Tyco Thermal Controls Oil Field Services Providing Thermal Technologies to meet your Upstream Flow Assurance Needs 2010 Tyco Thermal Controls
Tyco International Highlights A diverse portfolio of market-leading businesses in security products and services, fire protection and detection products and services, and valves and controls 2010 revenues of $17 billion Present in more than 60 countries Strong global businesses in attractive markets Large and growing service revenue approximately $7B of annual revenue Investing to grow our businesses emerging markets technology and innovation Strong balance sheet, cash flow generation and financial flexibility Positioned For A Stronger Future
Tyco s Business Segments Security Solutions World leader in electronic security products and services, helping to protect nearly nine million commercial, government and residential customers Fire Protection Leading provider of fire detection, sprinkler, suppression, special-hazard and emergency communications solutions, and fire suppression, building products and life safety products Flow Control World s largest manufacturer of flow control products and heat-tracing solutions for the oil and gas, power, food and beverage, chemical, water and other process industries
A Diverse Portfolio Of Businesses With Strong Brands Electrical & Metal Products $1.4B Flow Control $3.4B 2010 Revenue $17.0B Security Solutions $7.7B Fire Protection Services $4.5B Most Businesses Are Industry Leaders
Flow Control Three Business Platforms Valves & Controls Water & Environmental Systems Thermal Controls 2010 Revenue: ~$2.0B 2010 Revenue: ~$0.8B 2010 Revenue: ~$0.6B Global leader in flow control products and services Products include valves, actuators and controls Products focus on extreme pressure and temperature and severe service needs Strong regional presence with products and services for water systems Delivery, transport, storage and treatment of water A leading global provider in heat-tracing solutions Turn-key heat management systems for industrial applications Commercial and residential products for floor warming, snow melting and de-icing
Global Operations Edmonton, Alberta Trenton, Ontario Chicago, IL Goteborg, Sweden Redwood City, CA Headquarters Seoul, Korea Houston, TX Huzhou, China Baton Rouge, LA Philadelphia, PA Lubbeek, Belgium Heidelberg, Germany Mumbai, India 6
Oilfield Services Group
Oil Production Problems Require Viscosity Reduction 1. Heavy Oil High viscosity oil will not pump consistently and may plug production tube or cause problems with downhole pumps. In permafrost (e.g. Alaska) it cools at top of well 2. Hydrate Formation Hydrates can form when pressure temperatures decrease plugging the flow line 3. Paraffin Precipitation High Paraffin containing oil forms wax deposits as oil cools through the flow line. Benefits of heating crude lowers oil viscosity eliminates hydrates prevents wax buildup Alaska North Slope Installation = increased production rates 8
Upstream heating from Reservoir to Refinery 1. Downhole heating (DHH) PetroTrace DHSX PetroTrace MI PetroTrace STS 2. Longline heating STS: Gathering Center/Sto rage Tanks Downhole Heating Gathering and transfer lines Delivery: Truck unloading, barge, onshore transfer line 3. Tank Insulation Systems Trac-Loc 4. Conventional pipe tracing www.tycothermal.com Subsea Transfer Line Downhole Heating 9
Downhole Heating Technologies PetroTrace-DHSX (Applications up to 302 F/150 C) Production Tube Heating for Enhanced Oil Recovery (EOR) Externally Installed with Channel and Banding Mineral Insulated Cable (Applications up to 1022 F/550 C) Production Tube Heating for EOR External or Internal Installation STS Skin Effect (Applications up to 482 F/250 C) Production Tube Heating for EOR Intra-Well Pad Pipe Heating Transportation Pipe Heating 10
Summary of Downhole Heating Technologies PetroTrace-DHSX Oil maintenance up to 50 C; typical app: paraffin/hydrate prevention in low flow wells Mineral Insulated Cable Oil maintenance up to 300 C; typical app: bottom hole heat STS Skin Effect Oil maintenance up to 150 C; typical app: deep wells, high flow, inside production tube Depending on length and necessary power, PetroTrace has a heating solution for every well page 11
Engineering, Design and Modeling Engineering and System design capabilities Well modeling calculations used to determine thermal requirements conditions Optimize design to use most suitable downhole heater based on specific well characteristics System integrator 12
Model Data for Waxy Oil Application 13
PetroTrace DHSX 380-600 VAC 3-wire To 122 F (50 C) maintain To 12.5 W/ft (41 W/m) of power output up to 3600 ft (1100M) depth 5000 psi wellhead rating Field cut-to-length possible 14
PetroTrace DHSX System Components Power Cable Power distribution panel Transformer Power cable Upper electrical Connector Wellhead Tubing Hanger Power connection Heating cable Feed-through system Channel and straps Panel & Transformer Electrical Penetrator Lower electrical Connector Tubing hanger bowl End termination Cold Lead Power Connection Casing Heater in Channel Production tube PetroTrace DHSX End Termination Production Tube 15
STS Skin-Effect Heating Systems System Configuration Pipe Steel Heat Tube Heat Transfer Insulated Wire STS Systems Generate Heat Via the Skin Effect Principle Using: Rugged, thick-walled ferromagnetic Heat Tube to generate the heat STS conductor to safely deliver energy into the system Each System is Fully Engineered by Tyco Thermal Controls 16
STS Skin-Effect Heating Systems Onshore Longline heating: Each system is custom engineered by Tyco Thermal Controls to match heat loss. Local content heat tube can be installed on pipeline at site using local labour. For optimum system performance & reduced construction time, Tyco Thermal Controls supplies pre-insulated pipe. Suitable for new or existing pipelines can be retrofitted. STS systems generate heat using the skineffect principle. Efficient heating system due to low power consumption. Lowest cost & safest heat management system available. 17
STS Skin-Effect Heating Systems Onshore Longline heating: Low, medium or high voltage supply Up to 33 kv Maintain temperature: 392 o F (200 o C) Max. Exposure Temp up to 482 o F (250 o C) Power output to 49.2 w/ft (150 w/m) Max circuit length up to 15 miles (25 kms) System Components: above grade Custom transformer Custom Power distribution /control panel Skin (STS) effect power wire Ferromagnetic heat tube Power, end and pull connection boxes 18
Trac-Loc Prefabricated vertical lock seam tank insulation system. High wind resistance Panels are pre-designed - no restriction on tank shape or size. Construction schedules are reduced as scaffolding is not required for installation. Local content can be manufactured at site using local labour. 19
DHH System Local Romanian Reference System 2 systems DHSX Bustenari Field / Assett VII (765 m / 695 m) keep above 45 C to: - reduce intervention cost - increase production 20
DHH System Local Romanian Reference System 21
A full range of thermal technologies for a wide range of applications 22
In Summary Heat Management Systems Power distribution Self-regulating heating cables Power-limiting heating cables Mineral Insulated heating cables Constant wattage longline cables Tubing bundles Tank pad heaters Control and Monitoring Tank insulation systems Heated safety showers Heated Hoses Leak detection cables Downhole, onshore and offshore heating solutions Solutions for Upstream and Downstream 23
Tyco Thermal Controls Oilfield Services Group Providing Thermal Technologies to meet your Upstream Flow Assurance Needs