear plug with capacitive test point. Few accessories required for system test and earth connection. Complete kit including lugs for easier installation and storage. R

RSTI-CC Design and construction 1 6 6 7 8 9 3 5 2 4 1 Screened body A thin-walled conductive outer screen is permanently bonded to the silicone rubber insulating material of the body. 2 Inner screen A conductive inner layer, as a faraday cage around the compression or mechanical lug, prevents corona at rated voltage. 3 Compression or mechanical lugs Specially designed DIN compression lugs, as well as tinned, mechanical lugs with shear bolts for connecting either aluminium or copper conductor cables. 4 Stress cone adapter Relieves electrical stress at the point where the cable screen is cut. The insulated section, extending beyond the wire shielding, provides a convenient point for oversheath testing. 5 Earthing clamp and ground lead Provides a connection point for earthing the screen. 6 Threaded pin assembly A threaded pin assembly together with a washer, spring washer and hex nut ensure high-performance electrical and mechanical contact with the bushing. 7 Rear plug with test point Removable rear plug with capacitive test point. 8 Test point The test point is used to determine whether the circuit is energised; alternatively it can be used for phasing. 9 Conductive end cap Electrical screen and protection of the rear end of the separable connector.

RSTI-CC Accessories RSTI-CC Applications Test rod Ref. no.: RSTI-56TR; Length: 310 mm RSTI-56TRL; Length: 460 mm Earthing adapter Ref. no.: RSTI-56EA20; Ball diameter: 20 mm RSTI-56EA25; Ball diameter: 25 mm Disconnectable inline joint Items required for 3 phases: 1 x RSTI-66xx (Basic kit) 1 x RSTI-56TP (Terminating plug kit) 1 x RSTI-CC-66xx (Coupling connector kit) Double connection Items required for 3 phases: 1 x RSTI-66xx (Basic kit) 1 x RSTI-CC-66xx (Coupling connector kit) 325 42 255 340 440 42 125 Single core branch off Items required for 3 phases: 1 x RSTI-66xx (Basic kit) 1 x RSTI-56TP (Terminating plug kit) 2 x RSTI-CC-66xx (Coupling connector kit) 255 Note: All applications shown in the brochure need to have a mechanical support meeting the requirements for dynamic short circuit. 125 125

RSTI-CC Screened, separable, coupling connection system 630 A up to 36 kv Technical data Cable insulation diameter range 22.4-42.8 mm Connector cross-section range 50-300 mm 2 Maximum system voltage 36 kv Continuous current rating 630 A Basic impulse level 170 kv Partial discharge at 2 U 0 < 5 pc AC voltage withstand, 5 min 81 kv DC voltage withstand, 15 min 108 kv Thermal short circuit, 1 s 33 ka Dynamic short circuit 84 ka Selection table The adapters meet the international CENELEC HD 629.1 S1 specification. Screened separable coupling connection system 36 kv with DIN compression lugs Cross Diameter Reference number Section Core insulation Conductor material min max Al Cu mm 2 mm mm 50 22.4-33.6 RSTI-CC-6611 RSTI-CC-6621 70 22.4-33.6 RSTI-CC-6612 RSTI-CC-6622 95 22.4-33.6 RSTI-CC-6613 RSTI-CC-6623 120 22.4-33.6 RSTI-CC-6614 RSTI-CC-6624 150 22.4-33.6 RSTI-CC-6615 RSTI-CC-6625 185 30.9-42.8 RSTI-CC-6616 RSTI-CC-6626 240 30.9-42.8 RSTI-CC-6617 RSTI-CC-6627 300 30.9-42.8 RSTI-CC-6618 RSTI-CC-6628 Screened separable coupling connection system 36 kv with mechanical lugs and shear bolts Cross Diameter Reference number Section Core insulation Conductor material min max Al or Cu mm 2 mm mm 50-150 22.4-33.6 RSTI-CC-6631 185-240 30.9.- 42.8 RSTI-CC-6633 Kits for 3-core applications on request. Contact your local sales representative. All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, BOWTHORPE EMP, CROMPTON INSTRUMENTS, DORMAN SMITH, DULMISON, GURO, HELLSTERN, LA PRAIRIE, MORLYNN, RAYCHEM, and SIMEL are trademarks. Energy Division a pioneer in the development of economical solutions for the electrical power industry. Our product range includes: Cable accessories, connectors & fittings, electrical equipment, instruments, lighting, insulators & insulation enhancement and surge arresters. Tyco Electronics EPP 0999 1/03 For more information and your country contact person, please visit us at: http://energy.tycoelectronics.com Tyco Electronics Raychem GmbH, Energy Division Finsinger Feld 1, 85521 Ottobrunn/Munich, Germany Phone: +49-89-6089-0, Fax: +49-89-6096345

Energy Division http://energy.tycoelectronics.com GUROFLEX MV Cold-Pour Insulating Compound for Medium Voltage Applications Cold pour Safe to use No hazard classification Safe to use Excellent electrical properties Solves MV bulk-insulation problems Thoroughly tested to international performance standards Cures to a soft solid No leakage problems No topping-up or waiting time Immediate energisation Unaffected by water and traditional oil-based insulating compounds Insensitive to temperature Can be installed in cold or hot ambient conditions

GUROFLEX MV Cold-Pour Insulating Compound for Medium Voltage Applications GUROFLEX MV is ideal for filling cable boxes with complex phase metalwork or reduced clearances GUROFLEX MV is a two-component cold-pour insulating compound. After mixing and pouring it cures to a soft rubbery solid that will not melt or flow. It has excellent electrical characteristics and is suitable for a wide range of bulk insulation applications in medium voltage electrical power equipment. Because GUROFLEX MV is a coldpour material there are none of the serious hazards associated with the heating and pouring of conventional bitumen or oil-based insulating compounds. One of the outstanding advantages of its chemical make-up is that GUROFLEX MV is non-hazardous and does not contribute to environmental problems. The liquid components and mixed compound are not subject to any safety classification and no special measures are required for transportation, handling or disposal of waste. components, tapes or other applied insulation. GUROFLEX MV will also solve problems with air-clearance enclosures caused by hostile environmental conditions (persistent humidity, chemical pollution etc.). GUROFLEX MV has been thoroughly tested to the requirements of CEN- ELEC cable accessory performance standard HD 629.1 (including the requirements of IEC 60502-4) for rated voltages up to 12 kv. Additional testing has included impulse voltage withstand at 125 kv. Performance qualification for applications at rated voltage 36 kv is in progress. GUROFLEX MV is compatible with all commonly-used terminations for MV polymeric and paper cables. It is also unaffected by the presence of oilbased residues of traditional hot-pour filling compounds. The curing reaction is not affected by the presence of water and the cured compound has very low moisture absorption. generate heat. No topping-up is needed and the equipment can be energised immediately after filling. Once the compound has cured to a cross-linked solid there is no possibility of leakage from gaskets or cable glands. The curing reaction of GUROFLEX MV is relatively insensitive to temperature, making it feasible to mix and pour the compound in very cold or hot ambient conditions. The compound will cease to flow about one hour after mixing. The cured compound can be cut out of the enclosure if connections have to be changed at a later date. No heat is required. Product details Standard kit volume 5.3 litres Product reference JOR-59003 Other kit sizes can be made available on request. The principal application for GUROFLEX MV is as a filling compound for cable termination boxes and bus bar enclosures associated with transformers, switchgear and motors. It is the ideal solution for non-air-clearance cable boxes where the phase metalwork cannot be satisfactorily insulated with heat-shrink GUROFLEX MV is supplied as a kit comprising secure cans, a mixing spatula and a mixing/pouring instruction. Recommended shelf-life of the components is 2 years. Mixing takes about 3 minutes and can be aided by the use of a powerdriven stirrer. No heat is involved, and the curing compound does not Further information Please ask your local Tyco Electronics Energy Division representative or distributor for: Performance testing reports Technical data sheet Installation instruction Questions and Answers Safety data sheets All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, BOWTHORPE EMP, CROMPTON INSTRUMENTS, DORMAN SMITH, DULMISON, GURO, HELLSTERN, LA PRAIRIE, MORLYNN, RAYCHEM, and SIMEL are trademarks. Energy Division a pioneer in the development of economical solutions for the electrical power industry. Our product range includes: cable accessories, connectors & fittings, electrical equipment, instruments, lighting controls, insulators & insulation enhancement and surge arresters. Tyco Electronics EPP 1190 12/03 For more information and your country contact person, please visit us at: http://energy.tycoelectronics.com Tyco Electronics Raychem GmbH, Energy Division Finsinger Feld 1, 85521 Ottobrunn/Munich, Germany Phone: +49-89-6089-0, Fax: +49-89-6096345