53rd ISA POWID Symposium 2010

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53rd ISA POWID Symposium 2010 ISA Volume 483 Summerlin, Nevada, USA 6-11 June 2010 ISBN: 978-1-61738-687-9

Printed from e-media with permission by: Curran Associates, Inc. 57 Morehouse Lane Red Hook, NY 12571 Some format issues inherent in the e-media version may also appear in this print version. Copyright (20 ) by International Society of Automation - ISA All rights reserved. Printed by Curran Associates, Inc. (2010) For permission requests, please contact International Society of Automation - ISA at the address below. International Society of Automation - ISA 67 Alexander Drive Research Triangle Park, NC 27709 USA Phone: (919) 549-8411 Fax: (919) 549-8288 info@isa.org Additional copies of this publication are available from: Curran Associates, Inc. 57 Morehouse Lane Red Hook, NY 12571 USA Phone: 845-758-0400 Fax: 845-758-2634 Email: curran@proceedings.com Web: www.proceedings.com

TABLE OF CONTENTS CYBER SECURITY/NERC CIP Incorporating Cyber Security Into the Execution Methodology of Automation Projects... 1 J. Langill A Perspective on NERC CIP Cyber Security Standards as Applied to Power Plant Automation Systems... 17 J. Batug, P. Taylor Advances in Cyber Risk Mitigation for the Power Generation Industry - An Integrated Approach... 33 D. Fergus Cyber Security Interoperability - The Lemnos Project... 50 B. Smith, J. Stewart, R. Halbgewachs, A. Chavez, R. Smith, D. Teumim PLANT IMPROVEMENT VIA MODELING, SIMULATION, AND TESTING I Steam Drum Level Measurement Temperature Equalizing Column Concerns... 60 D. Evely Control Performance Assessment of Model Predictive Control Applied to Supercritical Boiler... 69 S. Yang, A. Joshi, X. Lou, C. Neuschaefer, M. Monical, T. Midgley Nonlinear Adaptive Control Based on Parameter Identification for a Boiler System... 82 S. Yang, C. Qian, W. Tian EXPERIENCE/CASE STUDIES IN NUCLEAR POWER I&C Vogtle Units 3 and 4 I&C Update... 94 J. Flowers ISA S84 VS. NFPA 85; FAULT TOLERANT SYSTEMS Determining Safety Integrity Level an Improved Risk Graph Approach... 104 A. Shen POWER PLANT EQUIPMENT CONDITION MONITORING Flue Gas Analysis as a Furnace Diagnostic Tool... 117 D. Simmers General Purpose Data-Driven Online System Health Monitoring with Applications to Space Operations... 129 D. Iverson, L. Spirkovska, M. Schwabacher Automation of Troubleshooting and Diagnostics of Power Plant Equipment Faults... 139 A. Hussey, S. Hesler, R. Bickford Real-Time Asset Health Monitoring: A Critical Solution for the Power Plant of the Future... 151 A. Maurer Asset Intelligence Island Today... 157 P. Flesch, D. Doan PLANT AUTOMATION; AUTO START/SEQUENCING Addressing Challenges to Plant Operating Staffs through Automated Plant Sequences... 164 J. Nyenhuis Plant Automation Design Methods... 182 D. Lee

Plant Automation for HRSG Feedwater System: A Case Study... 197 D. Lee Automatic Plant Startup of CTCC Plant Feedwater System... 218 J. Feick, J. Henley, H. Singh Fully Automating HRSG Feedwater Pumps... 235 S. Leibbrandt, B. Thackston PLANT IMPROVEMENT VIA MODELING, SIMULATION, TESTING II Assessment of Global Optimizers: Particle Swarm Optimization, Simulated Annealing, and Genetic Algorithms in Local Simultaneous Multi-Loop Tuning of PID Gains... 246 S. Zhang, D. Ye, J. Bentsman, C. Taft, A. Hussey Automated Exhaust Temperature Control For Simple Cycle Power Plants... 282 M. Buzanowski, S. McMenamin Impacts of Turbine Trip System Response Time... 290 S. Taylor INSTRUMENTATION AND CONTROLS TESTING AND DESIGN FOR FOSSIL PLANT OPERATION IMPROVEMENT Modern Computer-Based Supervisory Control System for High Current Laboratory... 331 C. Perez, J. Montero, J. Velazquez Thermocouple Response Time Study for Steam Temperature Control... 339 C. Taft, J. Sorge, J. Willis Thermal Compensation in Nonlinear Circuits to Enhance Input Dynamic Range in Analog Optical Fiber Links for High Current Short Circuit Test... 355 J. Rodriguez, J. Velazquez, J. Montero Wireless Technologies Implications for Power Systems... 364 P. Fuhr, W. Manges, P. Schweitzer, H. Kagan CASE STUDIES IN FOSSIL PLANT IMPROVEMENTS Development and Integration of a CAD Software System in an Electric Power Plant NO x Reduction Project... 372 J. V. Bustos, B. E. Z. Pérez, G. C. Espinoza Increasing Generation Ramp Rate at Morgantown Generating Station Coal Fired Units... 386 D. Andrasik, J. Gay, D. Labbe, J. McNulty Lowering NO x Emissions and CO 2 at OPG - Thunder Bay... 398 D. Labbe, T. Gibbons, A. Speziale, S. Carlson, B. Simpkins PAPERS FROM 2009 A Hierarchical Economical Load Dispatch Based On Flow-Balanced Zones of Parallel Coursing Power Units with a Header... 410 L. Pan, J. Shen Advanced Control System Upgrade with a New Engineering Tool... 419 Q. Nguyen, T. Douglas Advanced Steam Temperature Control Using Controller Resident MPC Algorithm... 431 J. Sorge, C. Taft, M. Faurot, A. Hussey Automated Tests for Nonlinear Model Identification and Predictive Control Using a Boiler Simulator... 446 A. Joshi, C. Neuschaefer, X. Lou, P. Luh High Standards: NERC CIP Compliance Management... 462 R. Kaun Low-Cost Wireless Sensor Testing in a Fossil Power Plant... 466 C. Taft, J. Sorge, A. Hussey, A. Nasipuri, T. Kuruganti Migration of CFB Control Location from PLC to DCS in Design Phase... 482 L. J. Risser, J. Yee, J. Shoemaker

Non-Technical Issues Impacting Digital Upgrades... 497 J. Flowers Testing Instrumented Logic Systems... 510 R. Czerwiak The Effects of Intentional Electromagnetic Interference (IEMI) on Protective Relays and Impact on the Bulk Electric Transmission System... 523 T. Volkmann, G. Fuchs Unique Challenges Associated with Controlling Biomass Fired Boilers... 531 J. McArthur, T. Myers Author Index