INSTALLATION Clearance must be provided for air circulation AT TOP...1-inch AT SIDES... 1/8-inch AT REAR...1-inch

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Transcription:

g GE Consumer Home Services Training TECHNICAL SERVICE GUIDE Louisville Built Top Mount No Frost 18-19 Cu Ft Energy Refrigerators MODEL SERIES: ETS GTH GTS HTS STS PUB # 31-9078 12/01

! IMPORTANT SAFETY NOTICE The information in this service guide is intended for use by individuals possessing adequate backgrounds of electrical, electronic, and mechanical experience Any attempt to repair a major appliance may result in personal injury and property damage The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use WARNING To avoid personal injury, disconnect power before servicing this product If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks RECONNECT ALL GROUNDING DEVICES If grounding wires, screws, straps, clips, nuts, or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened GE Consumer Home Services Training Technical Service Guide Copyright 2001 All rights reserved This service guide may not be reproduced in whole or in part in any form without written permission from the General Electric Company

Table of Contents Specifications 2 Nomenclature 3 Warranty Information 4 Operating Characteristics 5 Mechanical Disassembly 8 Troubleshooting 18 Component Locator Views 22 Schematics 24 1

Specifications DISCONNECT POWER CORD BEFORE SERVICING IMPORTANT - RECONNECT ALL GROUNDING DEVICES All parts of this appliance capable of conducting electrical current are grounded. If grounding wires, screws, straps, clips, nuts or washers used to complete a path to ground are removed for service, they must be returned to their original position and properly fastened. ELECTRICAL SPECIFICATIONS Temperature Control (Position 5)... 24.5-12.5 F Defrost Control... 8 hrs. @ 30 min. Defrost Thermostat... 58-28 F Electrical Rating: 115V AC 60Hz. 100V AC 50 Hz.... 6.5 Amp. Maximum Current Leakage... 0.75 ma. Maximum Ground Path Resistance... 0.14 Ohms Energy Consumption 18'... 40 KWH/mo 19'... 41 KWH/mo IMPORTANT SAFETY NOTICE This information is intended for use by individuals possessing adequate backgrounds of electrical, electronic and mechanical experience. Any attempt to repair a major appliance may result in personal injury and property damage. The manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use. INSTALLATION Clearance must be provided for air circulation AT TOP...1-inch AT SIDES... 1/8-inch AT REAR...1-inch AIR FLOW SEALED SYSTEM T NO LOAD PERFORMANCE Control Position, Fresh Food 5, Freezer 5 and Ambient Temperature of:... 70 F 90 F FAN EVAPORATOR CONDENSER LOOP Fresh Food, F... 34-40 35-39 Frozen Food, F... (-3) -4 (-3) -3 Run Time, %... 20-30 41-53 DAMPER PROCESS TUBE REFRIGERATION SYSTEM Refrigerant Charge (R134a)... 4.0 ounces Compressor... 679 BTU/hr Minimum Compressor Capacity... 19 inches Minimum Equalized Pressure @70 F... 52 PSIG @90 F... 66 PSIG COLD AIR MIXED AIR WARMER AIR ND103-02B 103-02A DRYER REPLACEMENT PARTS Condenser Fan Motor... WR60X10044 Evaporator Fan Motor... WR60X10057 Defrost Heater... WR51X10031 Relay... WR07X10031 Overload... WR08X0167 Temperature Control... WR09X10044 Defrost Control... WR9X503 Defrost Thermostat... WR50X10025 Capacitor... WR062X0087 2

Nomenclature CONFIGURATION T = TOP FREEZER VOLUME 18 / 19 MODEL YEAR M = 2001 ENGINEERING NOMENCLATURE A = INITIAL DESIGN B = 1ST REVISION ETC. DOOR TYPE R = RIGHT DOOR SWING -TF L = LEFT DOOR SWING - TF G T S 1 8 E B M B R W W BRAND/PRODUCT G = GE S = SELECT DEPTH/POWER S = STANDARD T = TROPICAL R = RECESSED HANDLE INTERIOR/SHELVES A = LEADER WIRE B = STANDARD WIRE E = PREMIUM WIRE F = SUPERIOR WIRE H = UPGRADE GLASS K = SPILL-PROOF GLASS X = REGIONAL ICEMAKER B = ICEMAKER READY C = FACTORY ICEMAKER EXTERIOR COLOR WW = WHITE/WHITE AA = ALMOND/ALMOND CC = BISQUE/BISQUE T Rating Plate RATING PLATE The rating plate, located inside the refrigerator on the upper left-hand side, contains the model and serial numbers Additionally, the rating plate specifies the minimum installation clearances, electrical voltage, frequency, maximum amperage rating, and refrigerant charge and type GEA01027 Mini Manual Location 3

Warranty Information Refrigerator Warranty. (For customers in the United States) All warranty service provided by our Factory Service Centers, or an authorized Customer Care technician. To schedule service, on-line, 24 hours a day, contact us at www.geappliances.com, or call 800-GE-CARES. Staple your receipt here. Proof of the original purchase date is needed to obtain service under the warranty. For The Period Of: One Year From the date of the original purchase Five Years From the date of the original purchase GE Will Replace: Any part of the refrigerator which fails due to a defect in materials or workmanship. During this full one-year warranty, GE will also provide, free of charge, all labor and in-home service to replace the defective part. Any part of the sealed refrigerating system (the compressor, condenser, evaporator and all connecting tubing) which fails due to a defect in materials or workmanship. During this additional four-year limited warranty, GE will also provide, free of charge, all labor and in-home service to replace the defective part. What GE Will Not Cover: Service trips to your home to teach you how to use the product. Improper installation. Failure of the product if it is abused, misused, or used for other than the intended purpose or used commercially. Loss of food due to spoilage. Replacement of house fuses or resetting of circuit breakers. Damage to the product caused by accident, fire, floods or acts of God. Incidental or consequential damage caused by possible defects with this appliance. This warranty is extended to the original purchaser and any succeeding owner for products purchased for home use within the USA. In Alaska, the warranty excludes the cost of shipping or service calls to your home. Some states do not allow the exclusion or limitation of incidental or consequential damages. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. To know what your legal rights are, consult your local or state consumer affairs office or your state s Attorney General. Warrantor: General Electric Company. Louisville, KY 40225 4

Operating Characteristics Note: Refer to Component Locator Views Refer to Schematics Component Description The compressor and dryer are located in the machine compartment at the bottom, rear of the unit The condenser is located under the unit The evaporator is located in the freezer compartment on the back wall The capillary is soldered to the compressor suction line The capillary is also taped to the suction line near the dryer This arrangement serves as a heat exchanger The temperature control and defrost control are located in the control console The control console is located in the top of the fresh food compartment The evaporator fan is located in the freezer compartment behind the air tower operates only when the temperature control (switch) is closed After 8 hours of motor/cam mechanism runtime in cooling mode, the defrost control switches to defrost mode The defrost control will stay in defrost mode, providing 115 VAC to the heater for 30 minutes of motor/cam mechanism runtime The defrost thermostat switch is mounted on the evaporator and, when closed, completes the neutral side of the defrost heater circuit The defrost thermostat switch opens when the evaporator temperature raises to 58 F and closes when the evaporator temperature lowers to 28 F The defrost thermostat switch typically opens during the defrost cycle, preventing the heater from defrosting for the full 30 minutes The purpose for the 30-minute defrost mode at the defrost control is to prevent the compressor from operating and refreezing any water that may be dripping from the evaporator Electrical Operation The power source provides 115 VAC to the temperature control The temperature control is a thermostatic switch that closes when the fresh food compartment temperature is higher than the control setting When closed, the temperature control provides 115 VAC to the defrost control The defrost control contains a motor/cam mechanism that switches the defrost control between defrost mode and cooling mode When in cooling mode, the defrost control provides 115 VAC to the compressor, condenser fan, and evaporator fan The compressor, condenser fan, and evaporator fan should always operate at the same time FAN EVAPORATOR COLD AIR DAMPER MIXED AIR WARMER AIR ND103-02B Defrost Operation The automatic defrost function is controlled by the defrost control The defrost control contains a motor/cam mechanism that switches the defrost control between defrost mode and cooling mode The defrost control motor/cam mechanism Airflow Freezer Compartment Cold air from the evaporator is forced up against the top of the freezer and the back of the evaporator cover It is then discharged through 5

slots along the air tower at the rear of the freezer compartment Air is circulated by the evaporator fan throughout the freezer compartment, where it picks up heat and moisture The evaporator fan then draws the warmer, moisture-laden air through return louvers in the bottom of the evaporator cover The air is then drawn through the evaporator where heat is removed and moisture is deposited as frost GEA01143 Fresh Food Compartment Some of the cold air that is being forced against the top of the freezer and back of the evaporator cover is diverted through the lower portion of the freezer air tower and is pushed through the mullion hole into the damper (in control console) Air circulates throughout the fresh food compartment, picking up heat and moisture The air is then returned to the evaporator through the return air ducts located at the top right and left of the fresh food compartment 6

Notes 7

Mechanical Disassembly Table of Contents Door Gasket 9 Doors 9 Roller 10 Crisper Drawers 10 Temperature Control 10 Defrost Control 11 Light Switches 11 Air Tower and Evaporator Cover 11 Defrost Thermostat 12 Defrost Heater 12 Evaporator (Soldering Method) 12 Evaporator (LOKRING Method) 13 Evaporator Fan 14 Condenser Fan 14 PTCR Relay/Overload Cover (Compressor) 15 PTCR Relay (Compressor) 15 Overload (Compressor) 16 Capacitor (Compressor) 16 Compressor 16 8

Door Gasket The fresh food and freezer doors have magnetic gaskets that create a positive seal to the front of the steel cabinet The magnetic door gaskets are secured to the fresh food and freezer doors by a barbed edge that locks into a retainer channel Doors Vent Holes GEA01138 GEA01150 Starting at any corner, pull the old gasket out of the retainer channel Soak the new gasket in warm water to make it pliable Push the barbed edge of the gasket into the retainer channel The doors are of one-piece construction with foam insulation One-piece construction provides superior thermal performance and reduces air infiltration During manufacturing, the doors are filled with hot foam insulation This may cause slight distortion or ripples in the inner door liner This is a normal condition and is the result of the insulating process This process requires doors to be equipped with vent holes that allow air to escape when the door is filled with foam A small amount of foam may be visible around the vent holes The inner door panels and outer door panels cannot be separated and must be replaced as an assembly Freezer Door Remove all food from the inner door liner Top Hinge Remove 2 screws and the top hinge from the cabinet Note: Do not lose plastic washers on center hinge pin Plastic washers are needed for proper door adjustment Open the door and lift it off the center hinge pin to remove 9

Fresh Food Door Remove all food from the inner door liner Note: Do not lose plastic washers on center hinge pin and lower hinge pin Plastic washers are needed for proper door adjustment Remove pin and washer from center hinge Open the door and lift it off the bottom hinge to remove Rollers Center Hinge Bracket Plastic Washer Hinge Pin Fresh Food Door Rollers at the base of the cabinet enable the customer to easily move the refrigerator Cabinet leveling is done by adjusting the front rollers To adjust the front rollers, use a 3/8-in socket or a large flat head screwdriver to turn the roller adjustment screws located behind the base grille The rear rollers are not adjustable To remove a front roller assembly from the base of the cabinet: 4 Tilt the cabinet back and place a 3-in block under the side of the unit Remove 3 hex head (1/4-in ) screws from the roller assembly Loosen the adjustment screw until it disengages from the assembly and remove the assembly from the cabinet Remove the E-ring to remove the adjustment screw from the base channel Note: When reinstalling the roller assembly, position the nut with the flared thread toward the rear of the unit Crisper Drawers Unload the bottom shelf before attempting to remove the storage drawers To Remove: Lift the drawers up slightly while pulling them past the stop location When the door cannot be fully opened: Remove the drawer that is farthest from the door Slide the other drawer toward the middle and remove it GEA01147 10

Temperature Control Remove 3 screws and lower the control console Disconnect the harness connector and remove the control console Defrost Control Remove the control console (see Temperature Control procedure) Disconnect the wiring harness connector from the defrost control Locking Tabs Ground Wire Defrost Control Temperature Control Locking Tabs Temperature Adjustment Knob Wire Leads GEA01172 Connector GEA01174 4 5 Note: Remove knob and clip from temperature control Remove styrofoam duct from control console Remove capillary from plastic sheath To avoid damage to capillary, it may be necessary to remove wire connectors from defrost control and from light socket(s) Temperature control knob clip will be loose when knob is pulled from temperature control Use care to avoid loosing clip During installation, clip is installed after knob is pushed on the temperature control 6 7 Press the locking tab back and slide the temperature control out of the control console Disconnect 3 wire leads from the temperature control Press the locking tabs back and slide the defrost control out of the control console Light Switches Insert a small flat screwdriver under the right side of the light switch and release the switch locking tab Light Switch Release Tab GEA01171 Pull the switch out, disconnect the wire leads, and remove the switch 11

Air Tower and Evaporator Cover Remove all shelves Defrost Thermostat Remove the evaporator cover (see Air Tower and Evaporator Cover procedure) Caution: The thermostat has a metal clip that fastens it to the line Defrost thermostat can be damaged if handled improperly Use clip to remove and install thermostat Defrost Thermostat GEA01160 Note: Some models are not equipped with a light and lens in the light housing Models without a light have a plastic cover installed over the light housing 4 5 6 Remove light lens or plastic cover (models without light) Remove 2 screws from the bottom of the light housing Slide light housing out from 2 pegs Disconnect light connector Remove 2 screws from the air tower Pull up and remove air tower 7 Remove 2 screws and evaporator cover with vent cover 8 Note: Disconnect ground wire from evaporator cover and remove evaporator cover from freezer compartment When installing light housing, ensure that back of housing is installed on the 2 pegs When installing vent on left side of evaporator cover, vents must direct air down Remove the thermostat from the line Cut the thermostat lead wires close to the thermostat to replace Defrost Heater Remove the evaporator cover (see Air Tower and Evaporator Cover procedure) Wire Lead Defrost Heater Support Evaporator Drain Probe Wire Lead GEA01163 Remove 2 defrost heater supports and the evaporator drain probe from the evaporator Caution: Do not touch defrost heater glass Oil and dirt from hands can cause weak spots on the glass Bend the aluminum tabs on the evaporator back (located at each end of the defrost heater) and lower the heater out of the evaporator 12

4 Disconnect 2 wire leads and remove the heater Note: Evaporator drain probe assists in defrosting drain During assembly, probe must be installed on evaporator and in drain to prevent drain from freezing closed Evaporator (Soldering Method) 4 5 6 Recover the refrigerant Remove the evaporator cover (see Air tower and Evaporator Cover procedure) Remove the defrost thermostat (see Defrost Thermostat procedure) Remove the defrost heater (see Defrost Heater procedure) Disconnect ground wire from evaporator and position all wiring to allow for evaporator removal Remove 2 screws that hold the evaporator to the cabinet Caution: Screws GEA01164 If desoldering the evaporator, HEAT SHIELD P/N WR49X10025 must be used to prevent damage to freezer liner Protect wiring from heat during desoldering and resoldering To prevent damage to the capillary tube, the capillary tube must be desoldered first 7 8 9 Desolder the capillary tube from the evaporator Desolder the suction line Use a pair of pliers to hold the evaporator Remove the evaporator 10 Using a file, score the capillary tube just above the old solder and break the solder-covered section off This will help prevent the capillary tube from becoming plugged when resoldering 1 Position the new evaporator in the cabinet Insert the suction line and capillary tube into the evaporator 1 Solder the suction line to the evaporator using silfos 1 Solder the capillary tube to the evaporator using silfos Note: Evaporator drain probe assists in defrosting drain During assembly, probe must be installed on evaporator and in drain to prevent drain from freezing closed 14 Install a replacement dryer 15 Evacuate and recharge the system using currently accepted procedures Evaporator (LOKRING Method) 4 5 6 Recover the refrigerant Remove the evaporator cover (see Air Tower and Evaporator Cover procedure) Remove the defrost thermostat (see Defrost Thermostat procedure) Remove the defrost heater (see Defrost Heater procedure) Disconnect ground wire from evaporator and position all wiring to allow for evaporator removal Loosen 2 screws that hold the evaporator to the cabinet Caution: Tubing must be clean and free from burrs when using LOKRING Note: LOKRING connector P/N WR97X10021 must be used Two LOKRING connectors are required 7 Replace the evaporator using the LOKRING method (see Pub # 31-9067) Cut the copper lines of the old evaporator as close as possible to the aluminum evaporator tubes Cut the copper lines of the new evaporator 1-1/8 in from the edge of the aluminum evaporator tubes 13

Evaporator Fan Remove the evaporator cover (see Air tower and Evaporator Cover procedure) Disconnect the fan motor connector Cut Here Copper Evaporator Lines Aluminum Evaporator Tubes Cut Here OLD EVAPORATOR Defrost Thermostat Here Cut Here 1-1/8 inch 4 5 Carefully pull the fan off the shaft Remove 2 screws and fan assembly Remove fan motor Note: The position of the fan blade in relation to the shroud is critical Refer to figure below for specifications Copper Evaporator Lines Cut Here 1-1/8 inch NEW EVAPORATOR Aluminum Evaporator Tubes 5/16" ± 0.03 Blade tip 1.0" ± 0.05 Target Motor Airflow Flow Orifice GEA01108 GEA01149 Condenser Fan Note: Evaporator drain probe assists in defrosting drain During assembly, probe must be installed on evaporator and in drain to prevent drain from freezing closed 8 9 Install a replacement dryer Evacuate and recharge the system using currently accepted procedures Remove the machine compartment cover Disconnect the fan motor connector Carefully push the fan off the motor shaft 14

Connector PTCR Relay/Overload Cover (Compressor) Remove the machine compartment cover Screws Tab 4 Fan Fan Motor GEA01175 Remove 2 screws, bracket, and the fan motor Caution: During installation, water valve connector must be tied clear of fan operation Note: The position of the fan blade in relation to the shroud is critical Refer to figure below for specifications Ensure that harness connectors are connected completely and that connector clips are engaged If connectors are not connected correctly, they may vibrate apart Cover Insert a flat screwdriver under the tab on the cover s top surface, pry up, and remove Remove the cover PTCR Relay (Compressor) GEA01169 Remove the PTCR relay/overload cover (see procedure) 1/2" Housing Fan 0.375" Motor Air Flow GEA01207 Airflow 0.50" ± 0.05 Bracket Pull the PTCR relay straight out from the compressor Disconnect the wire leads from the relay GEA01148 15

Overload (Compressor) 4 Remove the PTCR relay/overload cover (see procedure) Remove the PTCR relay (see procedure) Pull the overload straight out from the compressor Disconnect the wire lead from the overload Capacitor (Compressor) Remove the machine compartment cover Wire Leads Compressor Note: Capillary tube must be clipped to compressor suction line near the dryer If capillary tube is not clipped to suction line, a knocking noise may occur during compressor operation The channel in which the compressor is mounted must be disengaged from the cabinet to remove the compressor Ensure that harness connectors are connected completely and that connector clips are engaged If connectors are not connected correctly, they may vibrate apart Refer to the compressor replacement instructions included with the replacement compressor Capacitor GEA01168 4 Disconnect the wire leads from the capacitor Discharge the capacitor with a screwdriver Remove 1 screw and the capacitor 16

Notes 17

Troubleshooting Note: Refer to Operating Characteristics before choosing a troubleshooting procedure Refer to Schematics Refer to Component Locator Views Compressor Knock Capillary tube not taped to suction line Check to see that capillary tube is clipped to the suction line near the dryer Low or No Cooling Check for the following problems: 4 5 6 7 8 9 Condenser dirty/clogged Unplug unit and clean condenser and underside of refrigerator Interior lights remain on Check to see that interior lights turn off when door switch is pressed Door gasket does not seal Check for damaged or leaking door gasket Compressor does not operate Go to Compressor Does Not Operate troubleshooting Condenser fan does not operate Go to Condenser Fan Does Not Operate troubleshooting Evaporator fan does not operate Go to Evaporator Fan Does Not Operate troubleshooting Evaporator is frosted Go to Defrost System Check Duct is clogged between freezer compartment and fresh food compartment If fresh food compartment is warm and freezer is normal or too cold, duct (diffuser) may be clogged Duct is accessed by removing air tower Refrigeration system faulty Go to Refrigeration System Check Compressor Does Not Operate Check for the following problems: Note: The defrost control must be in cooling mode to operate the compressor (provide 115 VAC to the compressor overload) It may be necessary to manually rotate the defrost control to cooling mode before checking for voltage at the compressor overload 115 VAC not present at compressor overload If 115 VAC is not present at the compressor overload, check for an open temperature control or an open defrost control (cooling mode - terminals 3 and 4 are closed) Note: The compressor, condenser fan, and evaporator fan should always operate at the same time If the condenser fan is operating, the temperature control and defrost control are OK 4 5 6 7 Overload open High heat or high current draw will cause the overload to open The overload should close when the temperature lowers to normal or when normal current draw is present PTCR relay open Run capacitor faulty Open wire or faulty connector Refer to Schematics Compressor motor faulty Check resistance across the compressor motor Refer to Schematics for resistance values Compressor mechanically stalled Condenser Fan Does Not Operate Check for the following problems: Condenser fan faulty 115 VAC not present at condenser fan The compressor, condenser fan, and evaporator fan should always operate at the same time If the compressor is operating, the temperature control and defrost control are OK 18 Orange wire open on neutral side of condenser fan Refer to Schematics

Evaporator Fan Does Not Operate Check for the following problems: Evaporator fan faulty 115 VAC not present at evaporator fan The compressor, condenser fan, and evaporator fan should always operate at the same time If the compressor and condenser fan are operating, the temperature control and defrost control are OK Orange wire open on neutral side of evaporator fan Refer to Schematics Light Does Not Illuminate Check for the following problems: Lamp faulty Door switch open Check continuity across the door switch with the wires disconnected Open wire or faulty connector Refer to Schematics Defrost System Check (Freezer) The automatic defrost function is controlled by the defrost control The defrost control contains a motor/cam mechanism that switches the defrost control between defrost mode and cooling mode The defrost control motor/cam mechanism operates only when the temperature control (switch) is closed After 8 hours of motor/cam mechanism runtime in cooling mode, the defrost control switches to defrost mode The defrost control will stay in defrost mode, providing 115 VAC to the heater for 30 minutes of motor/cam mechanism runtime The defrost thermostat switch is mounted on the evaporator and, when closed, completes the neutral side of the defrost heater circuit The defrost thermostat switch opens when the evaporator temperature raises to 58 F and closes when the evaporator temperature lowers to 28 F The defrost thermostat switch typically opens during the defrost cycle, preventing the heater from defrosting for the full 30 minutes The purpose for the 30-minute defrost mode at the defrost control is to prevent the compressor from operating and refreezing any water that may be dripping from the evaporator Check for the following problems: 4 5 6 Defrost heater open Check resistance across the defrost heater Refer to Schematics for resistance values Defrost thermostat switch stuck open The defrost thermostat switch opens when the evaporator temperature raises to 58 F and closes when the evaporator temperature lowers to 28 F Defrost control open in defrost mode Manually rotate the defrost control into defrost mode Check for continuity across the defrost control between terminals 2 and Refer to Schematics Open wire or faulty connector Refer to Schematics Clogged or frozen drain Check for a clogged or frozen drain If frozen, see Heat conducting clip not installed below Heat conducting clip not installed If the heat conducting clip is not installed on the evaporator and in the drain, the drain may freeze closed 19

Refrigeration System Check CHECK SUCTION PRESSURE SUCTION PRESSURE IN VACUUM MAKE LEAK-RESTRICTION TEST Add refrigerant 3 oz. - systems <6 oz. 4-1/2 oz. - systems >6 oz. Wait 4 minutes SUCTION PRESSURE ABOVE ZERO MAKE COMPRESSOR CAPACITY TEST CONDENSER TEMPERATURE INCREASES THROUGHOUT NO CHANGE IN CONDENSER TEMPERATURE (LOWER 2/3) SYSTEM HAS LEAK SYSTEM IS RESTRICTED FAILED TEST PASSED TEST INSTALL DRYER AND RECHARGE REPLACE COMPRESSOR COMPRESSOR IS OK LOOK ELSEWHERE CHECK FOR LEAKS AT ALL JOINTS IN MACHINE COMPARTMENT Check high pressure joints with compressor running and condenser fan stopped FOUND LEAK NO LEAK FOUND REPAIR LEAK, INSTALL DRYER AND RECHARGE CHECK EVAPORATOR FOR LEAKS Check low pressure joints with compressor stopped and defrost heaters energized FOUND LEAK IN EVAPORATOR NO LEAK FOUND IN EVAPORATOR REPLACE LO-SIDE AND INSTALL DRYER RECHECK TUBING IN MACHINE COMPARTMENT GEA00862 20

Notes 21

Component Locator Views Compressor Relay and Overload (Under Cover) Machine Harness Connector Dryer Condenser Figure 1 - Machine Compartment Condenser Fan Water Valve Connector GEA01154 Icemaker Connector Evaporator Fan Evaporator Fan Connector Overtemperature Thermostat Defrost Heater Support Evaporator Evaporator Drain Probe Figure 2 - Evaporator and Associated Parts Defrost Heater GEA01155 22

Light Defrost Control Temperature Control Light Switch Connector Figure 3 - Control Console GEA01166 23

Schematics OVERLOAD C 6 6 R S 5 7 2 T BROWN BROWN 3 GRAY TEMPERATURE CONTROL 3 BLACK BLACK 4 DEFROST TIMER 2 1 BLACK 2 BLACK BLUE 6 100 EVAPORATOR FAN 36 DEFROST HEATER PINK COMPRESSOR 4 YELLOW 78 6 P.T.C. RELAY CONDENSER FAN DEFROST THERMOSTATS 8 DEFROST THERMOSTAT 7 BROWN RED FREEZER LIGHT (WHEN USED) BROWN RED FRESH FOOD LIGHT(S) BROWN (SEE DIAGRAM INSIDE ICEMAKER COVER) 1 WHITE 190 ND103-02D ICEMAKER (WHEN USED) WATER VALVE (WHEN USED) 24

CONNECTOR EVAPORATOR FAN GREEN BLACK DEFROST THERMOSTAT FREEZER LIGHT (WHEN USED) RED BLUE YELLOW WHITE BROWN GREEN EVAP GROUND EVAP COVER GROUND PINK BROWN DEFROST HEATER FREEZER LIGHT SWITCH (WHEN USED) TO ICEMAKER (WHEN USED) DEFROST TIMER FRESH FOOD LAMP(S) CONTROL CONNECTOR GRAY POWER CORD RED BLACK(4) GRAY(3) BLUE(2) (1) BROWN LIGHT SWITCH TEMPERATURE CONTROL GY COMPRESSOR GND BLACK TO COMPRESSOR 6 BLUE WHITE TO WATER VALVE (WHEN USED) ND103-02C MACH HARNESS CONNECTOR TO CONDENSER FAN MOTOR CONNECTOR WHITE BLACK 8 3 BROWN 2 BLACK 7 1 WHITE 7 4 PINK HARNESS CONNECTOR 8 TO CABINET WIRING BLACK GREEN (GROUND) S C R 3 2 OVERLOAD RELAY WHITE KB5006 RUN CAPACITOR 25

Parts List Note: The components shown in this drawing may differ from the components in your unit Refer to the microfiche or GEA IPC for the component and part number for your unit 26

Note: The components shown in this drawing may differ from the components in your unit Refer to the microfiche or GEA IPC for the component and part number for your unit 27

Note: The components shown in this drawing may differ from the components in your unit Refer to the microfiche or GEA IPC for the component and part number for your unit 28

Note: The components shown in this drawing may differ from the components in your unit Refer to the microfiche or GEA IPC for the component and part number for your unit 29

Note: The components shown in this drawing may differ from the components in your unit Refer to the microfiche or GEA IPC for the component and part number for your unit 30

31

Note: The components shown in this drawing may differ from the components in your unit Refer to the microfiche or GEA IPC for the component and part number for your unit GTS18DBMBLAA VIEW CATALOG NUMBER DESCRIPTION QTY 1 31-51377 PM MINI MANUAL WIRING 1 1 49-60102 USE & CARE MANUAL 1 2 WR12X10426 PK HANDLE SMALL ASM 1 7 WR12X10427 HANDLE ASM FZ AD 1 11 WR12X10428 HANDLE DOOR ASM FF AD 1 18 WR1X1726D SCR 10-16 AB 3/4 SS 7 23 WR24X10095 GASKET DOOR FZ WH 1 24 WR02X10740 STOP DOOR FF 1 26 WR02X10759 STOP DOOR FZ AD 1 29 WR02X8088 PLUG BUTTON INSERT AD 2 35 WR04X10029 LENS NAMEPLATE AD 1 36 WR02X10760 CAP DOOR CORNER AD 3 37 WR02X10761 CAP DOOR CORNER AD 3 38 WR02X10799 CAP DOOR CORNER AD 1 39 WR02X10800 CAP DOOR CORNER AD 1 101 WR02X10789 CAP SHELF FRONT RH 3 102 WR02X10790 CAP SHELF FRONT LH 3 103 WR02X10792 CAP SHELF FRONT LH 2 104 WR24X10094 GASKET DOOR FF WH 1 105 WR02X10791 CAP SHELF FRONT RH 2 106 WR22X10024 DOOR DAIRY CLEAR 1 108 WR71X10281 SHELF FRONT FULL 4 111 WR71X10282 SHELF FRONT FF HALF 1 112 WR02X8697 PLUG DOOR RVSBL AD 4 118 WR19X5003 BUTTER DISH 1 124 WR12X10125 PLUG BUTTON HANDLE AD 1 201 WR17X10850 COVER EVAP ASM 1 202 WR02X10717 GRILLE ICE SERVICE 1 207 WR14X10082 FOAM STRIP SE ADH 2 207 WR17X10867 HOUSING FAN EVAPORATOR 1 210 WR02X8999 PLUG BUTTON MTG 2 211 WR02X7973 SUPPORT SHELF 8 213 WR30X0311 TRAY ICE 2 214 WR02X7148 PLUG BUTTON 1 225 WR71X10269 SHELF ASM FZ 1 228 WR71X10285 SHELF CANT WIRE ASM 2 229 WR71X10284 SHELF CANT WIRE ASM 1 231 WR02X7018 SPACER TRACK 2 232 WR72X10057 TRACK CANT SIDE 2 233 WR72X10056 TRACK CANT CENTER 1 236 WR32X10178 PAN SNACK 1 238 WR17X11107 SUPPORT RAIL VP COVER 1 239 WR17X11089 SLIDE COVER CENTER 1 240 WR32X10181 PAN 1/2 HAMMER HEAD 2 242 WR32X10279 COVER VEG PAN 1 244 WR17X10852 HANDLE PAN (TRIM) SNACK 1 245 WR14X10075 GASKET CVR PAN FRONT 1 246 WR17X10904 HANDLE PAN (TRIM) 2 248 WR01X1737 SCREW HSG 1 249 WR02X10736 SUPPORT TWIST VP 2 252 WR32X10180 COVER SNACK PAN 1 261 WR02X10804 GROMMET WATER FILL ASM 1 32

Note: The components shown in this drawing may differ from the components in your unit Refer to the microfiche or GEA IPC for the component and part number for your unit 264 WR02X10695 WHEEL MOBILITY REAR 2 265 WR01X10039 AXLE WHEEL 2 267 WR82X10078 COVER ACCESS ASM 1 268 WR01X10219 SCREW MOBILITY 2 270 WR02X8247 PLUG BUTTON WATER FILL 1 271 WR02X10718 HOOD DUCT FF ASM L/SIDE 1 272 WR02X10719 HOOD DUCT FF ASM R/SIDE 1 273 WR14X10077 GASKET HOOD 2 275 WR13X10231 HINGE TOP & PIN ASM 1 276 WR13X10146 HINGE CENTER ASM AD 1 279 WR13X0587 PIN HINGE CTR 1 280 WR02X10696 CAP CORNER OC AD 2 281 WR01X10146 WASHER HINGE BROWN 2 282 WR13X10147 HINGE BTM & PIN ASM AD 1 286 WR01X1815 LEVELING NUT 2 287 WR02X10722 MOBILITY ASM 2 288 WR74X10067 GRILLE BASE AD 1 289 WR02X10738 CLIP GRILLE 2 290 WR02X10757 CAP GRILLE BASE AD 1 291 WR01X10221 SCR 8-10 PL PNP 1/2 S 3 294 WR02X10793 SHIELD LIGHT FZ 1 296 WR02X11123 COVER IM RECEPTACLE 1 297 WR02X10797 KNOB THUMB CONTROL FF 1 298 WR01X10216 RETAINER KNOB 1 300 WR09X10073 CONTROL TEMP 1 301 WR02X10796 KNOB THUMB CONTROL FZ 1 304 WR02X10723 NOZZLE CONTROL FOAM 1 305 WR02X10734 WHEEL DAMPER 1 306 WR17X10907 HOUSING CNTRL FRONT ASM 1 311 WR02X10709 BLOCK FOAM CONTROL 1 315 WR02X11006 SLEEVE VINYL 1 318 WR23X10208 HARNESS CNTRL MODULE 1 319 WR02X10727 SHAFT DAMPER 1 320 WR01X10220 SPRING KNOB 2 321 WR02X10731 SHIELD REFLECTOR FF 1 433 WR02X9391 SOCKET & TERMINAL ASM 1 437 60A LAMP 60W APPL 1 472 WR72X10086 SLIDE SNACK PAN RH 1 473 WR72X10055 SLIDE SNACK PAN LH 1 525 WR1X1763D SCR 8-18 T WAFER 5/8 6 566 WR01X1728 SCR 10-16 1/2 PH 4 570 WR01X1757 SCR 8-18 HXW 1 1/4S WH 4 599 WR02X10509 RING COMPRESSION FAN 1 602 WR01X1591 SCR 1/4-14 X 3/4 2 605 WR02X10795 PLUG HOUSING SWITCH 1 607 WR02X10710 BRACKET EVAP FAN INT 1 609 WR23X10143 SWITCH LIGHT FF/FZ 1 610 WR60X10057 MOTOR EVAPORATOR FAN 1 611 WR02X10762 BRACKET EVAP FAN MTG 1 613 WR60X10055 BLADE EVAP FAN ASM 1 614 WR02X10540 BUMPER LID 2 617 WR02X10098 GROMMET FAN 4 618 WR51X10038 HEATER DEF ASM 1 619 WR51X10046 CONDUCTOR HEAT 1 620 WR50X10025 THERMOSTAT DEF 1 621 WR02X10518 HOLDER ELEMENT 2 33

Note: The components shown in this drawing may differ from the components in your unit Refer to the microfiche or GEA IPC for the component and part number for your unit 622 WR17X10866 TROUGH DRAIN 1 623 WR02X10798 PLUG BUTTON WH 1 624 WR17X10855 HOUSING CONTROL REAR 1 626 WR23X0420 POWER CORD 1 628 WR01X5278 CLAMP CABLE 1 643 WR17X10906 TOWER TOP FZ 1 644 WB01T10017 SCR 8-18 AB IHW 3/8 S NS 2 645 WR17X10864 TOWER BOTTOM FZ 1 648 WR09X0502 CONTROL DEFROST 1 650 WR60X10044 MOTOR COND FAN 1 651 WR60X10030 BLADE COND FAN ASM 1 652 WR02X10323 RING COMPRESSION 1 653 WR02X10322 CAP DUST 2 676 WD02X5166 SCREW 10-16 AB HXW 1/2 5 684 WB01T10047 SCR 8-32 X 625 M HXW S 2 685 WR01X1804 SCR 8-18 AB HXW 1/2 WH 4 690 WZ5X158D SCR 8-32 T HXW 3/8 S 2 691 WR01X2139 SCREW 12-24 7 AD 6 692 WZ04X0416 SCREW 8-18 AB HXW 3/4 10 693 WR01X2137 SCREW 12-24 9 AD 5 695 WR01X10218 SCR 12-24 TT BHT 20 73S 6 696 WR02X10843 COVER SCREW 3 725 WR87X10034 COMPRESSOR REPL KIT 1 726 WR85X10024 LOW SIDE ASM 1 729 WR62X0079 CAPACITOR 1 730 WR84X10009 CONDENSER REPL ASM 1 733 WR07X10031 RELAY PTCR 1 734 WR02X10556 COVER RELAY SNAP (MEI) 1 735 WR08X0167 OVERLOAD 1 736 WR02X8583 CLIP COMP MTNG 4 737 WR02X7238 GROMMET COMP MTG 4 740 WR86X0096 DRYER BIFURCATED XH9 1 741 WR01X1779 STUD MTG COMPR 4 750 WR01X1786 SCREW 10-32 TR 1/2 4 751 WR17X10849 BASEPLATE HIGH SIDE 1 753 WR02X10100 BRACKET COND FAN 1 754 WR17X10847 BAFFLE COND LH 1 755 WR17X10848 BAFFLE COND RH 1 756 WR17X10854 HOUSING COND FAN 1 757 WR01X2035 FASTENER PUSH 1 758 WD2X323D SCREW 8-32 X 3/8 SPH 4 760 WR14X10081 FOAM STRIP SE ADH 1 767 WR02X10712 CLIP COND (DL) 1 900 WR78X10421 DOOR FOAM ASM FZ AD 1 910 WR78X10420 DOOR FOAM ASM FF AD 1 921 WR02X10758 PLUG DOOR THIMBLE AD 2 34