EEDEN technical data. Applied Systems. Air-cooled with heat recovery EWTP MBYN

EEDEN09-408 technical data Applied Systems Air-cooled with heat recovery EWTP0-540MBYN

EEDEN09-408 technical data Applied Systems Air-cooled with heat recovery EWTP0-540MBYN

l l i Chillers R-407C EWTP-MBY B n ecm o 7 - r 0P d4t yw -h EHRC Cooling only Heating only Heat pump Heat recovery 4 Hydronic Systems Chillers

Chillers R-407C EWTP-MBY TABLE OF CONTENTS EWTP-MBY Features............................................................. 6 2 Specification text................................................... 7 Specifications...................................................... 0 Technical Specifications............................................ 0 Electrical Specifications............................................ 4 Options............................................................. 5 5 Control systems................................................... 6 6 Capacity tables.................................................... 7 Cooling capacity tables............................................. 7 Capacity tables with glycol for process cooling applications........ 8 Heating capacity tables............................................. 9 Capacity correction factor........................................... 20 7 Dimensional drawing & centre of gravity....................... 2 Dimensional drawing................................................ 2 8 Piping diagram..................................................... 24 9 Wiring diagram..................................................... 28 Wiring diagram...................................................... 28 0 Sound data......................................................... 4 Sound power spectrum............................................. 4 Installation.......................................................... 5 Fixation and foundation of units..................................... 5 Water charge, flow and quality...................................... 8 2 Operation range................................................... 9 Hydraulic performance............................................ 40 Water pressure drop curve evaporator.............................. 40 Water pressure drop curve condenser.............................. 4 Hydronic Systems Chillers 5

s y s d r e e i l 7- l l0 p4i T ph - Features S N Y B C M P W AC E R Total heat recovery up to 85% or desuperheater up to 60 C leaving water temperature Standard Inverter fans and exchanger heatertape Daikin semi-hermetic single screw stepless compressor Optimised for use with R-407C Advanced pco² DDC controller DICN (Daikin Integrated Chiller Network) operation as standard within same series Pressure relief valve Reduced energy consumption thanks to optimised condensing temperature by use of inverter fans Inverter fans ensure smoother operation and better colour of sound Linear sound reduction in function of ambient temperature Optional BMS connection available Evaporator heater tape as standard on all units Multiple capacity steps Pre-mounted, 5 inch piping for easier field connection Modular design Double refrigeration circuit (from 400kW on) Standard operation range down to -5 C ambient Victaulic joints and filter as standard Moisture indicator as standard High quality, anti-corrosion treated components as standard Chilled water temperatures down to -0 C on standard unit 6 Applied Systems Chillers

2 Specification text Unit construction Compact, modular and weatherproof design air-cooled chiller for outdoor installation IP24 - manufactured according to the lso900 quality standard. The ready-to-connect range has been designed for both air conditioning and process cooling applications and meets PED conformity. The use of state-of-the-art technologies and high quality materials ensures efficiency, reliability and an extended service life. Each DAlKIN chiller is subjected to many hours of test runs in the factory allowing for standard requirements. 2 Casing / Colour Powder coated, galvanised steel plate. Fully factory assembled on a base frame. Colour ivory white (± RAL 7044) / Munsell code 5Y7.5/ Number of cooling circuits Size 0-40 single circuit, 400-540 double circuit. Each refrigerant circuit has its own fully independent design thereby guaranteeing a high level of system reliability. Compressor New, semi-hermetically sealed DAIKIN stepless single screw compressor developed and optimised for refrigerant R- 407C. The single screw principle of a main screw meshing with 2 satellite rotors eliminates radial and axial bearing loads due to balanced pressures under all operating conditions. Bearings are designed for over 00,000 operating hours or equivalent to the full service life of the compressor. The main screw is directly driven by a suction cooled 2 pole, Phase induction motor and is cooled by refrigerant injection. Satellite rotors are made from a hard wearing polymer material eliminating metal to metal contact allowing closer tolerances and increasing running life. At 2880rpm and 2 compressions per rotation the 4,560 compressions per minute prevents pulsating compression gas and resembles a smooth discharge flow, thereby reducing vibration and noise emission. In addition the twin wall structure of the compressor casing together with the integrated oil separator offers additional attenuation. Stepless control of the sliding vane determines the volumetric ratio of the compressor in function of the chilled water temperature. Control is infinitely variable from 0 to 00%. Additional features include: integrated oil separator incorporating muffler effect, oil lubrication by pressure difference (no oil pump required), oil sump heating, oil inspection glass, non-return valve, hot gas shut-off valve, service valves, suction gas filter, Klixon embedded in the motor winding, star or delta start up. The high efficiency design is optimised for the refrigerant and system and ensures the highest COP values and operational reliability. System and service costs are minimised. Condenser High-performance design Cu/Alu heat exchanger - arranged in a V- shape. Consisting of internally drawn helical Cu pipe (Hi -X) guaranteeing excellent heat transmission and optimal oil transport. Provided with a builtin subcooler to further improve performance. By increasing the heat transmission surface using continuous laminated honeycomb slotted flaps, a very low sound level is attained still with compact dimensions. By chromatising the whole of the heat exchanger, it is permanently protected against corrosion thereby extending the range of applications of this device. Fans Inverter driven, low-noise axial fans with outlet protective grating. Statically and dynamically balanced drive motor design with maintenance-free bearings for outdoor installation. Motor safety class IP54. In heat recovery mode the inverter fans control the condensing temperature between 9 to 22 Bar for optimum heat recovery. In cooling mode the inverter fans control the condensing temperature at Bar for optimum efficiency. Applied Systems Chillers 7

2 Specification text 2 Evaporator R-407C optimised DX counter flow plate heat exchanger made of stainless steel, plates brazed gastight with copper, for water and glycol mixtures. A special refrigerant distribution system (Equalancer System M) has been incorporated into each duct plate for optimal capacity of the complete heat transmission surface As well as an additional increase in efficiency of approx. 6%, this is also responsible for stable control behaviour in the heat exchanger. The plate heat exchanger is standard equipped with heater tape to prevent freeze-up and is heat-insulated (PVC nitril foam) to ensure it is diffusion-proof to prevent any heat loss. The water pressure may not exceed the maximum permissible operating pressure of 0 bar! Heat Recovery Condenser R-407C optomised DX counter flow plate heat exchanger made of stainless steel (AISI6) plates, brazed gas tight with copper, for water and glycol mixtures. The plate heat exchanger is standard equipped with heater tape to prevent freeze-up and is heat insulated (PVC nitril foam) to ensure it is diffusion-proof to prevent any heat loss. The water pressure may not exceed the maximum permissible operating pressure of 0 bar! Depending on the temperature requirement for the hot water production this exchanger will act either as a desuperheater for partial heat recovery (0%) or as a condenser for full heat recovery (85%). Piping Consisting of Cu pipe with all the necessary cooling fittings such as: Service valves, filter-drier, inspection glass with moisture indicator, solenoid valve and TEV with external pressure equalisation. The plate heat exchanger is cased with galvanised steel. Safety and control devices Permanent temperature and pressure monitoring of the refrigerant circuits by the PCO² digital controller using high- and low-pressure sensors. Each refrigerant circuit is fitted with the following safety devices: Pressure limitation control / safety pressure limitation control, drain valve, lowpressure switch, hot gas temperature monitoring, heat cut-out for compressor and fan motors, overload relay, frost protection and evaporator companion heating. Each refrigerant circuit is fitted with the following control devices: Electronic temperature monitoring, phase-sequence relay, high- and low-pressure PCO² digital controller display, timing safety device and switch frequency limiter. Switching and control device In addition to the fully automated PCO² digital controller, the control cabinet manufactured by SIEMENS in accordance with the valid EN directives (CE) fulfils safety class IP 54 and contains all the required switching and control components such as: load, auxiliary and control cut-outs, transformers, control fuses, relay and auxiliary relay, sensors, control PCBs and PCO 2 digital controller. The electronics have an automatic restart after power failure and provide the following digital inputs and outputs hard-wired to terminals for incorporating the GLT: 8 Applied Systems Chillers

2 Specification text Digital inputs Digital outputs - Contactor - Collection fault message - Pump contact - General operating message (without DICN) - Changeable * - Operating message per compressor - Changeable 2* - Cold water pump drive - Changeable * - Changeable ** - Changeable 4* * Remote On Off / second set point / power limitation -2--4 ** Cold water pump / free cooling / cooling water pump /00% Power display / general operating message 2 PCO 2 digital controller The EWTP-MBYN units are fitted with a digital controller, which allows the user to configure, operate and service the unit in a user-friendly manner. The PCO 2 digital controller consists of an alphanumerical display (LCD 4x20), 6 control keys and 6 LEDs. The following functions are supported by the electronics, amongst other things: - Cooling or heat recovery mode - Allocation of the set point and the desired switching hysteresis - Sliding movement of set points - Free cooling - Adaptive control functions - Guide and follow-up mode (400-540MBY) - DICN Daikin Integrated Chiller Network (master / slave operation with up to 4 MBYN chillers) - Priority given to heat recovery unit in DICN network - Cold water flow and return control - Hot water tank or return control - Allocation of pump lead times / overrun times - Control of heat recovery pump - Various timer-date functions (Schedule -Timer) - Displaying the current operating parameter such as flow and return temperatures - Recording operating hours - Advanced freeze-up prevention - Automatic restart after power failure - Floating set point according to ambient temperature - History of the record of the last 20 faults - 5 languages can be freely selected (German, English, French, Italian, Spanish) - Password protection As an option this chiller can be fitted with an interface for integrating it into a Building Management System (BMS), which either supports the MODbus / J-bus or BACnet protocol. Applied Systems Chillers 9

Specifications 0 - TECHNICAL SPECIFICATIONS EWTP0MBYNN EWTP40MBYNN EWTP60MBYNN EWTP200MBYNN EWTP280MBYNN EWTP40MBYNN Capacity Cooling Nominal kw 07.00 8.00 58.00 9.00 274.00 5.00 (Eurovent) Cooling during Nominal kw 97.70 26.00 44.00 7.00 25.00.00 heat recovery Heat recovery Nominal kw 6.00 48.00 76.00 208.00 0.00 77.00 Capacity Steps % 0-00 (stepless) Nominal input Cooling kw 4.70 54.00 67.00 8.0.00 46.00 (Eurovent) Heat recovery kw 9.40 47.80 62.40 7.20 0.00 2.00 HEAT RECOVERED % 85 85 85 85 85 85 EER 2.45 2.56 2.6 2.5 2.42 2.29 COP (Eurovent) 5.44 5.7 5. 5.7 5.6 5.2 Casing Colour Ivory white/munsell code 5Y7.5/ Material Polyester coated galvanised steel Dimensions Unit Height mm 2250 2250 2250 2250 2250 2250 Width mm 246 246 246 4280 4280 4280 Depth mm 228 228 228 228 228 228 Weight Unit kg 465 629 72 2266 2646 2727 Operating Weight kg 48 654 752 2299 2692 2784 Air heat Type Cross fin coil/hi-x tubes and chromate coated waffle louvre fins exchanger Rows 2 2 Stages 48+2 Fin Pitch mm 2.00 2.00 2.00 2.00 2.00 2.00 Face Area m² 8.40 8.40 8.40 6.80 6.80 6.80 Water Heat Exchanger Evaporator Nominal water pressure drop Water Heat Exchanger Evaporator Type Brased plate, one per circuit Filter Type WYE type strainer Diameter mm.0.0.0.0.0.0 perforations Minimum water volume in the system l 520 680 770 90 40 640 Water flow rate Min l/min 60 205 25 285 40 500 Max l/min 640 825 940 40 640 2000 Cooling Heat kpa 44.0 4.0.0 25.0 29.0 2.0 exchanger Filter kpa 2.0.0 5.0 4.0 9.0 5.0 Total kpa 46.0 44.0 8.0 28.0 9.0 48.0 Insulation material PVC nitril foam Model Quantity Model AC20EQ-NP80 AC20EQ- NP20 Applied Systems Chillers AC20EQ- NP56 AC250EQ-NP96 AC250EQ- NP28 AC250EQ- NP62 Water Heat Type Brased plate, one per circuit Exchanger Water flow rate Max l/min 500 600 700 700 900 00 Heat Recovery Nominal water Condenser pressure drop Heating kpa 47 49 64 88 08 75 Insulation material PVC nitril foam Model Quantity Model CB76-76H CB76-98H CB76-08H CB76-08H CB76-48H CB76-80H Fan Drive Direct drive Nominal air flow m³/min 960 960 960 920 920 920 Model Quantity 4 4 4 8 8 8 Speed rpm 70 900 900 70 900 900 Motor Output W 550 020 020 550 020 020 Discharge direction Vertical Compressor Type Semi-hermetic single screw compressor Refrigerant oil type Daphne FVC68D Refrigerant oil charge l 5.5 5.5 7.5 7.5 0.0 0.0 Model Quantity Model ZHCLTGUYE ZHCWLGUYE ZHC5LMGUYE ZHC5WLGUYE ZHC7LSGUYE ZHC7WSGUYE Speed rpm 2880 2880 2880 2880 2880 2880 Crankcase Heater W 50 50 50 50 50 50

Specifications - TECHNICAL SPECIFICATIONS EWTP0MBYNN EWTP40MBYNN EWTP60MBYNN EWTP200MBYNN EWTP280MBYNN EWTP40MBYNN Sound level Sound Power Cooling dba 89 94 94 95 96 98 Refrigerant Refrigerant type R-407C circuit Refrigerant charge kg 2.0 46.0 49.0 70.0 0.0 0.0 No of circuits Refrigerant control Thermostatic expansion valve Piping Evaporator water inlet/outlet Flexible coupling + counterpipe for welding OD Flexible coupling + counterpipe for welding connections Heat recovery condenser inlet/outlet 2 G Evaporator water drain field installation /4 G Safety Devices Double PED approved high pressure switches Low pressure protection Pressure relief valve Compressor motor thermal protector Compressor motor overcurrent relay Discharge temperature protector Freeze up protection Recycling and guard timer Reverse phase protector Notes Nominal cooling capacity at Eurovent conditions: Evaporator 2 C/7 C; ambient 5 C Nominal cooling power input at Eurovent conditions: Evaporator 2 C/7 C; ambient 5 C Minimum required watervolume for standard thermostat settings and at nominal conditions Nominal cooling capacity and heat recovery capacity during heat recovery mode according to EN45 COP: Coefficient of performance during heat recovery (= cooling capacity + heating capacity) / power input) - TECHNICAL SPECIFICATIONS EWTP400MBYNN EWTP460MBYNN EWTP540MBYNN Capacity Cooling Nominal kw 79.00 449.00 520.00 (Eurovent) Cooling during Nominal kw 7.00 40.00 465.00 heat recovery Heat recovery Nominal kw 407.00 44.00 44.00 Capacity Steps % 5-00 (stepless) Nominal input Cooling kw 6.00 97.00 22.00 (Eurovent) Heat recovery kw 42.00 77.00 24.00 HEAT RECOVERED % 85 75 65 EER 2.2 2.28 2.24 COP (Eurovent) 5.24 4.7 4.24 Casing Colour Ivory white/munsell code 5Y7.5/ Material Polyester coated galvanised steel Dimensions Unit Height mm 2250 2250 2250 Width mm 590 590 590 Depth mm 228 228 228 Weight Unit kg 4990 5 526 Operating Weight kg 5090 5220 550 Air heat Type Cross fin coil/hi-x tubes and chromate coated waffle louvre fins exchanger Rows Stages 48+2 Fin Pitch mm 2.00 2.00 2.00 Face Area m² 25.20 25.20 25.20 Water Heat Exchanger Evaporator Type Brased plate, one per circuit Filter Type WYE type strainer Diameter mm.0.0.0 perforations Minimum water volume in the system l 90 00 270 Water flow rate Min l/min 565 670 775 Max l/min 2265 2680 00 Applied Systems Chillers

Specifications - TECHNICAL SPECIFICATIONS EWTP400MBYNN EWTP460MBYNN EWTP540MBYNN Nominal water pressure drop Water Heat Exchanger Evaporator Cooling Heat kpa 29.0 2.0 6.0 exchanger Filter kpa 2.0.0 5.0 Total kpa 2.0 6.0 4.0 Heat kpa 29.0 2.0 6.0 exchanger Filter kpa 2.0.0 5.0 Total kpa 2.0 6.0 4.0 Insulation material PVC nitril foam Model Quantity Model AC250EQ-NP96 AC250EQ-NP96 AC250EQ-NP28 Quantity Model AC250EQ-NP96 AC250EQ-NP28 AC250EQ-NP28 Water Heat Type Brased plate, one per circuit Exchanger Water flow rate Max l/min 700 700 700 Heat Recovery Max l/min 700 700 700 Condenser Nominal water Heating kpa 85 85 00 pressure drop Heating kpa 85 00 00 Insulation material PVC nitril foam Model Quantity Model CB76-08H Quantity Model CB76-08H Fan Drive Direct drive Nominal air flow m³/min 2880 2880 2880 Model Quantity 2 2 2 Speed rpm 900 900 900 Motor Output W 020 020 020 Discharge direction Vertical Compressor Type Semi-hermetic single screw compressor Refrigerant oil type Daphne FVC68D Refrigerant oil charge l 7.5 7.5 0.0 l 7.5 0.0 0.0 Model Quantity Model ZHC5WLGUYE ZHC5WLGUYE ZHC7LSGUYE Speed rpm 2880 2880 2880 Crankcase W 50 50 50 Heater Quantity Model ZHC5WLGUYE ZHC7LSGUYE ZHC7LSGUYE Speed rpm 2880 2880 2880 Crankcase W 50 50 50 Heater Sound level Sound Power Cooling dba 99 99 99 Refrigerant Refrigerant type R-407C circuit Refrigerant charge kg 79.0 79.0 80.0 kg 79.0 80.0 80.0 No of circuits 2 2 2 Refrigerant control Thermostatic expansion valve Piping Evaporator water inlet/outlet Flexible coupling 5 connections Heat recovery condenser inlet/outlet 2 G Evaporator water drain /4 G 2 Applied Systems Chillers

Specifications - TECHNICAL SPECIFICATIONS EWTP400MBYNN EWTP460MBYNN EWTP540MBYNN Safety Devices Double PED approved high pressure switches Low pressure protection Pressure relief valve Compressor motor thermal protector Compressor motor overcurrent relay Discharge temperature protector Freeze up protection Recycling and guard timer Reverse phase protector Notes Nominal cooling capacity at Eurovent conditions: Evaporator 2 C/7 C; ambient 5 C Nominal cooling power input at Eurovent conditions: Evaporator 2 C/7 C; ambient 5 C Minimum required watervolume for standard thermostat settings and at nominal conditions Nominal cooling capacity and heat recovery capacity during heat recovery mode according to EN45 COP: Coefficient of performance during heat recovery (= cooling capacity + heating capacity) / power input) -2 ELECTRICAL SPECIFICATIONS EWTP0MBYNN EWTP40MBYNN EWTP60MBYNN EWTP200MBYNN EWTP280MBYNN EWTP40MBYNN Power Supply Name Y Phase ~ Frequency Hz 50 50 50 50 50 50 Voltage V 400 400 400 400 400 400 Voltage Minimum % -0% Tolerance Maximum % +0% Unit Starting Current A 58 9 248 248 6 440 Nominal Running Current A 70.00 84.00 04.00 28.00 80.00 226.00 Cooling Maximum Running Current A 95.00 20.00 5.00 68.00 22.00 288.00 Recommended fuses according to x25gl x60gl x60gl x200gl x250gl x55gl IEC standard 269-2 Fan Quantity 4 4 4 8 8 8 Nominal Running Current A.90.0.0.90.0.0 Cooling Maximum Running Current A.90.0.0.90.0.0 Starting current (MSC) A 9.5A per fan - 6 sec Compressor Phase ~ Voltage V 400 400 400 400 400 400 Voltage Minimum % -0% Tolerance Maximum % +0% Starting current A 58.0 9.0 248.0 248.0 6.0 440.0 Nominal running current (RLA) A 62.00 70.00 90.00 2.00 55.00 20.00 Maximum Running Current A 87.00 06.00 2.00 52.00 206.00 262.00 Starting Method Star-delta Recommended fuses - Control Circuit Phase ~ Voltage V 20V/24V AC (supplied by factory installed performers) Recommended fuses Factory installed Crankcase heater (E/2HC) W x (50W - 0.65A) Liquid line solenoid valves (Y5..6S/ x (6.VA - 70mA) - inrush current = 0mA Y25..26S) Capacity solenoid valves (Y..4S/ x (6.VA - 70mA) - inrush current = 0mA Y2..Y24S) Evaporator Heater Tape Condenser Heater Tape Supply Voltage V 20 20 20 20 20 20 Voltage Minimum % -0% Tolerance Maximum % +0% Recommended fuses 2x2A Supply Voltage V 20V/24V AC (supplied by factory installed performers) Voltage Minimum % 0 0 0 0 0 0 Tolerance Maximum % 0 0 0 0 0 0 Recomended fuses 2x2A Applied Systems Chillers

Specifications -2 ELECTRICAL SPECIFICATIONS EWTP400MBYNN EWTP460MBYNN EWTP540MBYNN Power Supply Name Y Phase ~ Frequency Hz 50 50 50 Voltage V 400 400 400 Voltage Minimum % -0% Tolerance Maximum % +0% Unit Starting Current A 248 248 6 A 248 6 6 Nominal Running Current A 258.00 6.00 7.00 Cooling Maximum Running Current A 42.00 96.00 452.00 Recommended fuses according to IEC standard 269-2 std: 2x(x250gL)op52: x400gl std: (x250)+ (x00)glop52: x425gl std: 2x(x00gL)op52: x500gl Fan Quantity 2 2 2 Nominal Running Current A.0.0.0 Cooling Maximum Running Current A.0.0.0 Starting current (MSC) A 9.5A per fan - 6 sec Compressor Phase ~ Voltage V 400 400 400 Voltage Minimum % -0% Tolerance Maximum % +0% Starting current A 248.0 248.0 6.0 Nominal running current (RLA) A.00.00 68.00 Maximum Running Current A 52.00 52.00 206.00 Starting Method Star-delta Recommended fuses Factory installed Phase ~ Voltage V 400 400 400 Voltage Minimum % -0% Tolerance Maximum % +0% Starting current A 248.0 6.0 6.0 Nominal running current A.00 68.00 68.00 (RLA) Maximum Running Current A 52.00 206.00 206.00 Starting Method Star-delta Recommended fuses Factory installed Control Circuit Phase ~ Voltage V 20V/24V AC (supplied by factory installed performers) Recommended fuses Factory installed Crankcase heater (E/2HC) W 2 x (50W - 0.65A) Liquid line solenoid valves (Y5..6S/ 2 x ( x (6.VA - 70mA) - inrush current = 0mA Y25..26S) Capacity solenoid valves (Y..4S/ 2 x (6.VA - 70mA) - inrush current = 0mA Y2..Y24S) Evaporator Heater Tape Condenser Heater Tape Supply Voltage V 20 20 20 Voltage Minimum % -0% Tolerance Maximum % +0% Recommended fuses 2X4A Supply Voltage V 20V/24V AC (supplied by factory installed performers) Voltage Minimum % 0 0 0 Tolerance Maximum % 0 0 0 Recomended fuses 2x4A 4 Applied Systems Chillers

4 Options Option description Unit size Availability 0 40 60 200 280 40 400 460 540 Option number Completely combinable options OP0 Dual pressure relief valve V V V V(S) V(S) V(S) V(S) V(S) V(S) Factory mounted OP2 Suction stop valve V(S) V(S) V(S) V(S) V(S) V(S) V(S) V(S) V(S) Factory mounted OP52 Main isolator switch V V V V V V V V V Factory mounted OP57 A-meter, V-meter V V V V V V V V V Factory mounted OPLN Low noise operation V V V V V V V V V Factory mounted OPCG Condenser protection grilles V V V V V V V V V Factory mounted Available kits EKCLWS Leaving water control sensor for DICN V V V V V V V V V Kit EKAC200A BMS card V V V V V V V V V Kit EKBMSMBA BMS gateway modbus / j-bus protocol V V V V V V V V V Kit EKBMSBNA BMS gateway bacnet protocol V V V V V V V V V Kit EKRUPC Remote user interface V V V V V V V V V Kit TW5659- To install EKBMSBNA, EKBMSMBA EKAC200A needs to be installed on the unit. Notes V Available - Not available (S) option required for swedish national law SNFS 992:6 4 Applied Systems Chillers 5

5 Control systems 5 Digital controller The digital controller consists of an alphanumeric display, labelled keys which you can press and a number of LEDs. Digital built-in controller Figure - Digital built-in controller fj p g h K Key, to enter the main menu Key, to start up or to shut down the unit. Key, to enter the safeties menu or to reset an alarm. Keys, to scroll up or down through the screens of a menu (only in case v, B or A appears) or to raise, respectively lower a setting. Key, to confirm a selection or a setting. Digital remote controller (to be ordered separately) K Key, s Key, a z Key, e Key, r Key, t Key, y Key, a Key, d Key, i Key, to confirm a selection or a setting. has no effect on EWTP units Key, to enter the readout menu. to enter the user settings menu. to enter the timers menu. to enter the history menu. to enter the info menu. to enter the input/output status menu. to enter the user password menu. has no effect on EWTP units has no effect on EWTP units Note: Temperature readout tolerance: ± C. Legibility of the alphanumeric display may decrease in direct sunlight. Figure - Digital remote controller J p k Key, to start up or to shut down the unit. Key, to enter the safeties menu or to reset an alarm. Key, to scroll through the screens of a menu (only in case v, A or B appears) or to raise, respectively lower a setting. Connection of a remote digital controller to the unit For a remote digital controller a cable length of up to 600 metres between the remote digital controller and the unit is allowed. This gives the opportunity to control the unit from a considerable distance. Refer to Cable for remote digital controller in the installation manual for cable specifications. 6 Applied Systems Chillers

6 Capacity tables 6 - Cooling capacity tables Ambient 20 25 0 5 40 4 LWE Size CC PI CC PI CC PI CC PI CC PI CC PI 6 TW5652- CC PI LWE SYMBOLS : Cooling capacity (kw) : Power input (kw) : Leaving Water Evaporator temperature ( C) NOTES Cooling capacity (CAP) Capacity is according to Eurovent rating standard 6/C/00-200 and valid for chilled water range Dt = - 8 C. 2 Power input (kw) Power input is total input according to Eurovent rating standard 6/C/00-200: Compressor + fans + control circuit. Applied Systems Chillers 7

6 Capacity tables 6-2 Capacity tables with glycol for process cooling applications Ambient 20 25 0 5 40 4 LWE MODEL CC PI CC PI CC PI CC PI CC PI CC PI 6 Out of operating range TW5652-2 CC PI LWE SYMBOLS : Cooling capacity (kw) : Power input (kw) : Leaving Water Evaporator temperature ( C) NOTES Cooling capacity (CAP) Capacity is according to Eurovent rating standard 6/C/00-200 and valid for chilled water range Dt = - 8 C. 2 Power input (kw) Power input is total input according to Eurovent rating standard 6/C/00-200: Compressor + fans + control circuit. 8 Applied Systems Chillers

6 Capacity tables 6 - Heating capacity tables Cooling capacity, power input and heat recovery capacity during heat recovery mode operation Standard rating according EN45 EWC/LWC Model CC PI HR %HR COPhr 6 Application ratings CC PI HR %HR COPhr EWC LWC LWE SYMBOLS : Cooling capacity (kw) : Power input (kw) : Heating capacity at heat recovery condenser (kw) : Percentage heat recovered : Coefficient of performance during heat recovery (=(cooling + heating capacity) / power input) : Entering water heat recovery condenser ( C) : Leaving water heat recovery condenser ( C) : Leaving Water Evaporator temperature ( C) NOTES For all ratings: - LWE = 7 C - Same evaporator flow as for nominal cooling operation. - Ambient temperature = 5 C TW5652- Applied Systems Chillers 9

6 Capacity tables 6-4 Capacity correction factor CORRECTION FACTOR FOR GLYCOL 6 Required glycol concentration Type Concentration (wt%) 0 0 20 0 40 Ethylene glycol Freezing point C 0-4 -9-6 -2 Minimum LWE C 4 2 0-5 - Propylene glycol Freezing point C 0 - -7 - -22 Minimum LWE C 4-2 -4-0 Glycol Legend Ethylene glycol Propylene glycol Correction on cooling capacity Correction on power input Correction on flow rate Correction on pressure drop 4TW50689-8 20 Applied Systems Chillers

7 Dimensional drawing & centre of gravity 7 - Dimensional drawing EWTP0 60MBY Note EWTP0MBYNN: - Inlet counterpipe with flowswitch and temperature sensor is premounted. - Outlet counterpipe with temperature sensor is premounted. Note EWTP40-60MBYNN: - Inlet counterpipe with flowswitch and temperature sensor is temporarily mounted on side of evaporator for transport. - Outlet counterpipe with temperature sensor is temporary mounted on side of evaporator for transport. Required space around the unit for service and air intake Centre of gravity 7 Air Air Air Air Air Air Air Air 4 x Hole for fixation J20 4 x Hole for fixation J20 Chilled water Hot water Model A B C D In (O.D.) Out (O.D.) In (Gas M) Out (Gas M) EWTP0MBYNN* 2700 54 75 98 φ 76. φ 76. 2 2 EWTP40MBYNN* 2794 448 69 4 φ 76. φ 76. 2 2 EWTP60MBYNN* 2879 5 254 0 φ 76. φ 76. 2 2 Evaporator 2 Condensor Compressor 4 Discharge stop valve 5 Liquid stop valve 6 Suction stop valve (optional) 7 Chilled water in (Victaulic O.D.) 8 Chilled water out (Victaulic O.D.) 9 Leaving water temperature sensor 0 Entering water temperature sensor Drier 2 Power supply intake Emergency stop 4 Switch box 5 Digital display controller 6 Transport beam 7 Ambient temperature sensor 8 Field wiring intake 9 Main isolator switch (optional) 20 Economizer 2 Heatrecovery condensor 22 Heatrecovery water inlet (2 Gas M) 2 Heatrecovery water outlet (2 Gas M) 24 Filter (supplied as kit) 25 Flush plug (Jmm NPT) 26 Counterpipes for welding (supplied as kit) 27 Flowswitch 28 Stopvalve heatrecovery condenser TW5654- Applied Systems Chillers 2

7 Dimensional drawing & centre of gravity 7 - Dimensional drawing EWTP200 40MBY 7 Note: - Inlet counterpipe with flowswitch and temperature sensor is premounted. - Outlet counterpipe with temperature sensor is premounted. Required space around the unit for service and air intake Centre of gravity Air Air Air Air Air Air Air Air Air Air View A 6 x Hole for fixation J20 View A Chilled water Hot water Model A B C D In (O.D.) Out (O.D.) In (Gas M) Out (Gas M) EWTP200MBYNN* 4495 25-85 87 φ 88.9 φ 88.9 2 2 EWTP280MBYNN* 4585 05 5 275 φ 88.9 φ 88.9 2 2 EWTP40MBYNN* 4680 400 00 82 φ 88.9 φ 88.9 2 2 Evaporator 2 Condensor Compressor 4 Discharge stop valve 5 Liquid stop valve 6 Suction stop valve (optional) 7 Chilled water in (Victaulic O.D.) 8 Chilled water out (Victaulic O.D.) 9 Leaving water temperature sensor 0 Entering water temperature sensor Drier 2 Power supply intake Emergency stop 4 Switch box 5 Digital display controller 6 Transport beam 7 Ambient temperature sensor 8 Field wiring intake 9 Main isolator switch (optional) 20 Economizer 2 Heatrecovery condensor 22 Heatrecovery water inlet (2 Gas M) 2 Heatrecovery water outlet (2 Gas M) 24 Filter (supplied as kit) 25 Flush plug (J9mm NPT) 26 Counterpipes for welding (supplied as kit) 27 Flowswitch 28 Stopvalve heatrecovery condenser TW56564-22 Applied Systems Chillers

7 Dimensional drawing & centre of gravity 7 - Dimensional drawing EWTP400 540MBY Required space around the unit for service and air intake Centre of gravity Detail 2 (Scale /2.5) 7 Detail (Scale /0) Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Air Detail Detail 2 8 x hole for fixation J20 4 x Hole for fixation J20 4 x Hole for fixation J20 Chilled water Hot water Model In (O.D.) Out (O.D.) In (Gas M) Out (Gas M) EWTP400MBYNN Flexible joint 5 Flexible joint 5 2 2 EWTP460MBYNN Flexible joint 5 Flexible joint 5 2 2 EWTP540MBYNN Flexible joint 5 Flexible joint 5 2 2 Evaporator 2 Evaporator 2 Condenser 4 Compressor 5 Compressor 2 6 Discharge stop valve 7 Liquid stop valve 8 Suction stop valve (optional) 9 Chilled water in 0 Chilled water out Leaving water temperature sensor 2 Entering water temperature sensor Drier 4 Power supply intake 5 Emergency stop 6 Switch box 7 Digital display controller 8 Transport beam 9 Ambient temperature sensor 20 Field wiring intake 2 Economizer 22 Economizer 2 2 Heatrecovery condensor 24 Heatrecovery condensor 2 25 Inverterbox 26 Filter (supplied as kit) 27 Flush plug (J25mm NPT) 28 Counterpipes for welding (supplied as kit) 29 Flowswitch TW56594- Applied Systems Chillers 2

8 Piping diagram EWTP0-60MBY 8 Condenser Water OUT Heatrecovery condensor Water IN. STD or2 Safety valve Gauge port Gauge port Suction stop valve (optional) 2. Dual safety valve (OPT.0) Strainer Service port Service port Water IN Safety valves Water OUT Drier + charge valve Expansion valve Evaporator Expansion valve Economizer M,-24F MC SHP S4HP ST RT R4T R5T BP B2P YS Y2S YS Y4S Condenser fan motor Compressor motor High pressure switch High pressure switch Discharge temperature controller Inlet water evap. temp. sensor Outlet water evap. temp. sensor Ambient temperature sensor Low pressure transmitter High pressure transmitter Unloader solenoid valve Liquid injection solenoid valve Liquid line solenoid valve economizer valve O L M N Z P Check valve Flare connection Screw connection Flange connection Pinched pipe Spinned pipe TW5655-24 Applied Systems Chillers

8 Piping diagram EWTP200-40MBY 8 Condenser Condenser or2 Only 00/20hp or2 Water OUT. STD Heatrecovery condensor Water IN Safety valve 2. Dual safety valve (OPT.0) Gauge port Gauge port Suction stop valve (optional) Safety valves Strainer Service port Service port Water IN Water OUT Drier + charge valve Expansion valve Evaporator Expansion valve Economizer M,-24F MC SHP S4HP ST RT R4T R5T BP B2P YS Y2S YS Y4S Condenser fan motor Compressor motor High pressure switch High pressure switch Discharge temperature controller Inlet water evap. temp. sensor Outlet water evap. temp. sensor Ambient temperature sensor Low pressure transmitter High pressure transmitter Unloader solenoid valve Liquid injection solenoid valve Liquid line solenoid valve economizer valve O L M N Z P Check valve Flare connection Screw connection Flange connection Pinched pipe Spinned pipe TW56565- Applied Systems Chillers 25

8 Piping diagram EWTP400-540MBY 8 Only00hpcirc Only 00 hp circ or2 or2 or2 or2 Water OUT Water OUT Heatrecovery condensor Water IN Water IN Heatrecovery condensor Gauge port Gauge port Suction stop valve (optional) Water OUT Water IN Suction stop valve (optional) Gauge port Gauge port. STD Service port Service port Service port Service port Safety valve EVAPORATOR EVAPORATOR 2. Dual safety valve (OPT.0) Strainer Strainer Liquid stop valve Expansion valve Expansion valve Liquid stop valve Safety valves Expansion valve Economizer Economizer Expansion valve Drier + charge valve Sight glass with moist indicator Drier + charge valve M-6F M2-26F MC,M2C S,2HP S4,5HP S,4T RT R4T R5T R6T R7T B,4P B2,5P YS Y2S Y2,22S Y,2S Y4,24S Condenser fan motor Condenser fan motor Compressor motor High pressure switch High pressure switch Discharge temperature controller Inlet water evap. temp. sensor Outlet water evap. temp. sensor Ambient temperature sensor Outlet water evap. temp. sensor Mixed outlet water temp. sensor Low pressure transmitter High pressure transmitter Unloader solenoid valve Unloader solenoid valve Liquid injection solenoid valve Liquid line solenoid valve economizer valve O L M N Z P Check valve Flexible connection Flare connection Screw connection Flange connection Pinched pipe Spinned pipe TW56595-26 Applied Systems Chillers

9 Wiring diagram 9 - Wiring diagram EWTP0 60MBY 2 4 5 6 7 8 9 9 A Power supply controller B C D E F G H NOTES TO GO THROUGH BEFORE STARTING THE UNIT () d L,L2,L: Main terminals d -70: Terminals on main rail d 7-88: Terminal on field rail d U-Z: Main terminals in compressor switchbox d A-N: Other terminals in compressor switchbox (2) = Earth wiring () = Wire number 5 (4) 5 = Terminal number 5 (5) = Field supply (6) = Option (7) = Not mounted in switchbox (8) = PCB board (9) F = Connection continues on field F (0) j = Several wiring possibilities 0TW5656- Power supply 50Hz 400V Power supply J-G: 24 Vac J-G0: Reference (GND) RS48S connection J - TX -: J - TX +: J - GND: Power supply 50Hz 20V () Input terminals for fieldwring OBLIGATORY Pumpcontact Changeable input Default OP HR: heat recovery mode Changeable input 2 (ex. dual setpoint) Analogue input J2 (B-VDC): High pressure C J2 (B2-VDC): Low pressure C J2 (B-VDC): Changeable Al J (B4-BC4): Evap. inlet water sensor J (B5-BC5): Evap. outlet water sensor C J6 (B4-GND): Ambient J6 (B7-VDC): Capacity feedback of C J6 (B8-VDC): - - Analogue output (Converted to digital outputs = DO) J4 (VG0-Y): Ctrl motor Loadup C J4 (VG0-Y2): Ctrl motor Loaddown C J4 (VG0-Y): Fanstep inv C Only for OP HR Example: Configurable switches for remote function Changeable input (ex. enable/disable cap. lim. ) Changeable input 4 (ex. enable/disable cap. lim. 2) Alarm Digital input J5 (ID-IDC): J5 (ID2-IDC): J5 (ID-IDC): J5 (ID4-IDC): J5 (ID5-IDC): J5 (ID6-IDC): J5 (ID7-IDC): J5 (ID8-IDC): J7 (ID9-IDC9): Changeable DI 2 J7 (ID0-IDC9): Changeable DI J7 (ID-IDC9): Changeable DI 4 J7 (ID2-IDC9): - - Digital output High pressure switch C J2 (C-NO): Compressor star C Reverse phase protector C J2 (C2-NO2): Compressor delta C Overcurrent relay C J2 (C-NO): Compressor ON C Discharge thermal protector C J (C4-NO4): 2% C Compressor thermal protector C J (C4-NO5): - - Emergency stop J (C4-NO6): - - Flow switch J4 (C7-NO7): Alarm Ch. DI : OP HR = heat recovery mode J5 (C8-NO8): Pump J6 (C9-NO9): Fanstep On-Off of C J6 (C9-NO0): - - J6 (C9-NO): - - J7 (C2-NO2): Ch. DO : Evaporator heatertape J8 (C-NO): Ch. DO 2: OP HR = HR Cond Pump J8 (ID-IDC): - - J8 (ID4-IDC): Fanstep inv C error (2) output terminals for fieldwiring Maximum output current: Resistive: 2A, Inductive: 2A/Cas Phi 0,4 EXAMPLE Pumpcontact (= general operation, without OP DICN) Contactor coil ev. Waterpump Operation C Changeable DO2 Default OP HR: HR Cond Pump Changeable AI (ex. setp. signal 0-V) () Standard fan Fuses + overcurrent EWA/TP0 EWA/TP40 EWA/TP60 FU,F2U,FU x25gl x60gl x60gl F4U,F5U 2A 2A 2A F6B 4A 4A 4A F7B 2A am 2A am 2A am F8U 2A 2A 2A F9B A T A T A T F2B 6A 6A 6A K7S 5 62 70 - Recommended fuses gl/gg (am also admitted) according to IEC standard 269-2 (FU, F2U, FU = gl/gg, F4U, F5U = gl/gg) Top view of unit Side view of unit Switchbox (4) OPTIONAL N OP52 = Main isolator switch N OP57 = A-meter, V-meter Overview of changeable digital inputsdi 2--4: J5 (ID8-IDC): J7 (ID9-IDC9): J7 (ID0-IDC9): J7 (ID-IDC9): Dual setpoint / Remote On/Off / HR mode enable/disable capacity limitation -2--4 / low noise Overview of changeable digital outputs DO2: J8 (C-NO): HR condenser pump / 2nd evaporator pump / General operation / 00% capacity / free cooling Overview of changeable analog input AI J2 (B-GND): HR Cond. water temp. Sensor/ Setp signal 0-V/0-0V/0-20mA/4-20mA (only standalone unit or Slave ) / Evap. Outlet water sensor DICN (only Master) 28 Applied Systems Chillers

9 Wiring diagram 9 - Wiring diagram 0 2 4 5 6 Changeable input Changeable input 2 Changeable input Changeable input 4 9 Field supply Not poss. as option Poss. as option Obligatory # ## Not obligatory Only for OP HR (5) Connections inside the compressor switchbox Component Wirenumber in cable between compressor switchbox and main switchbox Terminal in compressor-switchbox (6) Connection between PCB and remote user terminal position of jumpers and dipswitches. In a DICN system only valid for the master unit. For the slave units see the installation manual. Remote user terminal A8P DIN (8-5): On/Off2: coast to standstil DIN 2 (8-6): - - DIN (8-7): - - AIN + / AIN- (-4): Inverter speed setpoint (0..0V) RL8 / RLC(0-): Inverter error ADDRESS = 2 Dipswitch ON OFF ADDRESS = Dipswitch ON OFF Y7S economizer valve circuit Y6S Liquid line solenoide valve circuit Y5S Liquid injection valve of the compressor circuit YS 2% capacity step for compressor circuit V** V-meter for circuit TR2 Transfo supply controller + digital inputs TR Transfo control circuit TC0..TC02 Optocoupler (Analog to digital signal) S4PH High pressure switch circuit SS ## Main isolator switch S9L # Contact that closes if the pump is working S8L # Flow switch S0S SS,S2S Changeable switch for remote function (rem. start-stop, dual setpoint, enable/disable cap. lim. /2//4)/ low noise S6S Switch for heatrecovery mode (only for OP HR) S5E Emergency stop push button ST Discharge thermal protector circuit SPH High pressure switch circuit R8T temperature sensor with changeable function: sensor for evaporator outlet water temperature DICN or sensor for HR condensor water temperature R5T Sensor for ambient temperature R4T Sensor for outlet water temperature RT Sensor for evaporator inlet water temperature RP Reverse phase protector circuit RF Feedback resistance for circuit R Auxiliary resistance for feedback QM Thermal protector compressor motor circuit QF-Q4F Thermal protectors fan motors circuit PE Main earth terminal MS Stepless capacity ctrl for compressor circuit MC Compressor motor circuit MF-M4F Fan motors circuit K7A Auxiliary relay for safety High pressure circuit KA Auxiliary relay for discharge thermal protector circuit K2A Auxiliary relay compressor thermal protector circuit KA Auxiliary relay for safeties circuit K7S Overcurrent relay for circuit K8F Fan contactor for circuit (Inverter) K7F Fan contactor for circuit (On/Off) KM Star contactor for circuit K2M Delta contactor for circuit KM Linecontactor for circuit J4 Analogue output J2,J,J4,J5, J6,J7,J8 Digital output J5,J7,J8 Digital input J2,J,J6 Analogue input J RS485 connection J Power supply H5P Changeable output HP Indication lamp operation compressor H2P Indication lamp alarm HP Indication lamp general operation F2B Fuse for fanmotors circuit F9B Fuse for secondary of TR2 F8U Surge proof fuse for AP F7B Fuse for secondary of TR F6B Fuse for primary of TR F4U,F5U # Fuses for evaporator heater circuit FU,F2U,FU # Main fuses EH,E4H evaporator, condenser heater circuit EHC Crankcase heater compressor circuit C..C Capacitor B2P High pressure transmitter for circuit BP Low pressure transmitter for circuit A8P frequency inverter circuit AP PCB-controller A Current transfo, A-meter for circuit Applied Systems Chillers 29

9 Wiring diagram 9 - Wiring diagram EWTP200 40MBY 2 4 5 6 7 8 9 9 A Power supply controller B C D E F G H NOTES TO GO THROUGH BEFORE STARTING THE UNIT () d L,L2,L: Main terminals d -70: Terminals on main rail d 7-88: Terminal on field rail d U-Z: Main terminals in compressor switchbox d A-N: Other terminals in compressor switchbox (2) = Earth wiring () = Wire number 5 (4) 5 = Terminal number 5 (5) = Field supply (6) = Option (7) = Not mounted in switchbox (8) = PCB board (9) F = Connection continues on field F (0) j = Several wiring possibilities 0TW56566- Power supply 50Hz 400V Power supply J-G: 24 Vac J-G0: Reference (GND) RS48S connection J - TX -: J - TX +: J - GND: Analogue input Power supply 50Hz 20V () Input terminals for fieldwring OBLIGATORY Pumpcontact J2 (B-VDC): High pressure C J2 (B2-VDC): Low pressure C J2 (B-VDC): Changeable Al J (B4-BC4): Evap. inlet water sensor J (B5-BC5): Evap. outlet water sensor C J6 (B4-GND): Ambient J6 (B7-VDC): Capacity feedback of C J6 (B8-VDC): - - Analogue output (Converted to digital outputs = DO) J4 (VG0-Y): Ctrl motor Loadup C J4 (VG0-Y2): Ctrl motor Loaddown C J4 (VG0-Y): Fanstep inv C Changeable input Default OP HR: heat recovery mode Only for OP HR Example: Configurable switches for remote function Changeable input 2 (ex. dual setpoint) Changeable input (ex. enable/disable cap. lim. ) Changeable input 4 (ex. enable/disable cap. lim. 2) Alarm Digital input J5 (ID-IDC): J5 (ID2-IDC): J5 (ID-IDC): J5 (ID4-IDC): J5 (ID5-IDC): J5 (ID6-IDC): J5 (ID7-IDC): J5 (ID8-IDC): J7 (ID9-IDC9): Changeable DI 2 J7 (ID0-IDC9): Changeable DI J7 (ID-IDC9): Changeable DI 4 J7 (ID2-IDC9): - - High pressure switch C J2 (C-NO): Compressor star C Reverse phase protector C J2 (C2-NO2): Compressor delta C Overcurrent relay C J2 (C-NO): Compressor ON C Discharge thermal protector C J (C4-NO4): 2% C Compressor thermal protector C J (C4-NO5): - - Emergency stop J (C4-NO6): - - Flow switch J4 (C7-NO7): Alarm Ch. DI : OP HR = heat recovery mode J5 (C8-NO8): Pump J6 (C9-NO9): Fanstep On-Off of C J6 (C9-NO0): - - J6 (C9-NO): - - J7 (C2-NO2): Ch. DO : Evaporator heatertape J8 (C-NO): Ch. DO 2: OP HR = HR Cond Pump J8 (ID-IDC): - - J8 (ID4-IDC): Fanstep inv C error (2) output terminals for fieldwiring Maximum output current: Resistive: 2A, Inductive: 2A/Cas Phi 0,4 Pumpcontact (= general operation, without OP DICN) EXAMPLE Contactor coil ev. Waterpump Operation C Changeable DO2 Default OP HR: HR Cond Pump Digital output () Standard fan Fuses + overcurrent EWA/TP200 EWA/TP280 EWA/TP40 FU,F2U,FU x200gl x250gl x55gl F4U,F5U 2A 2A 2A F6B 4A 4A 4A F7B 2A am 2A am 2A am F8U 2A 2A 2A F9B A T A T A T F2B 0A 0A 0A FB 6A 6A 6A K7S 88 9 52 - Recommended fuses gl/gg (am also admitted) according to IEC standard 269-2 (FU, F2U, FU = gl/gg, F4U, F5U = gl/gg) Changeable AI (ex. setp. signal 0-V) Top view of unit Side view of unit Switchbox (4) OPTIONAL N OP52 = Main isolator switch N OP57 = A-meter, V-meter Overview of changeable digital inputs DI 2--4: J5 (ID8-IDC): J7 (ID9-IDC9): J7 (ID0-IDC9): J7 (ID-IDC9): Dual setpoint / Remote On/Off /HR mode enable/disable capacity limitation -2--4 / low noise Overview of changeable digital outputs DO2: J8 (C-NO): HR condenser pump / 2nd evaporator pump / General operation / 00% capacity / free cooling Overview of changeable analog input AI J2 (B-GND): HR Cond. water temp. Sensor / Setp signal 0-V/0-0V/0-20mA/4-20mA (only standalone unit or Slave ) / Evap. Outlet water sensor DICN (only Master) 0 Applied Systems Chillers

9 Wiring diagram 9 - Wiring diagram 0 2 4 5 6 Changeable input Changeable input2 Changeable input Changeable input4 9 for EWAP200: RED for EWAP..40: BLK Only for OP HR (5) Connections inside the compressor switchbox Component Wirenumber in cable between compressor switchbox and main switchbox Terminal in compressor-switchbox For EWA/TP280..40 only For EWA/TP280..40 only (6) Connection between PCB and remote user terminal position of jumpers and dipswitches. In a DICN system only valid for the master unit. For the slave units see the installation manual. Remote user terminal A8P DIN (8-5): On/Off2: coast to standstil DIN 2 (8-6): - - DIN (8-7): - - AIN + / AIN- (-4): Inverter speed setpoint (0..0V) RL8 / RLC (0-): Inverter error ADDRESS = 2 Dipswitch ON OFF ADDRESS = Dipswitch ON OFF Field supply Not poss. as option Poss. as option Obligatory # ## Not obligatory Y7S economizer valve circuit Y6S Liquid line solenoide valve circuit Y5S Liquid injection valve of the compressor circuit YS 2% capacity step for compressor circuit V** V-meter for circuit TR2 Transfo supply controller + digital inputs TR Transfo control circuit TC0..TC02 Optocoupler (Analog to digital signal) S4PH High pressure switch circuit SS ## Main isolator switch S9L # Contact that closes if the pump is working S8L # Flow switch S0S SS,S2S Changeable switch for remote function (rem. start-stop, dual setpoint, enable/disable cap. lim. /2//4)/ low noise S6S Switch for heatrecovery mode (only for OP HR) S5E Emergency stop push button ST Discharge thermal protector circuit SPH High pressure switch circuit R8T temperature sensor with changeable function: sensor for evaporator outlet water temperature DICN or sensor for HR condensor water temperature R5T Sensor for ambient temperature R4T Sensor for outlet water temperature RT Sensor for evaporator inlet water temperature RP Reverse phase protector circuit RF Feedback resistance for circuit R Auxiliary resistance for feedback QM Thermal protector compressor motor circuit QF-Q8F Thermal protectors fan motors circuit PE Main earth terminal MF Fanmotor switchbox MS Stepless capacity ctrl for compressor circuit MC Compressor motor circuit MF-M8F Fan motors circuit K7A Auxiliary relay for safety High pressure circuit KA Auxiliary relay for discharge thermal protector circuit K2A Auxiliary relay compressor thermal protector circuit KA Auxiliary relay for safeties circuit K7S Overcurrent relay for circuit K8F Fan contactor for circuit (Inverter) K7F Fan contactor for circuit (On/Off) KM Star contactor for circuit K2M Delta contactor for circuit KM Linecontactor for circuit J4 Analogue output J2,J,J4,J5, J6,J7,J8 Digital output J5,J7,J8 Digital input J2,J,J6 Analogue input J RS485 connection J Power supply H5P Changeable output HP Indication lamp operation compressor H2P Indication lamp alarm HP Indication lamp general operation F2B-FB Fuse for fanmotors circuit F9B Fuse for secondary of TR2 F8U Surge proof fuse for AP F7B Fuse for secondary of TR F6B Fuse for primary of TR F4U,F5U # Fuses for evaporator heater circuit FU,F2U,FU # Main fuses EH,E4H evaporator, condenser heater circuit EHC Crankcase heater compressor circuit C..C Capacitor B2P High pressure transmitter for circuit BP Low pressure transmitter for circuit A8P frequency inverter circuit AP PCB-controller A Current transfo, A-meter for circuit Applied Systems Chillers

9 Wiring diagram 9 - Wiring diagram 2 4 5 6 7 8 9 EWTP400 540MBY STD 9 A Power supply Power supply B C Power supply 2x( 50Hz 400V) D E F G Power supply 50Hz 400V NOTES TO GO THROUGH BEFORE STARTING THE UNIT () d L,L2,L: Main terminals d -70: Terminals on main rail d 7-88: Terminal on field rail d U-Z: Main terminals in compressor switchbox d A-N: Other terminals in compressor switchbox (2) = Earth wiring () = Wire number 5 (4) 5 = Terminal number 5 (5) = Field supply (6) = Option (7) = Not mounted in switchbox (8) = PCB board (9) F = Connection continues on field F (0) j = Several wiring possibilities Power supply 50Hz 20V () Input terminals for fieldwring Example: Configurable switches for OBLIGATORY remote function Pumpcontact Only for OP HR Changeable input Default OP HR: heat recovery mode Changeable input 2 (ex. dual setpoint) Changeable input (ex. enable/disable cap. lim. ) Changeable input 4 (ex. enable/disable cap. lim. 2) Alarm (2) output terminals for fieldwiring Maximum output current: Resistive: 2A, Inductive: 2A/Cas Phi 0,4 Pumpcontact (= general operation, without OP DICN) EXAMPLE Contactor coil ev. Waterpump Operation C Operation C2 Changeable DO2 Default OP HR: HR Cond Pump Changeable AI (ex. setp. signal 0-V) Not for EWA/TP400 Models Top view of unit Connections inside the compressor switchbox Component Terminal in compressor-switchbox Wirenumber in cable between compressor switchbox and main switchbox For EWA/TP460-540 only For EWA/TP400 only Connections inside t switchbox 2 Terminal in compressor-swit 2 Component For EWA For EWA/T H 0TW56596-A A8P; A9P DIN (8-5) On/Off: 2 coast to standstil DIN 2 (8-6): - - DIN (8-7): - - AIN+ / AIN- (-4): Inverter speed setpoint (0..0V) RLB / RLC (0-): Inverter error (Expansion board AP) Power supply J-G: 24 Vac J-G0: Reference (GND) Digital output J5 (C-NO): Fanstep on/off of C2 J6 (C2-NO2): - - J7 (C-NO): - - Analogue input J9 (B-GND): Capacity feedback of C J9 (B2-GND): Capacity feedback of C2 Analogue input J2 (B-VDC): High pressure C J2 (B2-VDC): Low pressure C J2 (B-VDC): Changeable Al J (B4-BC4): Evap. inlet water sensor J (B5-BC5): Evap. mixed outlet water temp. J6 (B6-GND): Ambient J6 (B7-VDC): High pressure C2 J6 (B8-VDC): Low pressure C2 J20 (B9-BC9): Evap. outlet water sensor C J20 (B0-BC0): Evap. outlet water sensor C2 Analogue output (Converted to digital outputs = D0) J4 (VG0-Y): loadup ctrl motor C J4 (VG0-Y2): Ctrl motor loaddown C J4 (VG0-Y): loadup ctrl motor C2 J4 (VG0-Y4): Ctrl motor loaddown C2 J20 (VG0-Y5): Fanstep inv of C J20 (VG0-Y6): Fanstep inv of C2 Front view of unit Switchbox Digital input J5 (ID-IDC): High pressure switch C J5 (ID2-IDC): Reverse phase protector C J5 (ID-IDC): Overcurrent relay C J5 (ID4-IDC): Discharge thermal protector C J5 (ID5-IDC): Compressor thermal protector C J5 (ID6-IDC): Emergency stop J5 (ID7-IDC): Flow switch J5 (ID8-IDC): Ch. DI : OP HR = heat recovery mode J7 (ID9-IDC9): Changeable DI 2 J7 (ID0-IDC9): Changeable DI J7 (ID-IDC9): Changeable DI 4 J7 (ID2-IDC9): High pressure switch C2 J8 (ID-IDC): Reverse phase protector C2 J8 (ID4-IDC): Overcurrent relay C2 J9 (ID5-IDC5): Discharge thermal protector C2 J9 (ID6-IDC5): Compressor thermal protector C2 J20 (ID7-IDC7): Fanstep inv C error J20 (ID8-IDC7): Fanstep inv C2 error 2 Applied Systems Chillers