Packaged air cooled liquid chillers for outdoor installation equipped with oil-free centrifugal compressors with magnetic levitation bearings, flooded evaporator and microchannel condensing coils. 280 1500 kw technicalcatalogue T_UNCTRBFL_1012_GB
INDEX EUROVENT CERTIFICATION... 3 GENERAL CHARACTERISTICS... 3 SERIES IDENTIFICATION... 3 MODEL IDENTIFICATION... 3 WORKING LIMITS... 4 COMPONENTS... 6 OPTIONAL ACCESSORIES... 8 TECHNICAL DATA... 9 ACOUSTIC DATA... 12 ELECTRIC DATA... 13 MICROPROCESSOR CONTROL SYSTEM... 14 THE EC AXIAL FANS... 15 OPTIONAL ACCESSORIES GPU AND GPU LN PUMPING GROUP... 16 OPTIONAL ACCESSORIES - LNO KIT... 21 UNIT DRAWINGS... 24 2 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
EUROVENT CERTIFICATION This product has been certified by Eurovent. RC GROUP SpA participates in the EUROVENT program for: LCP and HHP (Liquid Chilling Packages and Hydronic Heat Pumps). Check ongoing validity of certification on-line: www.eurovent-certification.com GENERAL CHARACTERISTICS UNICO TURBO FL: air cooled liquid chillers for outdoor installation equipped with oil-free centrifugal compressors with magnetic levitation bearings, flooded evaporator and microchannel condensing coils. The machines are made with weather resistant materials and suitable for outdoor installation. Framework with sections of thick steel for high resistance to the greatest stress during handling and transport. Machines supply fully assembled with refrigerant charge and control systems. The installation requires electrical and hydraulic connections only allowing high costs and time reduction. Final assembly on all machines before shipment including running test, reading and monitoring of operating parameters, alarms simulation and visual check. Design, assembly and test as per the Company Quality Assurance program in full compliance with ISO 9001. RC Group has been the first Italian company in its segment to get the ISO 9001 in October 13 th, 1991 with certificate ICIM 0018. The machines are in full compliance with European Norms 2006/42CE, 2006/95CE, 2004/108CE, 97/23CE and subsequent amendments. SERIES IDENTIFICATION Machines equipped with condensing coils in V position, centrifugal oil-free compressors, axial fans and flooded evaporator. Horizontal air suction and vertical discharge. UNICO TURBO FL - Liquid chillers. Cooling capacity 280 1500 kw MODEL IDENTIFICATION UNICO TURBO 280 T 1 E 280 Cooling capacity (kw) at nominal conditions T TURBO centrifugal compressor 1 Compressor number E Refrigerant circuit equipped with economizer RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 3
Chiller outlet water temperature ( C) WORKING LIMITS EVAPORATOR: 8 22 C Range of chilled fluid inlet temperature. 4 15 C Range of chilled fluid outlet temperature. 4 6 C Δt operation between the inlet and outlet chilled fluid. 80 105% Ideal water flow range compared to the nominal value reported in the technical data table. 65 120% Extended water flow range compared to the nominal value reported in the technical data table. WARNING The deviation of the water flow from ideal range towards extended range can cause poor performance. Please contact the RC GROUP Commercial Department to verify operation conditions. COOLING chilled water production Working limits diagram for chilled water production according to the ambient temperature and chilled water outlet temperature. WORKING LIMITS IN COOLING MODE Ambient Temperature ( C) models: 340 T1, 680 T2, 810 T2E, 900 T3, 1200 T3E, 1360 T4, 1380 T4, 1500 T4E - - - - - - models: 280 T1E, 410 T2, 490 T2, 560 T2E, 740 T3, 820 T3, 980 T4, 1070 T4E, 1120 T4E WARNING Please contact the RC GROUP Commercial Department in case of use of other antifreeze different from the ones listed. The values are indicative. The working temperatures are influenced by a series of variables as: Working conditions Thermal load Active capacity steps Cleanness status of the condensing coils Set of the microprocessor control WARNING The values are indicative. For further information and limit operation conditions, please contact the RC GROUP Commercial Department. 4 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
ANTIFREEZE MIXTURES Machines can work with antifreeze mixtures although not necessary, because the machines do not accept outlet temperature of the liquid cooled below 4 C, the use of glycol mixture is a generic antifreeze protection, for machines not in operation during the winter season. STORING TEMPERATURE If the machine is not installed on receipt and is stored for a long time, store it in a protected place, at temperatures ranging between -30 C and 50 C in absence of superficial condensation and direct sun light. RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 5
COMPONENTS FRAMEWORK Base, self supporting frame and panelling in steel plate with protective surfaces treatment in compliance with UNI ISO 9227/ASTMB117 and ISO 7253, and painted with epoxy powders. Colour: RAL 9002 textured COMPRESSORS Twin-turbine centrifugal compressor, oil-free type, optimized for R134a refrigerant. The term "oil-free" refers to the total absence of lubricating oil within the compressor Magnetic levitation bearings. Manometric compression ratio: 1.5 5.0 Stepless capacity control trough integrated inverter. High efficiency permanent-magnet synchronous motor with integrated Soft-Start system (starting current limited to 5A). Power factor motor cos > 0.9 for a large part of the operating range Motor and electronic power section cooling by liquid refrigerant injection into the integrated cooling circuit. Electric motor thermal protection via internal winding temperature sensors. Electronic integrated control for operation and alarms status. Sensor on refrigerant discharge for temperature monitoring. Inner sensors for electronic components and inverter temperature control. Security system to protect the crankshaft and magnetic bearings in the event of failure of power supply. Installation with walls sound attenuators Degree of protection: IP54. Electric resistance of the suction pipe, together with activated antifreeze evaporator, to prevent the migration of refrigerant inside the compressor. EVAPORATOR Flooded shell and tube evaporator, optimized for R134a refrigerant. Version two passes, characterized by low pressure losses on the water side. Water tubes with a helical rifled internal surface: their quantity, dimensions and layout are designed to optimize heat exchange coefficient and water pressure drops. Intermediate baffles positioned to ensure optimum speed of the fluid and low pressure drops. Shell, header, tube sheets made of carbon steel, tubes in Cu. Anticondensate insulation made of polyurethane. Temperature sensors on water inlet and outlet. Large liquid level indicator Broadest water safety flow switch. Antifreeze heater. CONDENSING COIL Microchannel condensing coil in aluminium. Single row Low air side pressure drop High efficiency of heat exchange. Reduced internal volume capable of containing the total refrigerant charge. High performance also in low noise structure,in combination of the fans listed below. Frame in galvanized steel. FANS SECTION Axial fans with sickle-shaped blades, fan guard and optimized for low noise levels. Brushless type synchronous EC motor with integrated electronic commutated system and continuous variation of the rotation speed, via 0-10V signal processed by the microprocessor as a function of the condensing pressure. Maintenance-free bearings IP54 enclosure class. 6 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
REFRIGERANT CIRCUIT Components for each refrigerant circuit: Electronic expansion valve that allows high performance and system efficiency thanks to a timely and accurate response to changes in temperature and pressure. valve by-pass for start-up. Electronic by-pass valve for compressor start. Non return valve on by-pass line for compressor start. Economizer for model 280 T1E, 560 T2E, 810 T2E, 1070 T4E, 1120 T4E, 1200 T3E, 1500 T4E. The system includes: - Copper brazed plate type with cover plates, plates and connections in AISI 316 stainless steel. - Anticondensate insulation made of polyurethane. - Intermediate electronic expansion valve. Sight glass. Filter dryer on liquid line. Service valve on liquid line. Service valve on gas discharge. Non return valve on gas discharge. Safety valve on low pressure side. Safety valve on high pressure side. Pressure transducers with indication, control and protection functions, on low and high refrigerant pressure. High pressure safety switch with manual reset. Refrigerant circuit with copper tubing with anticondensate insulation of the suction line. Plastic capillary hoses for pressure sensors connection and cooling line of the compressor R134a refrigerant charge. ELECTRICALPANEL In accordance with EN60204-1 norms, suitable for outdoor installation, IP54 enclosure class, complete with: Main switch with door lock safety. Fuses for each compressor. Magnetothermic switches for fans or water pumps (if scheduled). Contactors for each load. Transformer for auxiliary circuit and microprocessor supply. Panel with machine controls. Power supply 400/3/50. CONTROL SYSTEM Microprocessor system with Touch Screen graphic display for control and monitor of operating and alarms status. The system includes: - Voltage free contact for remote general alarm. - Main components hour-meter. - Integrated Data logger function for the recording of events and alarms. - Non-volatile Flash memory for data storage. - Menu with protection password. HYDRAULIC CONNECTIONS OF HEAT EXCHANGERS The heat exchangers threaded hydraulic connections are available up to a diameter of 3 " included, and correspond to ISO 228/1 G M. The pipes threaded hydraulic connections are available up to a diameter of 3 " included, and correspond to ISO 7/1 R. The hydraulic connections with flange (FL) are supplied as standard with counter flange. The hydraulic connections with grooved end (Victaulic) are supplied as standard with Victaulic joint and adapter pipe. RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 7
OPTIONAL ACCESSORIES The descriptions of these additional components can be found in Chapter OPTIONAL ACCESSORIES. GPU or GPU LN pumping group (see relevant chapter for technical data). The pumping group includes the chilled water safety flow switch. LNO Kit for a reduction of the machine noise emission (see relevant chapter for details) OTHER ACCESSORIES Isolation mounts: RC GROUP recommends installing the machine on continued support, for example rubber slab. Rubber shock absorbers. Spring supports are not allowed. Chilled water flow switch Special protective surface treatment - acrylic painting TK-PRO that achieves a high resistance to atmospheric agents, while maintaining the same conditions of heat exchange capacity. (contact the Commercial RC GROUP). Active filters for containment of the harmonic distortion, according to IEEE standard 319. These filters also perform functions of power factor correction (power factor 0.95 over the entire range of operation) and network analyzer. Contact RC GROUP for sizing and prices. Microprocessor accessories: - Remote terminal. - Serial port RCcom, MBUS/JBUS. - Serial port LON. - Serial port BACnet for Ethernet SNMP TCP/IP. - Serial port for GSM modem. WARNING RC GROUP reserves the right to determine the compatibility of combinations of accessories required in the order. 8 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
TECHNICAL DATA MODEL 280 T1E 340 T1 410 T2 490 T2 560 T2E 680 T2 SIZE VT3 VT3 VT4 VT4 VT5 Y4 COOLING CAPACITY (1) kw 280 340 410 490 560 680 Compressors power input kw 66,9 85,3 102,0 133,0 147,0 176,0 Compressors operating current [OA] A 107 137 164 213 235 282 Evaporator water flow rate m³/h 48,2 58,5 70,5 84,3 96,3 117 Evaporator pressure drop kpa 25 24 34 25 31 22 COMPRESSORS centrifugal centrifugal centrifugal centrifugal centrifugal centrifugal Quantity n. 1 1 2 2 2 2 Maximum current A 139 210 278 278 278 420 Starting current A 5 5 5 5 5 5 Stepless capacity control % 55...100% 60...100% 37...100% 33...100% 28...100% 30...100% EVAPORATOR n. 1 1 1 1 1 1 Water volume l 46,9 60,3 60,3 83,8 83,8 83,8 Max water flow rate m³/h 70,6 91,9 91,9 129,0 129,0 129,0 AXIAL FANS n. 6 6 8 8 10 12 Total air flow m³/h 145500 145500 194000 194000 242500 291000 Power input kw 13,4 13,4 17,8 17,8 22,3 26,7 Plate current [FLA] A 23,4 23,4 31,2 31,2 39,0 46,8 REFRIGERANT R134a R134a R134a R134a R134a R134a Total refrigerant charge (2) kg 130 117 123 143 149 208 Gas circuits n. 1 1 1 1 1 1 POWER SUPPLY V/Ph/Hz 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 ENERGY EFFICIENCY INDEXES EER - Energy Efficiency Ratio kw/kw 3,49 3,44 3,42 3,25 3,31 3,35 IPLV - ARI Standard 550/590 5,10 5,18 5,07 5,05 5,15 5,35 ESEER - Eurovent Standard 5,56 5,65 5,53 5,50 5,61 5,83 SOUND LEVEL Sound pressure level [Lp] (3) db(a) 73,8 73,9 74,8 74,8 75,1 75,4 Sound power level [Lw] (4) db(a) 93,3 93,4 94,8 94,8 95,6 96,4 PUMPING GROUP 2 poles version GPU -- -- s-b s-b s-b s-c 2 poles version + stand-by GPU -- -- se-b se-b se-b se-c 4 poles version GPU -- -- s-ln-b s-ln-b s-ln-b s-ln-b 4 poles version + stand-by GPU -- -- se-ln-b se-ln-b se-ln-b se-ln-b DIMENSIONS Length mm 3530 3530 4650 4650 5770 6890 Width mm 2260 2260 2260 2260 2260 2260 Height mm 2304 2304 2304 2304 2304 2304 NET WEIGHT (5) kg 2559 2626 3378 3658 4203 5056 HYDRAULIC CONNECTIONS EVAPORATOR Inlet/outlet Victaulic - OD Ø mm 114,3 114,3 114,3 141,3 141,3 141,3 1. Referred to chilled water temperature 12/7 C; 35 C ambient temperature. 2. Refrigerant charge without accessories. 3. Sound pressure level [Lp] 1m far according to ISO EN 3744. 4. Sound power level [Lw] according to ISO EN 9614-2. 5. Shipping weight, complete with refrigerant charge, without pumping unit. To obtain the operating weight, add the weight of the fluid in the evaporator. RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 9
TECHNICAL DATA MODEL 810 T2E 740 T3 820 T3 900 T3 1200 T3E 980 T4 SIZE VT7 VT6 VT7 VT8 VT10 VT8 COOLING CAPACITY (1) kw 810 740 820 900 1200 980 Compressors power input kw 219,0 184,0 217,0 224,0 327,0 267,0 Compressors operating current [OA] A 352 296 348 359 524 427 Evaporator water flow rate m³/h 139 127 141 155 206 169 Evaporator pressure drop kpa 31 25 32 37 38 26 COMPRESSORS centrifugal centrifugal centrifugal centrifugal centrifugal centrifugal Quantity n. 2 3 3 3 3 4 Maximum current A 420 417 417 630 630 556 Starting current A 5 5 5 5 5 5 Stepless capacity control 26...100% 25...100% 23...100% 22...100% 18...100% 16...100% EVAPORATOR n. 1 1 1 1 1 1 Water volume l 125,1 125,1 125,1 197,4 253,3 253,3 Max water flow rate m³/h 191,0 191,0 191,0 200,3 250,0 250,0 AXIAL FANS n. 14 12 14 16 20 16 Total air flow m³/h 339500 291000 339500 388000 485000 388000 Power input kw 31,2 26,7 31,2 35,7 44,6 35,7 Plate current [FLA] A 54,6 46,8 54,6 62,4 78,0 62,4 REFRIGERANT R134a R134a R134a R134a R134a R134a Total refrigerant charge (2) kg 215 208 215 332 378 365 Gas circuits n. 1 1 1 1 1 1 POWER SUPPLY V/Ph/Hz 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 ENERGY EFFICIENCY INDEXES EER - Energy Efficiency Ratio kw/kw 3,24 3,51 3,3 3,47 3,23 3,24 IPLV - ARI Standard 550/590 5,47 5,34 5,03 5,23 5,35 5,20 ESEER - Eurovent Standard 5,96 5,82 5,48 5,70 5,83 5,67 SOUND LEVEL Sound pressure level [Lp] (3) db(a) 75,6 75,5 75,7 76,1 76,2 76,1 Sound power level [Lw] (4) db(a) 97,0 96,5 97,1 97,8 98,6 97,8 PUMPING GROUP 2 poles motor GPU d-a s-c d-a d-a d-b d-a 2 poles motor + stand-by GPU de-a se-c de-a de-a de-b de-a 4 poles motor GPU s-ln-c s-ln-c s-ln-c s-ln-c d-ln-a s-ln-c 4 poles motor + stand-by GPU se-ln-c se-ln-c se-ln-c se-ln-c de-ln-a se-ln-c DIMENSIONS Length mm 8010 6890 8010 9130 11370 9130 Width mm 2260 2260 2260 2260 2260 2260 Height mm 2304 2304 2304 2304 2304 2304 NET WEIGHT (5) kg 5614 5241 5743 6772 8021 7065 HYDRAULIC CONNECTIONS EVAPORATOR Inlet/outlet Victaulic - OD Ø mm 168,3 168,3 168,3 168,3 168,3 168,3 1. Referred to chilled water temperature 12/7 C; 35 C ambient temperature. 2. Refrigerant charge without accessories. 3. Sound pressure level [Lp] 1m far according to ISO EN 3744. 4. Sound power level [Lw] according to ISO EN 9614-2. 5. Shipping weight, complete with refrigerant charge, without pumping unit. To obtain the operating weight, add the weight of the fluid in the evaporator. 10 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
TECHNICLA DATA MODEL 1070 T4E 1120 T4E 1360 T4 1380 T4 1500 T4E SIZE VT9 VT10 VT11 VT12 VT12 COOLING CAPACITY (1) kw 1070 1120 1360 1380 1500 Compressors power input kw 286,0 293,0 362,0 350,0 403,0 Compressors operating current [OA] A 458 470 581 561 646 Evaporator water flow rate m³/h 184 193 234 237 258 Evaporator pressure drop kpa 31 34 37 38 44 COMPRESSORS centrifugal centrifugal centrifugal centrifugal centrifugal Quantity n. 4 4 4 4 4 Maximum current A 556 556 840 840 840 Starting current A 5 5 5 5 5 Stepless capacity control 15...100% 14...100% 15...100% 15...100% 14...100% EVAPORATOR n. 1 1 1 1 1 Water volume l 253,3 253,3 299,3 299,3 299,3 Max water flow rate m³/h 250,0 250,0 303,0 303,0 303,0 AXIAL FANS n. 18 20 22 24 24 Total air flow m³/h 436500 485000 533500 582000 582000 Power input kw 40,1 44,6 49,0 53,5 53,5 Plate current [FLA] A 70,2 78,0 85,8 93,6 93,6 REFRIGERANT R134a R134a R134a R134a R134a Total refrigerant charge (2) kg 371 378 396 402 402 Gas circuits n. 1 1 1 1 1 POWER SUPPLY V/Ph/Hz 400/3/50 400/3/50 400/3/50 400/3/50 400/3/50 ENERGY EFFICIENCY INDEXES EER - Energy Efficiency Ratio kw/kw 3,28 3,32 3,31 3,42 3,29 IPLV - ARI Standard 550/590 5,27 5,31 5,56 5,76 5,60 ESEER - Eurovent Standard 5,74 5,79 6,06 6,28 6,10 SOUND LEVEL Sound pressure level [Lp] (3) db(a) 76,1 76,2 76,4 76,5 76,5 Sound power level [Lw] (4) db(a) 98,2 98,6 99,1 99,5 99,5 PUMPING GROUP 2 poles motor GPU d-b d-b d-b d-b d-b 2 poles motor + stand-by GPU de-b de-b de-b de-b de-b 4 poles motor GPU s-ln-c d-ln-a d-ln-a d-ln-a d-ln-a 4 poles motor + stand-by GPU se-ln-c de-ln-a de-ln-a de-ln-a de-ln-a DIMENSIONS Length mm 10250 11370 12490 13610 13610 Width mm 2260 2260 2260 2260 2260 Height mm 2304 2304 2304 2304 2304 NET WEIGHT (5) kg 7652 8154 8925 9427 9537 HYDRAULIC CONNECTIONS EVAPORATOR Inlet/outlet Victaulic - OD Ø mm 168,3 168,3 168,3 168,3 168,3 1. Referred to chilled water temperature 12/7 C; 35 C ambient temperature. 2. Refrigerant charge without accessories. 3. Sound pressure level [Lp] 1m far according to ISO EN 3744. 4. Sound power level [Lw] according to ISO EN 9614-2. 5. Shipping weight, complete with refrigerant charge, without pumping unit. To obtain the operating weight, add the weight of the fluid in the evaporator. RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 11
ACOUSTIC DATA MODEL 280 T1E 340 T1 410 T2 490 T2 560 T2E 680 T2 SIZE VT3 VT3 VT4 VT4 VT5 VT6 Sound power level [Lw] (1) db(a) 93,3 93,4 94,8 94,8 95,6 96,4 Sound pressure level at [Lp] 1m (2) db(a) 73,8 73,9 74,8 74,8 75,1 75,4 Sound pressure level at [Lp] 5m (3) db(a) 66,0 66,1 67,2 67,2 67,8 68,4 Sound pressure level at [Lp] 10m (3) db(a) 61,1 61,2 62,5 62,5 63,2 63,8 MODEL 810 T2E 740 T3 820 T3 900 T3 1200 T3E 980 T4 SIZE VT7 VT6 VT7 VT8 VT10 VT8 Sound power level [Lw] (1) db(a) 97,0 96,5 97,1 97,8 98,6 97,8 Sound pressure level at [Lp] 1m (2) db(a) 75,6 75,5 75,7 76,1 76,2 76,1 Sound pressure level at [Lp] 5m (3) db(a) 68,8 68,5 68,9 69,4 69,8 69,4 Sound pressure level at [Lp] 10m (3) db(a) 64,3 63,9 64,4 65,0 65,6 65,0 MODEL 1070 T4E 1120 T4E 1360 T4 1380 T4 1500 T4E SIZE VT9 VT10 VT11 VT12 VT12 Sound power level [Lw] (1) db(a) 98,2 98,6 99,1 99,5 99,5 Sound pressure level at [Lp] 1m (2) db(a) 76,1 76,2 76,4 76,5 76,5 Sound pressure level at [Lp] 5m (3) db(a) 69,6 69,8 70,2 70,4 70,4 Sound pressure level at [Lp] 10m (3) db(a) 65,3 65,6 65,9 66,2 66,2 1. Sound power level [Lw] according to ISO EN 9614 2. 2. Sound pressure level [Lp] according to ISO EN 3744. 3. Sound pressure level [Lp] in free field conditions. IMPORTANT For further information about units acoustic data, please refer to The Noise bulletin of RC GROUP technical literature. 12 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
ELECTRIC DATA MAXIMUM ELECTRIC ABSORPTION CALCULATION This chapter is showing the maximum electrical absorption calculation of unit (A), corresponding to extreme working conditions. The involved components are the following: Compressors electric motor Condensers fans electric motors Water pumps electric motors (if present) The electrical data of the various components are indicated in the relative technical data sheets. EXAMPLE n.1: Calculation for UNICO TURBO FL 490 T2: MAXIMUM ELECTRIC ABSORPTION Compressors A 278,0 + Condenser fans A 31,2 = Maximum electric absorption A 309,2 EXAMPLE n.2: Calculation for UNICO TURBO FL 490 T2 with GPUs-B pumping group: MAXIMUM ELECTRIC ABSORPTION Compressors A 278,0 + Condenser fans A 31,2 + Water pump A 10,1 = Maximum electric absorption A 319,3 IMPORTANT For water pumps and condenser fans, the current nominal values have been considered equal to the plate value. Therefore the nominal current and the plate current are the same. In fact, the real absorbed current is normally lower than the plate value. These values depend on the unit working conditions and on the control type of the plant. RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 13
MICROPROCESSOR CONTROL SYSTEM The microprocessor controls the machine guaranteeing on the one hand a precise and punctual temperature regulation, on the other hand integrating the safety functions relative to all fluid-dynamic circuits. The microprocessor controls the outlet temperatures of the chilled water through two set parameters, xk1 e xk2, as outlet temperatures from the evaporators, with possible remote commutation through voltage free contact. In any case, the microprocessor will modulate the electric input to the compressors motors to guarantee the maximum temperature precision in respect of the working range allowed by the centrifugal compressors. For any working condition, the control will cleverly manage the number of compressors to be activated in a combined optics of safety and energy saving. The system includes: Compact controller for DIN rail mounting 24Vac 50/60Hz 32-bit microprocessor 2 +2 MB flash memory (retains data without power) and memory RAM 512kB Integrated Data logger function for the recording of events and alarms. Graphic touch screen colour display 7 1 2 3 TOUCH-SCREEN DISPLAY 1 Alarms signalling LED. 2 Interlock signalling LED. 3 On/off LED for terminal feeding. REMOTE CONTROLS/ALARMS INLETS 1 External enabling 2 Cooling set-point changeover (xk1 - xk2) OUTLETS 1 General alarm 1 - (programmable) remote controls/alarms voltage free controls/alarms 14 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
Sound pressure Power input THE EC AXIAL FANS The UNICO TURBO FL series is standard equipped with axial fans with EC motor. he EC axial fans are equipped with a brushless type synchronous motor with integrated electronic commutated system. The motor rotation control is obtained with the EC system (Electronic Commutation) that manage the motor according to the 0 10V proportional signal coming from the microprocessor control. Characteristics of EC motors: no electromagnetic noise efficiency 83 86% minimum power input Characteristics comparison between an AC asynchronous electric motor with phase-cut control (voltage controller) and EC brushless type synchronous motor. FAN MOTOR POWER INPUT COMPARISON (%) 100 90 80 AC motor EC motor 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 (% RPM) Electric motor revolution SOUND PRESSURE FAN COMPARISON db(a) 70 65 AC motor EC motor 60 55 50 45 40 350 400 450 500 550 600 650 700 (RPM) Electric motor revolution Sound pressure level 1m far in free field conditions WARNING The graphs are referred to working condition with null available static pressure (0 Pa). RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 15
OPTIONAL ACCESSORIES GPU AND GPU LN PUMPING GROUP In the chiller technical data sheet are showed the type of pumping unit coupled to the drive. The units are factory mounted inside the unit and do not modify the size of the chiller. The water flows from the pump to the evaporator. GPU... Pump in-line with 2-pole electric motor GPU...LN Pump in-line with 4-pole electric motor. VERSION WITH 1 PUMP GPUs / GPUs LN Pumping group with 1 pump in-line: Electrical board fitted to the chiller and controlled directly by the microprocessor. Pipes insulated with closed cell polyurethane. Shut-off valve on the suction and discharge. Security flow. VERSION WITH 2 PUMPS GPUse / GPUse LN / GPUd / GPUd LN Pumping group with 2 pumps in-line: Electrical board fitted to the chiller and controlled directly by the microprocessor. Pipes insulated with closed cell polyurethane. Stop valves on suction. Check valve outlet. Security flow. GPUse - The second pump is in stand-by and operates in case of failure of the first pump and viceversa. GPUd - The pumps operate in parallel, there is not stand-by pump. VERSION WITH 3 PUMPS - GPUde / GPUde LN Pumping group with 3 pumps in parallel: Electrical board fitted to the chiller and controlled directly by the microprocessor. Pipes insulated with closed cell polyurethane. Stop valves on suction. Check valve outlet. Security flow. GPUde - Two pumps operate in parallel while the third pump is in stand-by. VARIATIONS ON REQUEST (call RC GROUP) versions with a single pump type "end suction" High pressure versions equipment with frequency non-standard positioning of the hydraulic connections PATTERN OF PUMPING UNITS FL FL RU P RU RU P YR Single pump GPUs Double pump GPUd (two pumps in parallel) or GPUse with standby pump. RU P YR FL RU P YR RU P YR RU stop valve P water pump YR check valve FL flowswitch GPUde with standby pump (two pumps in operation and one in standby). 16 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
OPTIONAL ACCESSORIES GPU AND GPU LN PUMPING GROUP TECHNICAL DATA water pumps with 2 poles electric motor - GPU MODEL WITH 1 PUMP GPUs- B GPUs- C WATER FLOW RATE Minimum m 3 /h 36 60 Maximum m 3 /h 96 150 DISCHARGE HEAD At minimum water flow kpa 219 271 At maximum water flow kpa 137 162 WATER PUMP (1) Plate power input kw 5,5 11,0 Plate current [FLA] A 10,1 20,2 NET WEIGHT (2) Single pump kg 106 155 With standby pump GPUse kg 241 339 POWER SUPPLY V/Ph/Hz 400/3/50 400/3/50 MODEL WITH 2 PUMPS GPUd-A GPUd -B WATER FLOW RATE Minimum m 3 /h 72 108 Maximum m 3 /h 168 255 DISCHARGE HEAD At minimum water flow kpa 213 272 At maximum water flow kpa 139 181 WATER PUMP (1) Plate power input kw 11,0 22,0 Plate current [FLA] A 20,2 38,2 NET WEIGHT (2) Two pumps in parallel kg 263 361 With standby pump GPUde kg 476 537 POWER SUPPLY V/Ph/Hz 400/3/50 400/3/50 1. The given value is referred to the working pump only. 2. Including the external manifolds, where established WARNING: The noise generated by the pumps does not increase the chiller overall noise pressure level. RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 17
TECHNICAL DATA water pumps with 4 poles electric motor - GPU LN MODEL WITH 1 PUMP GPUs-LN-B GPUs-LN-C WATER FLOW RATE Minimum m 3 /h 36 60 Maximum m 3 /h 150 220 DISCHARGE HEAD At minimum water flow kpa 186 243 At maximum water flow kpa 78 70 WATER PUMP (1) Plate power input kw 5,5 11,0 Plate current [FLA] A 11,3 21,2 NET WEIGHT (2) Single pump kg 162 251 With standby pump GPUse kg 353 531 POWER SUPPLY V/Ph/Hz 400/3/50 400/3/50 MODEL WITH 2 PUMP GPUd-LN-A WATER FLOW RATE Minimum m 3 /h 66 Maximum m 3 /h 276 DISCHARGE HEAD At minimum water flow kpa 207 At maximum water flow kpa 97 WATER PUMP (1) Plate power input kw 15,0 Plate current [FLA] A 30,8 NET WEIGHT (2) Single pump kg 385 With standby pump GPUse kg 573 POWER SUPPLY V/Ph/Hz 400/3/50 1. The given value is referred to the working pump only. 2. Including the external manifolds, where established WARNING: The noise generated by the pumps does not increase the chiller overall noise pressure level. 18 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
OPTIONAL ACCESSORIES GPU PUMPING GROUP PERFORMANCE PUMPS The graph is referred to performances values of the pump. To obtain the pressure available for the plant, deduct the pressure drop of the relative heat exchanger as indicated in unit technical data. RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 19
OPTIONAL ACCESSORIES GPU LN PUMPING GROUP PERFORMANCE PUMPS The graph is referred to performances values of the pump. To obtain the pressure available for the plant, deduct the pressure drop of the relative heat exchanger as indicated in unit technical data. 20 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
OPTIONAL ACCESSORIES - LNO KIT This optional is available as accessory to obtain a machine noise reduction. The versions equipped with LNO KIT having the following characteristics: Set of the working parameters. Specific settings for the control of ventilation Sound insulation of the compressor casing Isolation of the suction. The LNO KIT allow 3 different type of set: LNO KIT 100% No air flow reduction. Isolation of the delivery pipe, for the stretch from the flange on the compressor to the manifold. LNO KIT 85% Reduction of air flow to 85% of the nominal value reported in Technical Data Isolation of the delivery pipe, for the stretch from the flange on the compressor to the manifold. LNO KIT 70% Reduction of air flow to 70% of the nominal value reported in Technical Data Isolation of the delivery pipe, for the stretch from the flange on the compressor to the manifold. SUPER SILENCED VERSION Special versions may still be required to meet more stringent requirements on noise, not achievable with the devices described above. RC GROUP reserves the right to assess the feasibility of machines with capacity condenser sections, characterized by low air speeds. WARNING Consider that a condenser coil air flow reduction induce a minor cooling capacity of the machine and a major energy consumption of the compressor. To obtain the effective working conditions of cooling capacity and noise reduction for unit equipped with LNO KIT, please refer to the electronic selection catalogue RC WORLD. RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 21
ACOUSTIC DATA VERSION WITH LNO KIT 100% - Air flow at 100% MODEL 280 T1E 340 T1 410 T2 490 T2 560 T2E 680 T2 SIZE VT3 VT3 VT4 VT4 VT5 VT6 Total air flow m³/h 145500 145500 194000 194000 242500 291000 Fans power input kw 13,4 13,4 17,8 17,8 22,3 26,7 Sound power level [Lw] (1) db(a) 92,2 92,3 93,7 93,7 94,5 95,3 Sound pressure level at 1m [Lp] (2) db(a) 72,7 72,8 73,7 73,7 74,0 74,3 Sound pressure level at 5m [Lp] (2) db(a) 64,9 65,0 66,1 66,1 66,7 67,3 Sound pressure level at 10m [Lp] (2) db(a) 60,0 60,1 61,4 61,4 62,1 62,7 MODEL 810 T2E 740 T3 820 T3 900 T3 1200 T3E 980 T4 SIZE VT7 VT6 VT7 VT8 VT10 VT8 Total air flow m³/h 339500 291000 339500 388000 485000 388000 Fans power input kw 31,2 26,7 31,2 35,7 44,6 35,7 Sound power level [Lw] (1) db(a) 95,9 95,4 96,0 96,7 97,5 96,7 Sound pressure level at 1m [Lp] (2) db(a) 74,5 74,4 74,6 75,0 75,1 75,0 Sound pressure level at 5m [Lp] (2) db(a) 67,7 67,4 67,8 68,3 68,7 68,3 Sound pressure level at 10m [Lp] (2) db(a) 63,2 62,8 63,3 63,9 64,5 63,9 MODEL 1070 T4E 1120 T4E 1360 T4 1380 T4 1500 T4E SIZE VT9 VT10 VT11 VT12 VT12 Total air flow m³/h 436500 485000 533500 582000 582000 Fans power input kw 40,1 44,6 49,0 53,5 53,5 Sound power level [Lw] (1) db(a) 97,1 97,5 98,0 98,4 98,4 Sound pressure level at 1m [Lp] (2) db(a) 75,0 75,1 75,3 75,4 75,4 Sound pressure level at 5m [Lp] (2) db(a) 68,5 68,7 69,1 69,3 69,3 Sound pressure level at 10m [Lp] (2) db(a) 64,2 64,5 64,8 65,1 65,1 VERSION WITH LNO KIT 85% - Air flow at 85% MODEL 280 T1E 340 T1 410 T2 490 T2 560 T2E 680 T2 SIZE VT3 VT3 VT4 VT4 VT5 VT6 Total air flow m³/h 123675 123675 164900 164900 206125 247350 Fans power input kw 9,2 9,2 12,3 12,3 15,4 18,4 Sound power level [Lw] (1) db(a) 91,1 91,2 92,6 92,6 93,4 94,2 Sound pressure level at 1m [Lp] (2) db(a) 71,6 71,7 72,6 72,6 72,9 73,2 Sound pressure level at 5m [Lp] (2) db(a) 63,8 63,9 65,0 65,0 65,6 66,2 Sound pressure level at 10m [Lp] (2) db(a) 58,9 59,0 60,3 60,3 61,0 61,6 MODEL 810 T2E 740 T3 820 T3 900 T3 1200 T3E 980 T4 SIZE VT7 VT6 VT7 VT8 VT10 VT8 Total air flow m³/h 288575 247350 288575 329800 412250 329800 Fans power input kw 21,5 18,4 21,5 24,6 30,7 24,6 Sound power level [Lw] (1) db(a) 94,8 94,3 94,9 95,6 96,4 95,6 Sound pressure level at 1m [Lp] (2) db(a) 73,4 73,3 73,5 73,9 74,0 73,9 Sound pressure level at 5m [Lp] (2) db(a) 66,6 66,3 66,7 67,2 67,6 67,2 Sound pressure level at 10m [Lp] (2) db(a) 62,1 61,7 62,2 62,8 63,4 62,8 MODEL 1070 T4E 1120 T4E 1360 T4 1380 T4 1500 T4E SIZE VT9 VT10 VT11 VT12 VT12 Total air flow m³/h 371025 412250 453475 494700 494700 Fans power input kw 27,6 30,7 33,8 36,9 36,9 Sound power level [Lw] (1) db(a) 96,0 96,4 96,9 97,3 97,3 Sound pressure level at 1m [Lp] (2) db(a) 73,9 74,0 74,2 74,3 74,3 Sound pressure level at 5m [Lp] (2) db(a) 67,4 67,6 68,0 68,2 68,2 Sound pressure level at 10m [Lp] (2) db(a) 63,1 63,4 63,7 64,0 64,0 1. Sound power level [Lw] according to ISO EN 9614 2. 2. Sound pressure level [Lp] according to ISO EN 3744 22 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
VERSION WITH LNO KIT 70% - Air flow at 70% MODEL 280 T1E 340 T1 410 T2 490 T2 560 T2E 680 T2 SIZE VT3 VT3 VT4 VT4 VT5 VT6 Total air flow m³/h 101850 101850 135800 135800 169750 203700 Fans power input kw 5,4 5,4 7,2 7,2 9,0 10,8 Sound power level [Lw] (1) db(a) 89,4 89,5 90,9 90,9 91,7 92,5 Sound pressure level at 1m [Lp] (2) db(a) 69,9 70,0 70,9 70,9 71,2 71,5 Sound pressure level at 5m [Lp] (2) db(a) 62,1 62,2 63,3 63,3 63,9 64,5 Sound pressure level at 10m [Lp] (2) db(a) 57,2 57,3 58,6 58,6 59,3 59,9 MODEL 810 T2E 740 T3 820 T3 900 T3 1200 T3E 980 T4 SIZE VT7 VT6 VT7 VT8 VT10 VT8 Total air flow m³/h 237650 203700 237650 271600 339500 271600 Fans power input kw 12,6 10,8 12,6 14,4 18,1 14,4 Sound power level [Lw] (1) db(a) 93,1 92,6 93,2 93,9 94,7 93,9 Sound pressure level at 1m [Lp] (2) db(a) 71,7 71,6 71,8 72,2 72,3 72,2 Sound pressure level at 5m [Lp] (2) db(a) 64,9 64,6 65,0 65,5 65,9 65,5 Sound pressure level at 10m [Lp] (2) db(a) 60,4 60,0 60,5 61,1 61,7 61,1 MODEL 1070 T4E 1120 T4E 1360 T4 1380 T4 1500 T4E SIZE VT9 VT10 VT11 VT12 VT12 Total air flow m³/h 305550 339500 373450 407400 407400 Fans power input kw 16,2 18,1 19,9 21,7 21,7 Sound power level [Lw] (1) db(a) 94,3 94,7 95,2 95,6 95,6 Sound pressure level at 1m [Lp] (2) db(a) 72,2 72,3 72,5 72,6 72,6 Sound pressure level at 5m [Lp] (2) db(a) 65,7 65,9 66,3 66,5 66,5 Sound pressure level at 10m [Lp] (2) db(a) 61,4 61,7 62,0 62,3 62,3 1. Sound power level [Lw] according to ISO EN 9614 2. 2. Sound pressure level [Lp] according to ISO EN 3744 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 23
UNIT DRAWINGS Dimensions in mm UNICO TURBO FL 280 T1E / 340 T1 24 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
UNIT DRAWINGS Dimensions in mm UNICO TURBO FL 410 T2 / 490 T2 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 25
UNIT DRAWINGS Dimensions in mm UNICO TURBO FL 560 T2E 26 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
UNIT DRAWINGS Dimensions in mm UNICO TURBO FL 680 T2 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 27
UNIT DRAWINGS Dimensions in mm UNICO TURBO FL 740 T3 28 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
UNIT DRAWINGS Dimensions in mm UNICO TURBO FL 810 T2E RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 29
UNIT DRAWINGS Dimensions in mm UNICO TURBO FL 820 T3 30 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
UNIT DRAWINGS Dimensions in mm UNICO TURBO FL 900 T3 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 31
UNIT DRAWINGS Dimensions in mm UNICO TURBO FL 980 T4 32 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
UNIT DRAWINGS Dimensions in mm UNICO TURBO FL 1070 T4E RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 33
UNIT DRAWINGS Dimensions in mm UNICO TURBO FL 1120 T4E 34 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
UNIT DRAWINGS Dimensions in mm UNICO TURBO FL 1200 T3E RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 35
UNIT DRAWINGS Dimensions in mm UNICO TURBO FL 1360 T4 36 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
UNIT DRAWINGS Dimensions in mm UNICO TURBO FL 1380 T4E / 1500 T4E RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 37
38 RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a
RC GROUP S.p.A. T_UNCTRBFL_1012_GB R134a 39
The continuous improvement of products may imply changes in the data shown in this catalogue. RC GROUP S.p.A. Via Roma, 5 27010 Valle Salimbene (PV), Italy www.rcgroup.it Tel. +39 (0) 382 433 811 Fax +39 (0) 382 587 148 T_UNCTRBFL_1012_GB