The quiet low-speed granulator recycles sprue runners at uniformed grain size. Easy Cleaning Low-speed Granulator Low-speed Granulator Dedicated for Elastomer MGL2 A low-speed granulator which can be cleaned safely and thoroughly in a single step. The new pivot link structure enhances the access for cleaning. MGL2-TPE solutions MGL2-TPE is a low-speed granulator which is easy to clean and maintain, especially made for Soft materials. The absence of the screen prevents excessive granulation and mis-cuts, thereby maintaining a size like that of New Pellet Chip. Low-speed Granulator Lage Type Low-speed Granulator Granulating and Recycling System SMGL SMGL is the standard for the low-speed granulators. The non-screen construction reduces the formation of powder and mis-cuts thereby giving the end product a uniformed grain size. P51KG/P71KG Large low-speed granulator can be cleaned in a short period of time.you can then immediately granulated located next to the mit is also possible pulverization of the defective part.olding machine. MGL2-102S/102SS A space-saving device that integrates blending and recycling into the granulator. Installed in the molding machine side, can be recycled by mixing virgin materials weighing the sprue and runner immediately. PF72 Shredding and Granulating Machine Hybrid Is a hybrid type of shredder shredding and granulating to do at once.in the shredding rotor with a large bosom, and then fed to the shredding blade finish to ensure the thing caught up once.in the slow crusher, and could not be crushed is now available for granulating.
Granulator 1. Short cleaning time: 30 to 60mins cleaning procedure has been shorten to 10mins. Cleaning procedure is made easier and more user friendly. 2. Short maintenance time: Easy removal of chambers makes the exchange of rotating blades easy. 3. Easy Maintenance: Double bearing and anti-vibration torque arm eliminates difficult adjustment of bearings upon exchange of rotating blades. Granulator Soundproof customer engineered products. (A User and Environment Friendly product) For Use Injection Moulding Blow Moulding Thermoforming Extrusion Film Recycling Bumper and instrument panel Shredder MSHB-i-600 Crushes big molding products such as bumper, instrument panel and door trim into smaller sizes which is then fed into granulator. Save space, installation and running cost and reduces noise. Fuel Tank & Drum Shredder Fuel tank and Duram Shredder MSHT-i-800 solutions Recycling for large-size plastic blow molding products, (such as drum, auto fuel tank and molding for burr etc.), operating to its original power of 9-31% while maintaining a high performance ratio. It is a energy-saving, low-noises, and compact smart shredder.
MGL series low-speed granulator (Simple cleaning-type) lineup of 0.4-2.2kW. The standard value with maximum runner size in classification The maximum runner size in classification confirms the following precautions and refers to the following table. NOTE 1: Confirm granulation capacity within the standard value. (Calculate one piece mass of splue runner with cycle.) NOTE 2: It confirms that the splue runner diameter (Cross section dimensions) is within about 1.5 times (Not applicable for mini runner) to cutter depth. And confirm whether the feeding runner is in maximum runner standard value which is shown in the following table. Especially, the maximum cross section dimensions influences a cutting load mainly and specifically, there is fear which exceeds a mechanical capacity with ironwood and glass fiber, etc. Also, it changes through shape, mass (Apparent specific gravity of resin), cycle time. NOTE 3: The size or the capacity does granulation test in case of the limit and confirm whether it is within the motor rating electric current value. The path runner is splue runner with large W, D dimensions which takes many number and the runner part diameter is small. Classification Models Small Rotating Cutter Dimensions Outer Dimensions for Sprue Runner Granulation Capacity (Standard) Please contact Matsui for test run when your sprue runners exceed applicable size and when you require higher processing capacity than available. Granulation capacity differ according to various conditions. Grain size of granulated elastomer materials differ according to different grades. Please do not hesitate to contact Matsui for test run of your sprue runners. Standard Option ( ) Optional Cutter.
Easy Selection of Low-speed Granulator Low-speed Granulators are different from Screen Type High-speed Granulators in the following ways. 1. Eliminate mis-cuts and longs 2. Minimal powder and regular grain size 3. Much quieter Granulator Types Series Features Model (Motor Output) Capacity Easy Cleaning Type Low-speed Granulator A low-speed granulator which can be cleaned safely and thoroughly in a single step. The new pivot link structure enhances the access for cleaning. Lage Type Low-speed Granulator It is possible to correspond also to defective grinding Easy to clean, be sure. Notes) Defective grinding test is required. Low-speed Granulator Dedicated for Elastomer Prevents mis-cuts of soft materials. Prevents irregular sizes. (Cannot be used for granulation of hard materials) Refer to Graph-Maximum Sprue Size and Granulation Capacity Low-speed Granulator A long seller that is reliable and cost efficient. Best suited if there is little or no change in material and color. Granulator 30 to 60mins cleaning procedure has been shortened to 10mins. Cleaning procedure is made easier and more user friendly. Easy removal of chambers makes the exchange of rotating blades easy. Double bearing and anti-vibration torque arm eliminates difficult adjustment of bearing upon exchange of rotating blades.
MGL2 Low-speed Granulator (Easy Cleaning Type) Environment and User Friendly Short Cleaning Time Short Maintenance Time Easy Maintenance Summary A low-speed granulator which can be cleaned safely and thoroughly in a single step. The new pivot link structure enhances the access for cleaning. Related patent pending: Japan 11 Overseas 5 Features Enhanced Reliability Reducing shaft stress, double bearing eliminates difficult adjustment, extends lifespan of bearing and makes the exchange of blades and bearing easier. (Patent Registration) The use of anti-vibration torque arm extends the lifespan of bearing and reduction gear (by 1.5 to 2 times as compared to previous models). (Patent Registration) Adopted the alloy tool steel with excellent toughness and wear resistance of the Japanese brand reliability is high the grinding blade. Rotating Cutter Easy Cleaning Pivot design allows chamber to be widely opened (up to 200) without any tools. (Patent Registration) Round bolts that are used for fixed blade prevent regrind materials from accumulating in the bolt head. Gasket-free feeding hopper prevents the removal and replacement of gasket. Opening and closing of the cutting chamber is connected with lock plate and also very easy for women to operate. (Patent Registration) Installation of Reduction Gear Directly to The Frame Round Bolt Torque Arm & Double Bearing Torque Arm Double Bearing Lock Plate (Wedge Grip System)
Granulator Fully Opened in 1 Step Easy Maintenance Sight glass has been included as a regular feature for supervision of granulation. Both sides of the fixed blade, scraper and crushing fixed blade can be used. (Scraper MGL2-300 except) Dust wiper prevents fine granulated materials from getting into the bearing. Air purge can also be used manually. (Patent Registration) Fixed Blade & Scraper Sight Glass Dust Wiper Double Bearing Safe and Environmental Friendly 3 limit switches are located at the opening and closing part of feeding hopper and insertion part of suction box. Motor breaker prevents excessive load. Sound proof steel used for feeding hopper reduces noise pollution. Patent Registration 1) Opening and closing for the cutting chamber is designed in pivot link. 2) Dust wiper structure for granulator. 3) Lock plate structure. 4) Anti-vibration structure torque arm. 5) Double bearing structure. Patents Pending 1) Bearing pin that has been brought closer to the center and Tie Rod styled opening system 2) Positioning of double bearing. Granulator
Dedicated for Elastomer MGL2-TPE Low -speed Granulator (Easy Cleaning Type) Environment and User Friendly Short Cleaning Time Short Maintenance Time Easy Maintenance Related Patent Pending: Japan 3 Summary MGL2-TPE is a low-speed granulator which is easy to clean and maintain, especially made for Soft materials. The absence of the screen prevents excessive granulation and mis-cuts, thereby maintaining a size like that of New Pellet Chip. Dedicated Cutter for Elastomer Features Reliable The use of anti-vibration torque arm extends the lifespan of bearing and reduction gear (by 1.5 to 2 times as compared to previous models). (Patent Registration) The large rotating cutter prevents formation of black spots that occurs when runners goes through the casing. Easy Cleaning Pivot design allows chamber to be widely opened without any tools. (Patent Registration) Round bolts that are used for fixed blade prevent regrind materials from accumulating in the bolt head. Easy Maintenance Sight glass has been included as a regular feature for supervision of granulation. Dust wiper prevents fine granulated materials from getting into the bearing. Air purge can also be used manually. (Patent Registration) 1) The shape of the small rotating cutter prevents mis-cuts. 2) The shape of the big rotating cutter prevents blackening the results from friction. Safe and Environmental Friendly 3 limit switches are located at the opening and closing part of feeding hopper and insertion part of suction box. Motor breaker prevents excessive load The straight feeding hopper prevents formation of bridge from sprue runners in the hopper.
Test Run for Granulation Standard Cutter Cutter for Elastomer Granulator Rubber Hardness HA85~95 Estelle [GRILUX] Rubber Hardness HA93~98 Estelle [Hytrel] Rubber Hardness HA55~60 Olefin [MIRASTTOMA] Rubber Hardness HA35~37 Styrene [RABARON] Test Run to Confirm Size of Regrinds The diameter of the grain depends on the grade of the material. Please do not hesitate to approach us to do a test run for your sprue runners. GLILUX is the registered trademark of DAINIPPON INK AND CHEMICALS, INC. Hytrel is the registered trademark of DU PONT-TORAY CO.,LTD. MIRASTTOMA is the registered trademark of Mitsui Chemicals, Inc. RABARON is the registered trademark of Mitsubishi Chemical Corporation *1 As the size of the grain differs according to the material, shape and size of the sprue runner, it is necessary to do a test-run. This machine cannot be used to granulate hard materials. (The bed cutter will wear off at great speed.) *2 Upon granulating hard materials, use the standard hopper with safety screen to prevent the sprue runner from jumping out of the hopper. Granulator
SMGL Low-speed Granulator Environment and User Friendly Easy Maintenance Related Patent Pending: Japan 1 Summary SMGL is the standard for the low-speed granulators. The non-screen construction reduces the formation of powder and mis-cuts thereby giving the end product a uniformed grain size. Features Low Price A cost efficient standard model. Reliable Reducing shaft stress, double bearing eliminates difficult adjustment, extends lifespan of bearing and makes the exchange of blades and bearing easier. (Pending patent) The use of anti-vibration torque arm extends the lifespan of bearing and reduction gear (by 1.5 to 2 times as compared to previous models). (Patent Registration) Easy Maintenance Sight glass has been included as a regular feature for supervision of granulation. Dust wiper prevents fine granulated materials from getting into the bearing. Air purge can also be used manually. Safe and Environmental Friendly 2 limit switches are located at the opening and closing part of feeding hopper Motor breaker prevents excessive load. Sound proof steel used for feeding hopper reduces noise pollution.
Standard Specifications Model Motor Small-Rotating Cutter Large-Rotating Cutter Fixed Cutter Fixed Blade for Shredder Scraper Feeding Port Size Cutting Chamber Dimension Cutter Size Outer Dimension Product Weight Suction Box Power Supply Voltage Output Rotating Speed Qty Qty Qty Qty Qty Volume Apparent Power Breaker Capacity Unit ( ) Optional Brade. 3Phase GranulatorGranulator
Model Loading Hopper Standard Hopper SH Hopper(Long Type) Double Gate Hopper Hopper for TETSUPITA Straight Hopper (for TPE) Cutter Size Floor Frame Standard Floor Frame for MSD Floor Frame for Material Bag Lower Part Box Tank Type Suction Hose Connection Tank Type Suction Hose Connection Tank Type Suction Hose Connection Tank Type Suction Hose Connection Receiving Box Common Options Lamination Light + Upper Limit Level Switch Standard/Optional Specifications Matrix Lamination light + operating, overloaded Lamination light with Buzzer +Upper Limit Level Switch Lamination Light with Buzzer + Operating, Overloaded Bridge Breaker Unit TETSUPITA Receive Tank for Overflow Custom Color Motor Voltage Option Standard Option Production by Order Not Available 1:Possible to choose depending on hardness
Increasing the Output solutions Metal contamination in granulator is bad. Catch iron foreign material at sprue feed hopper! Tetsu Pita (Magnetic Sheet) [ MGL2 ] 6 Eliminating Contamination Granulator Option Bridge Breaker TETSUPITA TETSUPITA Floor Frame Floor Frame Floor Frame Floor Frame for Material Bag for MSD for Material Bag for Material Bag Floor Frame for MSD MGL2 MGL2-50-J SMGL Unit:mm Granulator Symbol Model Symbol Model
Outer Dimension MGL2-50,100, 200 Installs Hopper Right Side in Standard. (The hopper an do asembly to left side.) Unit:mm Suction Box KKB type 38 is Standard Equipment. Symbol Model MGL-100-TPE (Feeding Hopper with Straight Type) Receive Box Unit:mm Suction Box KKB Type 38 is The Standard Specification. Unit:mm
Outer Dimension Model Symbol SMGL- 300J Unit:mm Granulator Recycle Flow Diagram Example: Variable Ratio Recycling(for Precision Molding) Optimized for less than 100t of precision molding in which main and regrnd materials are measured into specified quantities, blended and removed of dust in Aero Power Hopper. Material Tank Aero Power Hopper Jet Selector Sprue Picker Charge Hopper Low-speed Granulator Level Gauge Tank for Overflow Injection-molding Machine Measuring Scale Gate Dehumidifying Dryer (Hot Air Dryer) Measuring Scale Gate Example: Overall Recycling(w/Dryer) Optimized for molding process in which relatively small runner ratio ensures overall recycling. Jet Selector Material Tank Collector Push Gate Dehumidifying Dryer (Hot Air Dryer) Aero Power Hopper Sprue Picker Injection-molding Machine Low-speed Granulator Granulator Example: Overall Recycling(Non-Drying) Optimized for non-drying molding process in which relatively small runner ratio ensures overall recycling. Jet Loader Material Tank Aero Power Hopper Jet Selector Sprue Picker Charge Hopper Low-speed Granulator Injection-molding Machine
P51KG/P71KG Large Type Low-speed Granulator Summary Large low-speed granulator can be cleaned in a short period of time.you can then immediately granulated located next to the mit is also possible pulverization of the defective part.olding machine. Features Easy Cleaning Decomposition with no special tools, cleaning is possible. Visual residue inside it is easy for the granulating chamber is open wide. Granulating Can be Defective Can be granulated on the fly came out in defective molding. Grnulation capacity (approx.) 20kg ~ 40kg / h Space-Saving Can accommodate a variety of layout in a compact design. Low Noise for low noise (30rpm/60Hz) low-speed rotation. The hopper was adopted to suppress the sound bouncing vibration damping steel sheet. Safety Equipped with an interlock limit switch of one tank and one for suction feeding hopper. Have been made a standard breaker for motor overload protection.
Standard Specifications Model Power Supply Voltage Apparent Power Breaker Capacity Motor Small-Rotating Cutter Large-Rotating Cutter Fixed Blade Unit Output Rotating Speed Qty Qty Qty Guide Plate Feeding Port Size Qty Granulating Chamber Dimensions Cutter Size Outer Dimension Product Weight KKB Suction Box Volume SKB Suction Box Options Volume Received Box Options Volume Control Box 3Phase Tank Suction Hose Connectionφ38mm Type Suction Nozzle Insertion φ38mm Motor Circuit Breaker, Magnetic Contactor Machine, The Power Indicator Lamp Illuminated Push Button (Start Button), Emergency Stop Button (Also Used for The Stop Button) Granulator Option Upper Level Meter (with Red Indicator Light) Bridge Breaker Tank Type Suction Hose Connection Type Received Box Outer Dimension Unit:mm Granulator Tank Type Suction Nozzle Insertion Options Tank Type Suction Hose Connection Type
MGL2-102S/102SS Granulating and Recycling System Summary A space-saving device that integrates blending and recycling into the granulator. Installed next to the molding machine, recycling of the sprue and runner is accomplished immediately. Recycles All Regrind (Regrind Materials) Features Space-Saving Space-saving has been achieved by integrating blending and granulation functions. Easy Installation The unique DEGIPECA dosing valve activates by vacuum, eliminating the need for a signal cable. Meausurment Synchronous Conveying Regrind and virgin materials don't separate, but instead are blended thoroughly. Fixed Quantity Recycling (Virgin Materials, Regrined Materials) Simple and Easy Operation The touch screen allows automatic operation by simply entering the mixing ratio and the weight values. Controller Easy Cleaning The measuring unit is quickly cleaned since it can be removed with a single touch. Easy to retrofit to existing equipment This system can be used with an existing granualtor. (S Type) Easy Cleaning Measuring Screw
Standard Specifications Model Power Supply Voltage Apparent Power Breaker Capacity Unit Recycles All Regrind Fixed Quantity Recycling 3Phase Motor Output Cutter Size Feeding Port Size Cutting Chamber Dimensions Control Box Motor Breaker Grinder Bin Volume Grinder Throughput Capacity(Approx) Blending Capacity(Approx) Measuring Method Screw(1) Screw(2) Motor Measuring Instruments Screw 30W Brushless Motor with 1/18 Gear Reduction Control Panel Main Tank Volume Measurment Accuracy Touch Panel Virgin Materials±10%,Regrind Materials±13% Machine Dimensions Product Weight Granulator Outer Dimension Recycles All Regrind Fixed Quantity Recycling Unit:mm Granulator
PF72 Shredding and Granulating Machine Hybrid Summary Is a hybrid type of shredder shredding and granulating to do at once. In the shuledding rotor with a large bosom, and then fed to the shredding blade finish to ensure the thing caught up once. In the slow shredder, and could not be shredded is now available for granulating. Features Improve Granulating Efficiency Shredding rotor is excellent in entrainment, you can tuck in without granulating long objects. You can even things like granulating vessel at low speed granulator granulating did not have a large bosom. Corresponding size L1500mm W600mm H230 t = 5mm (approx.) Fewer Miss-Cut There is no miss-cut long runners to pass through the screen as high-speed grnulator. Friction is small and stable grain size was also less powder. Door Trim Improve Cleaning Feeding hopper is wide open, cleaning is easy because you can open the casing milled greater. Low Noise Rotor shredding impact sound will be smaller for (26.6rpm/60Hz) low-speed rotation. Granulating blade is a low noise for (106rpm/60Hz) rotation speed of the helical blade. High Processing Power Granulating Capacity (Approximate) 60 ~ 100kg / h Space-Saving Compact has been realized by a single machine to aggregate shredding and granulating capabilities. Safety Two to feeding hopper, one tank, one part of the casing milled, to adopt one of the chain cover interlock limit switch, motor breaker was standard equipment for overload protection. Large Size Sprue Lunnner
Standard Specifications Model Power Supply Motor Voltage Apparent Power Breaker Capacity Output Rotating Speed Unit 3Phase Shredder Granulator Shredding -Rotating Cutter Shredding -Rotating Cutter Shredding-Bed Cutter(Top) Shredding-Bed Cutter(Bottom) Granulating-Rotating Cutter(Right) Qty Qty Qty Qty Qty (22) (12) Granulating-Rotating Cutter(Left) Qty Granulating-Fixed Blade(Top) Qty Granulating-Fixed Blade(Bottom) Qty Shredding RotorDiameter Feeding Port Size Granulating Chamber Dimensions ScreenDiameter Outer Dimension Machine for Taking Out Robot Product Weight KKB Suction Box(Full Capacity) Volume Tank Suction Hose Connectionφ38mm Received Box(Full Capacity) Options Volume Control Box Motor Circuit Breaker, Magnetic Contactor Machine, The Power Indicator Lamp Illuminated Push Button (Start Button), Emergency Stop Button (Also Used for The Stop Button) Granulator Option Machine for Taking Out Robot Upper Level Meter (with Red Indicator Light) Bridge Breaker Tank Type Suction Nozzle Connection Type Received Box Outer Dimension Unit:mm Tank Type Suction Hose Connection Type Granulator Machine for Taking Out Robot
Granulator Features Soundproof customer engineered products. (A User and Environment Friendly product)
Test Room Granulatordesign@giannirusconi.it Data Injection Moulding MODEL OPENING POWER OUTPUT mm kw Kg/hr MINI 190 x 130 0.75 MAXI 270 x 193 2.2 32-20 JM 320 x 200 3 42-20 JM 420 x 200 4 22-20 JMC 650 x 220 3 SMGL 100 TR 252 x 224 1.1 SMGL 200 TR 350 x 276 2.2 Extrusion Film Recycling MODEL OPENING POWER OUTPUT mm kw Kg/h 42-20 XT 420 x 200 35-30 XT 350 x 300 4 9 5-10 20-30 40-60 50-80 30-50 10-15 15-20 50-80 150-220 Blow Moulding MODEL OPENING POWER OUTPUT mm kw Kg/hr 42-20 BM 420 x 200 35-30 BM 350 x 300 50-30 BM 500 x 300 60-42 BM 620 x 420 90-42 BM 910 x 420 70-60 BM 740 x 570 110-60 BM 1100 x 570 100-85 BLM 1040 x 850 4 7.5 9 22 30 45 75 90 50-80 150-220 200-320 400-600 600-900 700-1000 900-1200 1200-1600 Thermoforming MODEL OPENING POWER OUTPUT mm kw Kg/hr 85-25 TR 105-25 TR 155-25 TR 90-42 TR 120-42 TR 150-42 TR 110-60 TR 160-60 TR 150-80 TR 150-90 TR 200-90 TR 880 x 290 1165 x 320 1553 x 280 910 x 420 1200 x 420 1500 x 420 1100 x 570 1600 x 570 1560 x 630 1540 x 870 2040 x 870 5.5 11 11 22 30 37 55 75 90 200 200 100-150 200-350 250-400 600-900 800-1200 1200-1600 1400-1800 1800-2200 2000-2500 2500-3500 3500-4500 Granulator 50-30 XT 500 x 300 60-42 XT 620 x 420 90-42 XT 910 x 420 120-42 XT 1200 x 420 150-42 XT 1500 x 420 70-60 XT 740 x 570 110-60 XT 1100 x 570 160-60 XT 1600 x 570 100-80 GR 1040 x 800 150-80 GR 1560 x 800 150-90 GR 1540 x 870 200-90 GR 2040 x 870 15 30 37 45 45 55 75 90 110 132 160 200 200-320 400-600 600-900 800-1200 1200-1600 700-1000 900-1200 1200-1500 1500-1800 1800-2200 3000-5000 4000-6000
Injection Moulding Blow Moulding Thermoforming
Extrusion Granulator Film Recycling Granulator
Recycling Solution MSHT+Conveyor+Tria BM-SL Summary Recycling (such as a drum or fuel tank and the molding burr etc.) resin blow molding large, can be operated at power of 9 to 31% while maintaining the traditional high capacity, implementation of energy saving, low noise, compact We propose a smart recycling system was crushed. A power savings of 2,500,000jpy-6,600,000jpy can be realized annually. (24h/d x 251working days) Some Points of Current Recycling Issues: Conventionally, granulating of large-scale plastic bottle-blow molding needs large high-speed granulator with 100-200 horsepower, involving strong noise and vibration, large working area and electricity consumption. The following issues are unavoidable. Preparation Set up large insulation room equipped with large and expansive equipment as an investment to reduce explosive noise and strong vibration is necessary. Running Issues Large motor demands a high quantities of electricity. (This is wasteful and inefficient) Issues Concerning Reliability Due to high rotating speeds and mass, damage can easily occur if foreign materials are fed into the grinder. Matsui's Recycling System for Energy Saving Conveyor To Be Discussed Later On The Latest Recycling System Small in Size: An area 50% smaller than previously needed. Energy Saving: a annual electricity cost of 2,500,000jpy-6,600,000jpy can be saved. (motor working at 9-31% of its original power comes true) Low Noise: in the past noise levels reached 100dB even with a sound enclosure. With Matsui the sound levels are reduced to 82-87dB, without an enclosure. (a sharp investment cut in insulation room) Processing Ability: 260-630kg/h No Need for Large Powerful Equipment.
To Be Discussed Later 87% Energy Saving Maximum A 44.7-89.4kW(100-200horsepower) large granulator was needed in the past. Now with Matsui s System a 11.3-15.3kW can perform the same task. No sacrifice in performance is required. Power Consumption Comparisons Large Granulator with 100 Horsepower Large Granulator with 200 Horsepower. Matsui's Recycling System for Energy Saving. To Be Discussed Later 87% Energy Saving Maximum An Annual Electricity Expense of 6,600,000jpy Can Be Saved. solutions Reducing the Resource Use 1 Getting Rid of Wasted Energy Are you use extra-large granulator in vain for recycling a large tank? If you use it for volume reduction with a dedicated granulator, it's 92% energy saving, and space-saving! Dedicated Shredder for Gas-Tank & Plastic Drums [ MSHT-800 ] Sound-Proof Enclosures Are Unnecessary. Compact! Also noise levels are greatly lowered eliminating the need for a sound proof enclosure. Space requirements are also lowered, dropping from W4000 D3000 H4000mm; to just W5436 D1980 H2192mm for Matsui s compact system. Noise Comparison (A Test for Auto Fuel Tank Granulating) Compared to a large, high-speed granulator, the noise reduction is impressive. Set Instant Peak Value Average Value Remarks Granulator with 100 Horsepower Insulation Room Necessary Large Granulator Matsui's Recycling System for Energy Saving. Electricity expanses saved in one year equal to 252 working days Consumptive Power Annual Electricity Expanses Consumptive Power Annual Electricity Expanses Operating Under 16 Hours per Day Operating Under 24 Hours per Day System Combination Ten-Thousand JPY Ten-Thousand JPY Ten-Thousand JPY Ten-Thousand JPY Factory with contractual power supply of more than 500kW Electricity price=10jpy/kwh + basic cost plus allocating unit price 4 jpy / kwh = 14 jpy / kwh Actual working time: 16H/D, 21D/M, annual electricity cost = 14 JPY / kwh x consumptive power x (16H) 24H x 21D x 12M Granulator Granulator An Annual Electricity Expanses of 6,600,000jpy Can Be Saved. Shredding Capacity Tria Energy Saving Combination GranulatorBM-SL Fuel Tank and DrumShredder Model Motor Output Screen Hole Size Item Motor Output Power Combined Amounted to
MSHT- Fuel Tank and Drum Shredder Safety Coveris Optional. Summary Recycling for large-size plastic blow molding products, such as drum, auto fuel tank and molding for burr etc, operating to its original power of 9-31% while maintaining a high performance ratio. It is a energy-saving, low-noises, and compact smart shredder. Features Equipped with Energy-Saving System Drive! With i plas In the conventional energy-saving operation is now possible with a small motor that could not be. Senses the load during operation, self-judgment function was added to help one another while the motor of the machine 2, the driving force and crushing capacity can be optimized operation. Energy-Saving Effect If one were crushed to 1 minute gas tank, to achieve up to 92% reduction rate of conventional electricity (4.4kW) motor 2 machine 2.2kW. Function of Energy-Saving Operation When Idling with No Load Energy-saving operation function is activated when idling and no load sensing, to achieve up to 96% electric rate reduction. Load Sampling Function Sampling crushing load, equipped with the ability to self-determine whether or not material can be crushed. Space Saving W1510 D1980 2100 Weight: 2050kg Duram Fuel Tank MSHT-i-800 Controller Touch Panel The Most Suitable Cutter Design Advanced knife design emphasizes cutting performance while reducing cutter loads. Burr Quiet Operation Average Noise Levels: 82~87dB Wedge Cutter Design means low noise levels. Moveable Cutter High Reliability. State of the art machine design results in high mechanical rigidity. Even cooled and hardened products can be ground without trouble.
Granulator Model Power Supply Voltage Motor Output Shredding Capacity Shredding Material Driving Method Shredding Shaft Speed Frequency Revolutions Torque of Shredding Shaft Roatating Cutter Dimension Dimension of Shredding Chamber Product Weight Standard Specifications Unit Time Needed for Oil Tank Shredding: 35sec./pcs Shredding Capacity Differs According to The Thickness, Shape, and Density of The Material. Auto Oil Tank Dimension Smaller Than Auto Oil Tank Weight Auto Oil Tank Parison & Bari Oil Tank Parison & Bari Weight Hollow Container Smaller Than Hollow Container Weight Chain Driving The Base Frequency50HzThe Highest Frequency120Hz Material: Alloy Steel Body Hopper MSHT-i-800 Outer Dimension unit:mm Controller Granulator Options Metal DetectorSafety Cover
BM-SL Granulator for Shredding System Abstract & Features Produced with CE certification and sound-proof construction. Matsui s goals for the MSHT were to lower dust generation, reduce noise levels and increase worker safety. The MSHT successfully addresses these goals and provides users with a huge savings in energy costs as well. Standard Specifications Model Power Supply Voltage Motor Output Shredding Port Size Revolution per Minute Screen-Hole Size Φ Granulating Capacity Roatating Cutter Fixed Blade Dimension Product Weight Insulation Spec. Tria Energy Saving Combination Granulator BM-SL Instant Peak Value 125db Reduced to 92~98dB, Average Value Above 100db Reduced to 8287dB
MSHB- Bumperand Instrument PanelShredder Features High Capacity and Energy Saving Low horse power (1.5kW) with high shredding capacity of 150~300kg/h The plate shape of shredded materials (approx.100mm60mm) maximizes the capacity of granulator. Reduces mis-cut by changing the rotating speed of shredder's two axises Ease of Work Once a part of the bumper is being shredded, the remaining is being automatically fed into the shredder. Wide width of feeding hopper (903mm) allows big material like instrument panel to be fed. Sensor informs the completion of shredding to ensure uniformity. (Option) Easy Cleaning Sight glasses are mounted at both sides and cleaning port is widely mounted in the front (540400mm), making daily maintenance ans cleasning easy. Saves Space Saves space. Occupies only 1077mm1477mm Safe Safety bar (Standard equipment)shredder can be stopped by touching the yellow and red part of this bar in the case of emergency. Shred into Plate Shape (Approx.10060mm) Standard Specifications Model Power Supply Voltage Motor Output Shredding Capacity Dimension of Shredding Chamber Dimension of Feeding Hopper Installed Dimension Height of Feeding Port Discharging Port Safety Precautions 3Phase W618D480 W903D1038 W1077D1477H1890 (Excluding Hood) Fixed by Flange Safety Bar to Prevent Intrusion Safety Hood Double Door for Feeding Port(Custom made) Shredding capacity differs according to the shape of material.
Granulator Cleaning Port is Installed Widely in Front (Approx. 540400mm) Wide Sight Glass Mounted at Both Side Sensor for Completion of Shredding (Option) Safety Hood Double Door(Custom made) Outer Dimension Safety Bar (Standard Equipment)Shredder Can Be Stopped by Touching The Yellow and Red Part of This Bar in The Case of Emergency. Safety Hood Double Door(Custom made) Rotate Rod Manually When Inspecting and CleaningCutter and Axis. Flow Diagram Free Layout Shredded into plate shape, shredded materials can be conveyed via conveyor and hence, allows the free layout of granulator. Granulator Example of System (3) Install shredder on the floor and install granulator in the basement. Example of System (1) Install shredder on the frame and install granulator on the floor. Example of System (2) Connect the shredder and granulator by conveyor.