Saurer (Changzhou) Textile Machinery Co., Ltd. 558 Huixian Road, Jintan District, Jiangsu Province P.R.China 213200 Sales phone: (+86) 519 82314836 Service phone: (+86) 519 82319915 Fax: (+86) 519 82319916 Free Hot Line: 400 8600 869 jt.service@saurer.com www.saurer.com SCZ-bro-CBCL-201808 EN
COMPLETE BLOWING-CARDING LINES. SOLUTIONS FOR SPINNING PREPARATION. 10.2018 EN
PRE-SPINNING EXPERTISE Saurer (Changzhou) Textile Machinery Co., Ltd., is the Pre-spinning Business Unit of Saurer Group, Switzerland. As a manufacturer of highquality pre-spinning equipment, we are dedicated to supplying full processes of blow room, carding and roving machineries, as well as technology and service. The company's facility is located on a sprawling 153, 000 m² in the Economic Development Zone of Jintan District in the Jiangsu Province. The area includes a 27,000 m² workshop equipped with nearly 1,000 general and special service machineries. With the introduction of worldclass technologies, we have excellent researching facilities and abilities, as we keep focussing continuously on improving the quality of our products and services Saurer Changzhou houses the departments of Sales, International Trade, Marketing, Engineering and Services with several branch offices providing for a convenient network of technical support and services to our valued customers. The focus of these branches includes providing information, design, installation, training, spare parts and maintenance to our discerning customers worldwide. Working on our strategy of Quality Excellence, we persevere to achieve Innovative technology with consistent efforts" at all times. In pace with changing times and moving forward with the world, Saurer Changzhou wishes to cooperate with customers, both at home and abroad for a better future resulting in mutually rewarding relationships 2 COMPLETE BLOWING ROOM LINES
COMPLETE BLOWING ROOM LINES 3
Contents (Main Products) BLOW ROOM & CARDING MACHINERY Typical Blow-carding Process... 5 Reciprocating Bale Plucker... 8 JSB 008C Multi-function Air-flow Tower... 9 FA100/A Mono-axial Flow Opener... 10 JSB 102/C/103 Multi Mixer... 11 FA025/A Multi Mixer... 12 JSB 325/A Fine Opener... 13 JSB 108/318 De-Dusting Machine... 14 SFA201 Transport Fan... 15 JFA026 FA026A FA020A JFA026D FA440A Pneumatic Distributor... 16 JFA001A Magnet Trap... 16 TF27 Three-way Control Valve... 16 TF29 Disconnecting Valve... 16 TF40 T Shape Distributor... 16 TF80 Electric Control Box... 17 LA004 Metal Separator... 18 MT904 Spark Separator... 19 119E/F Spark & Metal Dual Separator... 20 119MT-6000 Chute Feeder... 21 FA371 JSC 180 FA173E/F Carding Machine... 22 JSC 228E Carding Machine... 28 JSC 230 High Production Carding Machine... 32 JSC 326 4
Typical Blow-carding Process 1.1. Ring Spinning for pure cotton (one plucker, one mixer, one cleaner with carding units) MT904 119E/F 119E/F JSB 008C / (JSB 003 2) (JSB 002 2) +JFA 026A - 5.5 JSB 102/C/103 (JSC 180+SYH604+JSC 228E / JSC 230) 6-12 1.2. Ring spinning for pure cotton (one plucker, one mixer, two cleaners with carding units, and single kind of spinning) MT904 119E/F 119E/F JSB 008C / (JSB 003 2) (JSB 002 2) +JFA 026A - 5.5 JSB 102/C/103 119E/F (JSC 180+SYH604+JSC 228E / JSC 230) 6-12 If there are more than 10 carding machines, we recommend the use of TF80 Double Way Distributor. 5
Typical Blow-carding Process 1.3. Ring spinning for pure cotton (one plucker, two mixers, two cleaners with carding units, two kinds of spinning) MT904 119E/F 119E/F JSB 008C / (JSB 003 2) (JSB 002 2) +JFA 026A - 5.5 JSB 102/C/103 119E/F (JSC 180+SYH604+JSC 228E / JSC 230) 6-12 2.1. Rotor spinning for pure cotton (one plucker, one mixer, one cleaner with carding units) MT904 119E/F 119E/F JSB 008C / (JSB 003 2) (JSB 002 2) +JFA 026A - 5.5 JSB 102/C/103 (JSC 180+SYH604+JSC 228E / JSC 230) 6-12 6
3.1. Ring Spinning for man-made fiber (one plucker, one mixer, one cleaner with carding units) MT904 119E/F JSB 008C / (JSB 003 2) (JSB 002 2) +JFA 026A - 5.5 (JSC 180+SYH604+JSC 228E / JSC 230)*6-12 3.2. Ring Spinning for man-made fiber (one plucker, two mixers, and two cleaners with carding units) MT904 119E/F JSB 008C / (JSB 003 2) (JSB 002 2) +JFA 026A - 5.5 119E/F (JSC 180+SYH604+JSC 228E / JSC 230)*6-12 If there are more than 10 carding machines, we recommend the use of TF80 Double Way Distributor. 7
Reciprocating Bale Plucker JSB 008C Service The machine positioned at the beginning of the blow-room line, the automatic bale plucker, allows for suitable plucking of various grades of cotton and man-made fiber within the range of 76mm staple length. The intelligent carriage system can precisely pluck two types of cotton simultaneously. The plucked tufts are then sucked into the next machine for further treatment by an air current coming through a transport duct. 7078 2500 3205 inclu. alarm lamp 1234 1. Plucking beater 2. Re-cooling tower 3. Upright air-duct 4. Carriage Main Features 1. Bales can be positioned on both sides of the carriage as the Plucking Beater can rotate 180 0 automatically. 2. An interlocking screw rod allows for the raising and lowering of beater providing more accuracy and stability. The lifting accuracy can be controlled within the range of 0.1mm~0.5mm. 3. The plucking meter automatically adjusts the quantity of cotton plucked in accordance to the height and density of the bales. 4. Photoelectric sensor is equipped to automatically measure bale height and plucker head leveling 5. Equipped with a fully integrated control with PLC along with a touch screen control for convenient data settings and automatic display of failures. 6. Proximity safety protection and emergency stop motion for safety of the operator and the machine. 7. System memory programmed in the computers allows for automatic detection of different bale heights, which makes it possible to run up to two blow lines simultaneously. 8. Key components are famous brands. Bearing, Raising motor, PLC etc. 9. Rolling Cover-belt ensures stability of the air-duct when under pressure. 10. Fixed structure ensures finer plucking. Specifications ITEM JSB 008C Pluck length (m) Basic length 15.7 (8 sections) Carriage Speed (m/min (m/min) 18 (Adjustable by inverter) Plucking beater speed (rpm) 1010 1220 1440 Dia. of pluck beater (mm) 250 Head rising speed fast (m/min) 6.56 Head rising speed slow (m/min) 0.82 Pluck head width (mm) 1720 2300 2500 Production rate (kg/h) 1000 (1.72m) 1500 (2.3m) 2000 (2.5m) Number of beater teeth 246 (1.72m ) 336 (2.3m) 366 (2.5m) Installed power (kw) 16.5 (fan inclu.) 9 (fan exclu.) Net weight (kg) 6500 Extract ducting outlet pressure (Pa) -900 8
Multi-Function Air-flow Tower FA100/A Service The FA100 is generally installed between the Automatic Bale Plucker and the Mono-Axial Flow Opener which efficiently balances the air flow of the front & rear machines, removes metals and other impurities and ensures the overall stability of the entire blow-room system. INPUT 1. Air-flow balance unit 5. Bottom frame 2. JFA026 transport fan 6. Grid bar unit 3. Magnet trap 7. Waste suction 4. Electric controller Main Features 1. FA100 supplies stable and even air current to next machine Mono-Axial Flow Opener. 2. The machine helps to remove dust and short fibers from raw material. 3. Removing heavy trashes of metal impurities. 4. Inverter control motor ensures optimized air volume and pressure. Specifications Model FA100/A Output (kg/h) 2000 Transport fan JFA 026 Motor AEUVF3-4P~5.5HP Air volume of transport fan (m³/h) 3500~4600 Air volume of exhaust dust (m³/h) 3500 Negative pressure of dust exhaust (m³/h) -50~-150 Air volume of waste suction (m³/h) 1800 Negative pressure of waste suction (Pa) -700~-850 Overall dimensions (L X W X H)mm 2186 1553 3131 9
Mono-Axial Flow Opener JSB 102/C/103 Service Mono-Axial Flow Opener is installed between the Bale Plucker and the Multi-Mixer as a pre-cleaner. It is suitable for processing cotton, synthetic, fiber or their blends. The raw cotton is evenly struck and pressed by 5.5 cycles along the spiral path of the cylinder which ensures gentle opening and prevents damage to the fibers. The grid bar gauge can be adjusted manually. The machine comes equipped with a micro-dust removing dust cage, which not only provides effective removal of fine dust and short fibers, but also stabilizes the cotton feeding pressure to avoid machine chock. Main Features 1. New structure of the cotton inlet 2. Spike beater of cotton inlet for gentle opening. 3. New grid structure with waste dropping control system ensures earlier dropping of large waste with less crashing. 4. Equipped with effective Micro-Dust removal devices to remove fine dust and short fibers. 5. Equipped with dropping carriage which provides continuous suction of waste droppings through the filtration system. The carriage can be moved outside the machine when necessary. 6. Adjustable grid bars ensure high waste removing efficiency. Specifications Model JSB 102/C JSB 103 1. Frame assembly 2. Dropping suction hood 3. Cotton outlet 4. Cotton feeder 5. Exhaust outlet 6. Volute casing 7. Cotton inlet 8. Dust duct 9. Dust removing grip 10. Dust removing pipe 11. Assembly 12. Beater motor 13. Dropping carriage 14. Grid bar adjusting device 15. Grid assembly 16. Casing 17. Dropping hooper 18. Dust cage Output (kg/h) 1000 2000 Machine width (mm) 1600 1800 Spike beater roller size (mm) 1590 φ750 1788 φ750 Speed (rpm) Belt pulley:480 560 680 Frequency converting:800 f/50 Frequency converting:680 f/50 Bar grid type Four groups of triangular bars in front, rear right and left (102 Electric driver adjustment) Power (kw) 7.5 11 Gauge (mm) 5.5~11.5 5.5~11.5 Installation angle -12 ~14-15 ~5 Overall dimensions (L X W X H) mm 2300 1407 3835 2502 1407 3975 Negative pressure of material outlet (Pa) -300 Air volume of waste suction (m³/h) 2000 Air pressure of waste suction (Pa) -700~-850 Air volume of dust exhaust (m³/h) 3500 Negative pressure of dust exhaust (Pa) -50~-150 10
Multi-Mixer FA025 Service The FA025 is used in the mixing process of the blowing room. It is suitable for mixing cotton, as well as for synthetic fibers. Cotton inlet Cotton outlet 1. Feeding tube 2. Vertical storing trunks 3. Conveyer lattice 4. Guiding roller 5. Inclined lattice 6. Mixing chamber 7. Even roller 8. Stripping roller 9. Reserving box 10. Material outlet 11. Air exhaust (Exit) Main Features 1. There are three highly effective and technically advanced mixing forms involved: Air Current Mixing, Pile Layer Mixing and Concentrated Mixing. 2. A uniform and identical mixing effect can be obtained from this machine. The machine helps produce excellent card sliver and reduces the rate of end breakages during yarn spinning. This is particularly important for blended fiber spinning. 3. Beside all the advantages of FA025, FA025A also has the function of opening and cleaning. If FA025A is used in the blow-room, a line one fine opener may be saved. Specifications Model FA025 FA025A Output (kg/h) Number of trunks Air volume of material inlet (m³/h) Air pressure of material inlet (Pa) Air pressure of material outlet (Pa) Air volume at droppings-sucking outlet (m³/h) Air pressure of droppings-sucking outlet (Pa) Air volume at exhaust dust outlet (m³/h) Air pressure of air exhaust outlet (Pa) 1000 6 4600~5700 300-300 1800-700~-850 4000-50~-150 Power (kw) 7.85 12.60 Overall dimensions (L X W X H) mm 6250 1624 4145 Net weight (kg) About4800 About5214 11
Multi mixer JSB 325 Service This machine is used for natural cotton, as well as synthetic fibers (length of 65mm or less) and therefore requires a higher mix having properties of both the fibers. The resultant mix meets the requirements of the customers by providing satisfactory results. Cotton inlet Cotton outlet Working principle diagram 1. Feeding tube 2. Vertical storing trunks 3. Conveyor lattice 4. Guiding roller 5. Inclined lattice 6. Mixing chamber 7. Evener roller 8. Stripping roller 9. Reserving box 10. Material outlet 11. Air exhaust exit Main Features 1. There are three highly effective and technically advanced mixing forms involved: Air Current Mixing, Pile Layer Mixing and Concentrated Mixing. 2. A uniform and identical mixing effect can be obtained from this machine. The machine helps produce excellent card sliver and reduces the rate of end breaking during yarn spinning. This is particularly important for blended fiber spinning. Specifications Model JSB 325 JSB 325A Output (kg/h) Number of trunks Air volume of material inlet (m³/h) Air pressure of material inlet (Pa) Air pressure of material outlet (Pa) 1500 6 5100~6200 300-300 Air volume at droppings-sucking outlet (m³/h) 1800 2000 Air pressure of droppings-sucking outlet (Pa) Air volume at exhaust dust outlet (m³/h) Air pressure of air exhaust outlet (Pa) -700~-850 4500-50~-150 Power (kw) 10.35 15.10 Overall dimensions (L X W X H) mm 6250 2004 4145 Net weight (kg) About5800 About6000 12
Fine Opener JSB 108/318 Service This machine is used to further open and clean cotton and man-made fibers of various grades being below 76mm in staple length. It can clear aborted seed, stiff cotton and fine dust particles and provides remarkable opening and cleaning effect. Cotton inlet 1 2 1. Condenser 2. Photo control hopper 4250 1500 1375 1375 3753 Cotton outlet 3 4 5 6 7 8 9 10 3. Cotton outlet 4. Droppings sucking outlet 5. Starry roller 6. Front roller 7. Back roller 8. Dust knife 9. Beater 10. Triangular dust bar 1520 1580 Main Features 1. Spiraling aluminum pin makes carding instead of beating and gentle opening can reduce damage of fiber. 2. Dust-extracting knives and triangular grid bars are adopted. Gauge size can be adjusted between them to ensure that tiny dust particles and short fibers can be removed effectively. 3. The design of the continuous suck droppings is used to make it rub stably. Specifications Model JSB 108 JSB 318 Output (kg/h) 1000 1500 Working width (mm) 1060 1600 Type of beater Aluminum pin (optional porcupine & nose ) Diameter of beater (mm) 600 Speed of beater (r/min) 600/540/480 Diameter of feeder roller (mm) 76 Grid type 3 dust extractive and 1 triangle grid bar 6 dust extractive and 1 triangle grid bar Power (kw) 3.75 (without condenser) 8.75 Overall dimensions (L X W X H, mm) 1580 1660 2875 1580 2200 4250 Net weight (kg) About 2000 About 3000 Air volume of material inlet (Pa) 3500~4300 4600 Negative pressure of material outlet (Pa) -300 Air volume of air exhaust outlet(m³/h) 3500 4000 Air pressure of air exhaust outlet (Pa) -50~-150 Air volume of dropping suction (m³/h) 1800 2000 Negative pressure of dropping suction (Pa) -700~-850 13
De-dusting Machine SFA201 Service This machine is suitable for processing cotton of various grades and is usually placed as the last unit in the cleaning line. Micro Dust can be removed efficiently if the fiber has been sufficiently opened. Application of this machine in the cleaning line is of special importance in those mills which have rotor spinning and air-jet loom, since the number of end breakages in spinning due to dust laden fiber can be greatly reduced with its use. Outlet Filter dust 1. Delivery fan 4. Condenser 2. Feed fan 5. Dust collecting tank 3. Filter net Main Features 1. The dust removal process is special. Fiber tufts collide with perforated plates, and with the help of air currents, the dust is removed. The machine provides greater efficiency, flexibility and does less harm to the fiber. 2. A frequency-inverting stepless variable motor is used for the integrated fan, the speed of which can be set in accordance to the air pressure requirement of the system. Specifications Model SFA201 Output (kg/h) 1500 Machine width (mm) 1600 Air volume of inlet fan (m³/h) 3500~4600 Air volume of outlet fan (m²) 2000~3500 Area of filter net (m²) 3.6 Power (kw) 7 Overall dimensions (L W H) mm 3150 1864 3650 Net weight (kg) About 3300 Air volume at exhaust duct outlet (m³/h) 3500 Air pressure at exhaust duct outlet (Pa) -50~-150 14
Transport Fan JFA026 JFA020A FN440A Service The machine is used during the blowing process. With the help of the air current suction generated by the fan, raw cotton or man-made fiber is transported into the next machine for processing. Specification Model JFA026 JFA020A FA440A Speed of fan (rpm) 1445 2875 1455/1606/1791 Air volume (m³/h) 4600 3500 3500/3800/4300 Air pressure (pa) 500 1400 500/650/800 Power (kw) 4 (4 pole) 4 (2 pole) 3 (4 pole) Overall dimensions 850 647 1042 800 598 882 1002 542 1057 (L W H) mm Installed machine FA100/SFA201 SFA201 JFA030 Transport Fan JFA026A JFA026D Specification Model JFA026A JFA026D Speed of fan (rpm) Air volume (m³/h) Air pressure (pa) Power (kw) Overall dimensions (L W H) mm Installed machine 1445/1594/1778 (4kW) 1580/1744/1945 (5.5kW) 4600/5100/5700 (4kW) 5100/5600/6200 (5.5kW) 500/600/800(4kW) 600/800/1000(5.5kW) 4/5.5 (4 pole) 1042 575 1127 JFA030B/FA025/JSB 325 2300 (variable frequency) 6800 1400 7.5 (2 pole) 850 702 1042 JSB 008C 15
Pneumatic Distributor JFA001A Service The distributor is mainly used in the conveying duct of the blow room line. The signal from front machine controls the valve of the distributor to match the conveyance of the line. Magnet Trap TF27 Specifications Model JFA001A Working diameter (mm) 300 Handling air volume (m³/h) 2000-6000 Working pressure (MPa) 0.2-0.6 Air consumption per action (dm³/h) Approx.0.08 Air pipe spec. ø6 1 Main Features 1. Novel design, attractive appearance, compact and reliable structure 2. Excellent sealing with minimum air leakage, with long service life 3. Can be used for either positive and/or negative pressure. This product is connected in the piping of blowing carding system. It can remove metal impurities regularly and does not need power consumption. Iron absorbing material adopts strong magnetic material, which has strong suction, simple structure and easy installation. Three-way Control Valve TF29 Disconnecting Valve TF40 T Shape Distributor TF80 This product is mainly used in cotton conveying pipeline of blow room. Manual adjusting valve is opened or closed to achieve the purpose of matching conveying. 16 This product is used for any combination switching between different sets of carding machine in carding system, which is convenient to use. The T shape distributor is used in the blowing-carding process. The reverse blowing evenly distributes raw materials to two line. The equipment is equipped with a pressure measuring plate for measuring the pressure of the transmission cotton pipeline.
Electric Control Box LA004 Service The electric control center operates as a central electric control station for the blowing equipment of the entire production line. Main Features 1. A man-machine interface has been adopted for the center which helps to realize the man-machine interaction. 2. The indicator provides real-time information of the state of running motors, the position of sensors and the design parameters of each machine. 3. The use of frequency converters is very convenient when changing technological parameters. 4. A standard computer interface is provided by the center which makes allows for efficient computer control and data handling in the textile mills. 5. Optional: The One-Sided independent cabinet, the one-sided union cabinet and the two-sided union cabinet. 17
Metal Separator MT904 Service The metal separator is usually installed in the continuous production conditions during which it detects and removes metal impurities from the fibers. Main Features 1. Detecting and handling of signal are completed by an integrative probe which dispenses with a heavy control box and complicated connecting wires. 2. A V-type flap gate is adopted for the executor of the device, with its volume being small and its weight light. Specifications Model MT904 Power source AC220V±10%,50HZ Sensitivity (mm) No less than ø3 steel ball for ferromagnetic material Power consumption (VA) <100 Cotton speed range in conveying duct (m/sec) 5~25 Dir. of conveying duct (mm) 300 Environmental temperature ( C) 0~40 Environmental humidity (%) 40 (20~75)%RH 18
Spark Separator 119E/F Service The 119E Spark Separator is generally installed in the conveying duct of the blow room machinery and is used to protect the equipment against fire. The machine effectively detects and removes the sparks contained in textile fiber. Main Features 1. Thermo-infrared sensor used in the device provides for higher sensitivity, short response time and better influence to environment light source. 2. A special distinguisher has been created for differentiating fire signal from other surrounding disturbance signals in order to avoid false alarms. Specifications Model 119E/F Power 220V±10%AC Adaptable pipe diameter (mm) 200~600 Detecting sensitivity Ø1mm Spark, within 0.5m Response time (sec) <0.2 Power consumption (W) at static state,<90w when alarming Environmental demands Temperature_-10 ~40 Relative Humidity 80% Air current speed range of the pipe (m/sec) 5~25 19
Spark and Metal Dual Separator 119MT-6000 Service The separator is used in the cotton cleaning process and is directly installed in the conveying duct. The equipment can effectively detect and remove the metal impurities and spark in textile fibers. It is an important equipment to ensure safety during production. Main Features 1. Mainly composed of a spark probe, a metal probe and a sharing executor. 2. An infrared sensor, with high sensitivity and reliability, is adopted for the spark probe. The sensor is capable of effectively detecting sparks even at high speeds. Specifications Model 119MT-6000 Power source AC220V±10%,50HZ,60HZ Detecting sensitivity spark-ø1mm,within 0.5 meter and above 150 metal-above ø3mm steel ball Power consumption (VA) <100 Cotton speed range in conveying duct (m/sec) 5~25 Dir. of conveying duct (mm) 300 Response time 0.2 second 20
Chute Feeding hopper JSC 371 JSC 180 FA173E/F Service This feeding hopper installed at the rear of the card is a connecting equipment between blow room and the card which is a no cotton returning pneumatic feeding hopper with double containers inside. After treatment in blow room line, the raw material is transported to this machine by means of a conveying duct, which then processes the same into an even fiber batt for the card. 1885 750 1 2 3 4 5 1. Hopper 2. Dust outlet 3. Dust filter 4. Feeding roller 5. Beater 6. Air outlet 7. Output roller 8. Cotton conveying plate 6 7 8 655 Main Features 1. A continuous feed controller is used. 2. JFA020A transport fan is used to realize continuous feeding. A frequency inverter is used for conveying fan control. By setting standards, the air volume of the fan can easily be adjusted. 3. Piezo-electric sensors are used to detect the pressure in the ducts and chute and also to control feeding. 4. The streamlined design inside makes the cotton dropping smooth and unhindered. 5. The feeding hopper comes equipped with an aluminum alloy beater. 6. Front observation window is easy to open and maintain. 7. FA173E/F carding cotton box is used for coiling change carding, carding machine feeding cotton, FA173F allows even and orderly adjustments Specifications Model JSC 371 JSC 180 FA 173E/F Output (kg/h) 150 120 20~100 Machine width (mm) 1200 950 950 Quantity 5~10 5~10 5~10 Diameter of beater (mm) 250 250 250 Air pressure in upper chute (Pa) 600~800 600~800 600~800 Air pressure in lower chute (Pa) 150~300 150~300 150~300 Power (kw) 2.25 1.9 1.9 Overall dimensions (L W H) mm 1920 685 3435 1670 685 3435 1833 685 4060 Net weight (kg) About 1100 About 900 About 1000 Air capacity at exhaust duct outlet (m³/h) 800 800 800 Air pressure at exhaust dust outlet (Pa) -50~-150-50~-150-50~-150 21
Carding Machine JSC 228E Meet Flexiable Demand Of High Quality Functional Fiber Production Service This machine unit is placed between blow room and draw frames and suitable for various fibers. It will further open and card the loose material from blow room line, and remove neps, impurities and short fibers, then make the crimp fibers into straight single fiber status, and concentrate the fibers into uniform sliver. The high speed coiler then will fill the can with the sliver to supply the after process. Specification Suitable fibers Max. delivery speed (m/min) Sliver weight (g/m) Width of cylinder (mm) Max. production (kg/h) Feeding lap weight (g/m) Feeding width (mm) Licker-in speed (r/min) Cylinder speed (r/min) Quantity of aluminum alloy revolving flats Revolving flats speed (mm/min) Waste suction (m³/h and Pa) Installed power (kw) Net weight (kg) Can size (mm) Overall diameter (mm) Size depends on coiler type 22~76mm Cotton And Man -Made Fibers 300 3.5~8 1020 110 340~800 920 (Chute Feed) 687~1113 321 355 395 437 84 (30 Working Flats)Revolving On The Contrary Of Cylinder V=5.02f (Inverter Control) 4000/-800 9.12 (Including Coiler And Hopper) 6000 ø 600 1000,1100,1150,1200,1250 (ø 1000,900 for Alternation) 5730 1990 2661 22
Carding Machine JSC 228E Four auto-levelling system interworking together to ensure stable sliver quality and evenness Increased carding area Continuous feeding system JYH306 Continuous feeding controlling in bottom hopper to ensure smooth cotton feeding Short term auto-leveller Long term auto-leveller Auto-leveller Arc length of revolving flat area: 1m Arc length of front stationary flat: 0.62m Arc length of rear stationary plat: 0.79m Arc length of carding area: 2.41m Main Features 1. Optimized rear carding structure design enlarges effective carding area more than 10% comparing with ordinary cards. 2. No need re-piecing after machine stopping. 3. Cylinder, doffer and machine frame is made in steel structure. Several steps of heat treatment ensures good stability and high precision. (cylinder and doffer cylinder roundness error is less than or equal to 0.01mm) 4. The licker-in waste suction can be adjusted to meet different requirements of raw material. 5. The whole auto-levering system is consist of 4 auto levelers ensuring stable sliver quality and evenness. 6. The flat end is made in wear-resist alloy steel and driven by synchronous belt. 7. Flat speed inverter control. 8. Aluminum duplex stationary flats, with four segments in the front, and 10 segments in the rear ensure good stiffness, and high precision of guages. Two front and two rear web cleaners. 9. Key motors, electric components and bearings are from famous brand. 10. Comparing to traditional cards, production of JSC228E increases 10%, space occupation reduces 9%, and energy consumption of producing one ton of yarn reduces 9%. Total investment of blow room carding will reduce more than 3%. 23
JSC 228E Structure diagram structure feeder unit carding machine section 1. top chute feeder 2. dust filter pipe 3. fan 4. feed plate 5. feed roller 6. opening beater 7. pressure monitoring spot 8. lower chute feeder 9. output roller 10. material slot 11. feed sensor 12. feed plate 13. feed roller 14. first dropping suction port of licker-in 15. licker-in 16. pre-carding plate 17. second dropping suction port of licker-in 18. suction port of licker-in shell 19. rear web cleaner 20. rear stationary flats 24
21. cylinder 22. flat strips suction port 23. cleaner roller 24. brush 25. top flat brush 26. revolving flats 27. front web cleaner 28. front stationary flat 29. doffer 30. tri-roller suction port 31. tri-roller cleaner 32. stripper roller 33. web bed plate 34. crushing roller 35. trumpet 36. trumpet displacement sensor 37. calender roller 38. suction port of coiler 39. coiler 25
JSC 228E Electric control system with multiple protection settings adopts Industrial human-computer interface, with interworking PLC and auto-levelling system makes accurate motion controlling. Aluminum duplex stationary flats, with four segments in the front, and 10 segments in the rear ensure good stiffness, high precision of gauge. Two front and two rear web cleaners. Optimized air flow design. Transparent engineering plastic filter pipe, with characteristics of smooth and fluency, simple maintenance, multi-spots continuous suction, continuous pressure monitoring, excellent dust suction effect. New type apron web collector. Aluminum revolving flats driven by independent inverter control motor. 26
JSC 228E-FT3 Foundation Drawing 550 1950 90 B 655 B 3400 3300 655 52 523 L 40 A L1 L2 129 100 780 740 Cylinder central line 720 1255 1135 849 312 50 C 880.5 1005.5 2000 C Groove 1928.5 2191 Cable pipe (50mm left above the ground) W1 W2 B W B-B C-C The length of thread is 30mm 1/2'' Air pipe(water pipe) 1'' Air pipe(water pipe) 100 50 Specifications Type Diameter L L1 L2 W W1 W2 A B C of coile JSC 281-600 ø600 1700 150 1400 1450 150 1150 5725 0 172 JSC 281-900 ø900 2240 120 2000 1752 150 1452 6027 330 503 JSC 281-1000 ø1000 2440 120 2200 1820 150 1520 6095 330 503 JSC 280-600 ø600 1030 140 750 1250 150 950 5525 370 543 JSC 280-1000 ø1000 1480 140 1200 1700 150 1400 5975 330 503 (Ground load 12200N/m².Card foot pressure 60N/cm²) 27
Carding Machine JSC 230 The Best Combination Of Yield And Quality Product Usage This machine unit is placed between blow room and draw frames and suitable for cotton fiber, cotton-type fiber, medium and long fiber. It will further open and card the loose cotton processed in the blow room line, and remove neps, impurities and short fibers, then make the crimp fibers into straight single fiber status, and concentrate the fibers into uniform sliver. The high speed coiler then will fill the can with the sliver to supply the after process. This carding machine unit is the ideal equipment to use in the blow room carding system. Specification JSC 230 main features Max. output speed (m/min) Sliver ration (g/m) Cylinder width (mm) Actual max. production (kg/h) Layer ration (g/m) Layer width (mm) Cylinder speed Doffer speed (r/min) Licker-in speed (r/min) Quantity of aluminum alloy revolving flats Revolving flats speed (mm/min) Air volume and air pressure of waste evacuation (m3/h and Pa) Installed power (kw) Net weight (kg) Coiler specification (mm) Overall diameter (mm) Size depends on coiler type 22~76mm cotton and man -made fibers 330 3.5~8 1020 120 340~800 920 (chute feed) 4 speeds up to 150 761~1313 84 pcs (30 pcs working flats)opposite direction of cylinder V = 5.02f (frequency converter) 4000/-800 14.86(including coiler and hopper) 6500 Ø600X1100;1050;1150;1200;1250 (Ø1000 for alternation) 5830 1950 2826 28
JSC 230 Carding Machine, a successful machine with HIGH QUALITY, HIGH YIELD and HIGH EFFICIENCY New type of mechanical structure and transmission mode Widened and lifted up cylinder makes active carding area increase more 25% compared to traditional carding machine. Under same carding condition, the yield increases over 20%. Maximum output can reach 120kg/hour and maximum sliver delivery speed can reach 330m/min. Lifted up cylinder Arc length of carding section is lengthened, which is suitable for optimized quantity of stationary flats and web cleaner. In order to enhance carding and ensure outstanding quality level 1. Continuous feeding unit JYH306 2. Continuous feeding controlling ensure s moothly cotton feeding 3. Short term autoleveller 4. Long term autoleveller 5. Autoleveller Accurate auto-levelling system Four auto-leveller system interworking together to ensure stable sliver quality and evenness 29
JSC 230 Carding Machine, a successful machine with HIGH QUALITY, HIGH YIELD and HIGH EFFICIENCY New type of mechanical structure and transmission mode Optimized carding elements Aluminum alloy revolving flats driven by independent invertor controlling motor Length of licker-in dust dropping area can be adjusted outside To meet the needs of different fibers and quality 30
Electric Control System Industrial human-computer interface, with interworking PLC and Auto-levelling system makes accurate motion controlling. Multiple protection settings. Optimized air flow design Transparent engineering plastic filter pipe, with characteristics of smooth and fluency, simple maintenance, multi-spots continuous suction, continuous pressure monitoring, excellent dust suction effect. 31
Carding Machine JSC 326 High Quality,High Yield And High Efficiency service This machine unit is placed between blow room and draw frames and suitable for cotton fiber, cotton-type fiber, medium and long fiber. It will further open and card the loose cotton processed in the blow room line, and remove neps, impurities and short fibers, then make the crimp fibers into straight single fiber status, and concentrate the fibers into uniform sliver. The high speed coiler then will fill the can with the sliver to supply the after process. This carding machine unit is the ideal equipment to use in the blow room carding system. JSC 326 main features workable fiber Max. delivery speed (m/min) linear weight of card sliver (g/m) cylinder width (mm) actual max. production (Kg/h) lap weight (g/m) lap width (mm) cylinder revolution doffer revolution (r/min) licker-in revolution (r/min) Q'ty of aluminum alloy revolving flats revolving flats speed (mm/min) waste extraction air (m 3 /h and pa) installed power (kw) net weight (Kg) coiler specification (mm) overall diameter (mm) size depends on coiler type 22~76mm cotton and man -made fibers 350 3.5~9 1280 150 340~800 1200 (chute feed) 4 speeds (or frequency control) up to 150 761-1313 84 pcs (working flats pcs) opposite direction of cylinder V=5.02f (frequency converter) 4500/-800 15.8 (including coiler and hopper) 7000 Ø 600X1100,1050,1150,1200,1250 (Ø1000 for alternation) JSC 326: 5830 x 2210 x 2826 32
Accurate auto-levelling system Four auto-leveller system interworking together to ensure stable sliver quality and evenness 1. continuous feeding unit JYH306 2. continuous feeding controlling ensure smoothly cotton feeding 3. short term autoleveller 4. long term autoleveller 5. autoleveller 33
JSC 326 structure diagram chute feeder unit carding machine section 1 top chute feeder 2 dust filter pipe 3 fan 4 feed plate 5 feed roller 6 opening beater 7 pressure monitoring spot 8 lower chute feeder 9 output roller 10 material slot 11 feed roller 12 feed plate 13 first dropping suction port of licker-in 14 second dropping suction port of licker-in 15 licker-in 16 suction port of licker-in shell 17 feed sensor 18 rear web cleaner 19 rear stationary flats 20 flat strips suction port 39 38 25 26 37 36 32 31 30 29 35 34 33 28 34
21 cleaner roller 34 crushing roller 22 brush 35 trumpet displacement sensor 23 top flat brush 36 trumpet 24 revolving flats 37 calender roller 25 front web cleaner 38 suction port of coiler 26 front stationary flat 39 coiler 27 cylinder 28 doffer 2 29 tri-roller suction port 30 tri-roller cleaner 31 stripper roller 32 web cleaner suction port 33 web bed plate 1 3 24 23 22 21 4 5 20 6 7 19 8 27 9 18 17 16 12 10 11 15 14 13 35
JSC 326 Carding Machine, a successful machine with HIGH QUALITY, HIGH YIELD and HIGH EFFICIENCY New type of mechanical structure and transmission mode Widened and lifted up cylinder makes active carding area increase more 60% compared to traditional carding machine. Under same carding condition, the yield increases over 50%. Maximum output can reach 150kg/hour and maximum sliver delivery speed can reach 350m/min. Lifted up cylinder Arc length of carding section is lengthened, which is suitable for optimized quantity of stationary flats and web cleaner. In order to enhance carding and ensure outstanding quality level widened machine Machine width is up to 1.28m and carding surface is up to 3.61m 2. Ensure higher yield and save cost in land, labor and energy 36
Optimized carding elements Aluminum alloy revolving flats driven by independent invertor controlling motor Length of licker-in dust dropping area can be adjusted outside To meet the needs of different fibers and quality 37
JSC 326 Carding Machine, a successful machine with HIGH QUALITY, HIGH YIELD and HIGH EFFICIENCY New type of mechanical structure and transmission mode Electric Control System Industrial human-computer interface, with interworking PLC and Auto-levelling system makes accurate motion controlling. Multiple protection settings. Optimized air flow design Transparent engineering plastic filter pipe, with characteristics of smooth and fluency, simple maintenance, multi-spots continuous suction, continuous pressure monitoring, excellent dust suction effect. 38
JSC 326-FT3 foundation drawing groove cylinder central line outline pipe (50mm above the ground) Thread length 30 mm 1/2''Air pipe (water pipe) 1''Air pipe (water pipe) ground load 12200N/m 2. Max. unit pressure 60N/cm 2 at each foot model can size L L1 L2 W W1 W2 A B C JSC 281-600 ø600 1700 150 1400 1450 150 1150 5465 0 172 JSC 281-900 ø900 2240 120 2000 1752 150 1452 5762 335 503 JSC 281-1000 ø1000 2440 120 2200 1820 150 1520 5830 335 503 JSC 280-600 ø600 1030 140 750 1250 150 950 5260 375 543 JSC 280-1000 ø1000 1480 140 1200 1700 150 1400 5710 335 503 39