Certificate of Conformity: IECEx SIR 09.0111 http://iecex.iec.ch/iecex/iecexweb.nsf/fc034777969a786bc1256d42005bd791/f076962... Page 1 of 3 22/01/2010 IECEx Certificate of Conformity INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC Certification Scheme for Explosive Atmospheres for rules and details of the IECEx Scheme visit www.iecex.com Certificate No.: IECEx SIR 09.0111 issue No.:0 Certificate history: Status: Current Date of Issue: 2009-11-03 Page 1 of 3 Applicant: ABTECH limited Sanderson Street Lower don Valley Sheffield S9 2UA United Kingdom Electrical Apparatus: Optional accessory: SXCS Control Stations Type of Protection: Increased Safety and Dust Marking: All sizes other than SX225: Ex e II T4 or Ex ed IIC T4 Ex td A21 IP66 T130 C All sizes other than SX225 with window: Ex e II T4 or Ex ed IIC T4 Ex td A21 IP65 T130 C SX225 with or without window: Ex e II T4 or Ex ed IIC T4 Ex td A22 IP54 T130 C Ta = -20 C to +55 C or limited by the components that are fitted Approved for issue on behalf of the IECEx Certification Body: Position: C Ellaby Certification Officer Signature: (for printed version) Date: 1. This certificate and schedule may only be reproduced in full. 2. This certificate is not transferable and remains the property of the issuing body. 3. The Status and authenticity of this certificate may be verified by visiting the Official IECEx Website. Certificate issued by: SIRA Certification Service Rake Lane Eccleston Chester CH4 9JN United Kingdom
Certificate of Conformity: IECEx SIR 09.0111 http://iecex.iec.ch/iecex/iecexweb.nsf/fc034777969a786bc1256d42005bd791/f076962... Page 2 of 3 22/01/2010 IECEx Certificate of Conformity Certificate No.: IECEx SIR 09.0111 Date of Issue: 2009-11-03 Issue No.: 0 Page 2 of 3 Manufacturer: ABTECH limited Sanderson Street Lower don Valley Sheffield S9 2UA United Kingdom Manufacturing location(s): This certificate is issued as verification that a sample(s), representative of production, was assessed and tested and found to comply with the IEC Standard list below and that the manufacturer's quality system, relating to the Ex products covered by this certificate, was assessed and found to comply with the IECEx Quality system requirements. This certificate is granted subject to the conditions as set out in IECEx Scheme Rules, IECEx 02 and Operational Documents as amended. STANDARDS: The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents, was found to comply with the following standards: IEC 60079-0 : 2004 Edition: 4.0 IEC 60079-1 : 2003 Edition: 5 IEC 60079-7 : 2006-07 Edition: 4 IEC 61241-0 : 2004 Edition: 1 IEC 61241-1 : 2004 Edition: 1 Electrical apparatus for explosive gas atmospheres - Part 0: General requirements Electrical apparatus for explosive gas atmospheres - Part 1: Flameproof enclosure 'd' Explosive atmospheres - Part 7: Equipment protection by increased safety "e" Electrical apparatus for use in the presence of combustible dust - Part 0: General requirements Electrical apparatus for use in the presence of combustible dust - Part 1: Protection by enclosures "td" This Certificate does not indicate compliance with electrical safety and performance requirements other than those expressly included in the Standards listed above. TEST & ASSESSMENT REPORTS: A sample(s) of the equipment listed has successfully met the examination and test requirements as recorded in Test Report: GB/SIR/ExTR09.0159/00 Quality Assessment Report: GB/SIR/QAR06.0046/01
Certificate of Conformity: IECEx SIR 09.0111 http://iecex.iec.ch/iecex/iecexweb.nsf/fc034777969a786bc1256d42005bd791/f076962... Page 3 of 3 22/01/2010 IECEx Certificate of Conformity Certificate No.: IECEx SIR 09.0111 Date of Issue: 2009-11-03 Issue No.: 0 Page 3 of 3 Schedule EQUIPMENT: Equipment and systems covered by this certificate are as follows: The SXCS range of Control Stations use a component approved enclosure that has been certified as IECEx SIR 05.0046U and incorporates the modifications endorsed as part of this certificate. The enclosures are manufactured in fabricated mild steel, stainless steel other alloys of steel, brass or other alloys of copper. All seams are welded or brazed, as appropriate to the base material. The lid may be hinged to the body with slack hinges which do not interfere with the ability of the lid fixing screws to adequately compress the gasket. Cable entries may be provided either through the gland plates or in the enclosure walls. Lid gaskets are manufactured from closed cell polycloroprene or silicone rubber strip and gland plate gaskets are manufactured from neoprene bonded cork. An M6 internal and external earth stud is provided on all enclosures. The enclosures may be fitted with an optional window. CONDITIONS OF CERTIFICATION: NO Annexe: IECEx SIR 09.0111_Iss 0 Annexe.pdf
Annexe to: IECEx SIR 09.0111 Issue 0 Applicant: Apparatus: ABTECH limited SXCS Control Stations / SXCS1* CERTIFICATION The following control components and terminals can be fitted in the enclosures: Component Description Certificate Number Key Attributes Explosion-proof Ammeter Module CZ0205-6DA/5 IECEx CQM 08.0007U Ex e II (-40 C to +60 C) Explosion-proof Ammeter Module CZ0205-6DA/1 IECEx CQM 08.0007U Ex e II (-40 C to +60 C) CZ Switch Block used with Push Button, Key switch or Selector Switch Operators certified under IECEx CQM 08.00012U IECEx CQM 08.0005U Ex de IIC (-55 C to +60 C) or (-55 C to +40 C) CZ Push Button, Key Switch, Selector Switch Operator used with Switch Block certified under IECEx CQM 08.0005U IECEx CQM 08.0012U Ex e II Ex td A21 IP66 (-40 C to +55 C) Ex de IIC (-55 C to +60 C) CZ LED Lamps type CZ0202 with mounting bezel certified under IECEx CQM 08.0006U IECEx CQM 08.0012U Phoenix Contact MBK 2.5/E Terminal Blocks IECEx KEM 07.0016U Ex e II (-50 C to +110 C) Phoenix Contact MBKKB 2.5/E Terminal Blocks IECEx KEM 07.0018U Ex e II (-50 C to +110 C) The total dissipated power for the enclosure shall be calculated in accordance with IEC 60079-7:2007, Annex E,E.2 and shall not exceed the figures given in the table below: SXCS Ref. Length (mm) Width (mm) Height (mm) Maximum Power Dissipation (W) Min. Max. Ta +55 C (max) SXCSS0 229 152 140 500 5.5 SXCS0.5 274 184 140 500 6 SXCS1 324 234 140 500 8 SXCS1.5 306 306 140 500 9 SXCS2 324 372 140 500 10 SXCS3 448 372 140 500 12 SXCS4 510 372 140 500 12.5 SXCS5 510 510 140 500 14 SXCS6 780 510 140 500 16 SXCS7 950 650 140 500 19.5 SXCS8 1250 800 140 500 34 SXCS225 2000 2000 140 500 103 SXCS66 152 152 102 (Nominal) 4 The maximum power dissipation for each enclosure will be reduced by 1 W for each control component. The maximum power dissipation for each enclosure will be reduced by 0.5 W for each ammeter. Control stations of size not specified in the table may be manufactured subject to the maximum dissipated power being based on a smaller enclosure. The Manufacturer shall comply with the following condition of manufacture: ( These figures are actually based on a 60 C ambient, however, the manufacturer has requested that the products should be marked as suitable for 55 C.) i. The manufacturer shall carry out a dielectric strength test in accordance with clause 6.1, IEC 60079-7:2006. Alternatively, a test shall be carried out at 1.2 times the test voltage, but maintained for at least 100 ms. ii. The total dissipated power for the enclosure shall be calculated in accordance with IEC 60079-7:2006, Annex E,E.2 and shall not exceed the maximum power rating defined in this certificate. iii. The Control Stations covered by this certificate incorporate previously certified devices, it is therefore the responsibility of the manufacturer to continually monitor the status of the certification associated with these devices, and the manufacturer shall inform Sira of any modifications of the devices that may impinge upon the explosion safety design of the Control Stations. iv. The manufacturer shall modify the marking to include additional protection concept letters and to select the gas group, ambient temperature range and Index Protection rating that are appropriate the combination of devices that are fitted. e.g. Ex ed IIC, Ex td A21 IP66, Ex td A22 IP54 (Ta = -20 C to +55 C). v. When the enclosures are fitted with a 4 mm Glass Window they shall be marked IP65. All variants of SX225 shall be marked IP54. Date: 16 October 2009 Page 1 of 1 Form 9530 Issue 1 Sira Certification Service Rake Lane, Eccleston, Chester, CH4 9JN, England Tel: +44 (0) 1244 670900 Fax: +44 (0) 1244 681330 Email: info@siracertification.com Web: www.siracertification.com
ABTQ-82 rev 00 Last review: 17 Dec 07 INSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONS FOR ABTECH SXCS Range Enclosures SIRA07ATEX3338 SIRA 07ATEX3338 WARNING!!! LIVE TERMINALS ISOLATE ELSEWHERE BEFORE OPENING ENCLOSURE Marking The marking shown is for an apparatus certified terminal box. The maximum power dissipation permitted in this terminal box is marked on the label and identified by RATING WATTS. The ambient temperature range for which this product is suitable is marked on the label and identified by Ta -20 o C to +55 o C. Installation 1) Using the mounting dimensions data provided, either in the product catalogue data sheets or on the drawings supplied (as part of the project documentation) mark out the positions for the mounting holes on the surface where installation is required. 2) Drill the mounting holes for either M8 or M10 fixing studs 3) Insert the top two studs leaving 8 to 10mm protruding and lift the enclosure into position using such assistance as may be necessary to avoid injury and hang the top fixing brackets of the box onto the studs. Ensuring that the box is secure, insert and tighten the bottom two studs. Now complete tightening the top two studs. 4) Install and secure the cable glands in accordance with the manufacturers instructions. 5) Pull the cables into the box leaving trailing leads of a length specified by site practice or the site engineer and secure any cable armour in accordance with site practice. 6) Terminate the cables in the terminals which form part of the control units or into additional terminals as provided in accordance with the requirements of BS EN 60079-14:[latest edition]. Consideration must be given to any use limitations or special conditions detailed on the certificates for the terminals fitted. 7) Secure the lid by closing the lid and tightening the lid fixing screws and ensure that all gland plate securing screws are tightened. 8) For additional security a padlock may be fitted to all box sizes larger than and including size S0. Earthing/Grounding All S range enclosures are provided with an internal and external earthing/grounding facility. This must be connected to the appropriate earth bonding circuit before electrical power is connected to the contents of the enclosure. Operation 1. The lid must be secured using all the lid screws provided in order to maintain the IP rating. 2. No attempt must be made to remove the enclosure lid whilst electrical power is connected to the contents of the enclosure. 3. The earthing/grounding facility must be connected to the earth bonding circuit at all times when electrical power is connected to the enclosure. A B Controls & Technology Ltd. Sanderson Street, Lower Don Valley, Sheffield S9 2UA 1/2
ABTQ-82 rev 00 Last review: 17 Dec 07 Maintenance Routine maintenance is likely to be a requirement of local Health and Safety legislation. The laws of the applicable country must be considered and maintenance checks carried out accordingly. Additional checks that are advisable to ensure the efficiency of ABTECH S range enclosures are:- Activity Frequency 1 Check that the lid seal is not damaged and is in place Each time the enclosure is opened 2 Check that all lid fixing screws are in place and secured Each time the enclosure is opened 3 Check that all gland plate fixing screws are in place and secured Each time the enclosure is opened 4 Check that the mounting bolts are tight and free of corrosion Every 3 years 5 Check the security of all control unit and lens bezels Every 3 years 6 Check the security of all cable glands Every 3 years 7 Check the enclosure for damage Every 3 years 8 Check that all screw clamp terminals are secure As manufacturers recommendation Chemical attack The ABTECH S range enclosures are available in mild steel or 316 stainless steel. The following additional material are also used :- Neoprene or silicone rubber, Brass. If the enclosure is of mild steel it may be zinc plated prior to painting. The standard paint finish is epoxy polyester grey hammer. Stainless steel enclosures are not painted except to customer specifications. Consideration should be given to the environment in which these enclosures are to be used to determine the suitability of these materials to withstand any corrosive agents that may be present. Static hazard S range enclosures do not present a hazard from static electricity. Vibration SX range terminal boxes are designed for use in areas subject to normal industrial levels of vibration. They are not designed for use in areas subject to intentional or extreme conditions of vibration. A B Controls & Technology Ltd. Sanderson Street, Lower Don Valley, Sheffield S9 2UA 2/2