Tyco Thermal Controls Heat Management Solutions for Upstream Sector 2010 Tyco Thermal Controls Valentin ILIE
Contents Tyco Thermal Controls Upstream Heat Management Solutions Overview Down Hole Heaters Bottom Hole Heaters Pipeline Heat Tracing o Conventional Electrical Heat Tracing o Long Lines Heat Tracing o Skin Effect Tracing TracLoc Insulation System Temperature Control & Monitoring Systems Heat Management Capabilities & Resources 2
Tyco Thermal Controls Part of Tyco International Tyco International Security Solutions Fire Protection Flow Control World leader in electronic security products and services, helping to protect nearly nine million commercial, government and residential customers Leading provider of fire detection, sprinkler, suppression, specialhazard and emergency communications solutions, and fire suppression, building products and life safety products World s largest manufacturer of flow control products and heattracing solutions for the oil and gas, power, food and beverage, chemical, water and other process industries
Tyco Thermal Controls Part of Tyco Flow Control Tyco Flow Control Valves & Controls Global leader in flow control products and services Products include valves, actuators and controls, focus on extreme pressure and temperature and severe service needs Water & Env. Solutions Strong regional presence with products and services for water systems Delivery, transport, storage and treatment of water Thermal Controls A leading global provider in heat-tracing solutions Turn-key heat management systems for industrial, commercial and residential products.
Tyco Thermal Controls Highlights Global Revenue of more than $700M A global leader in electric heat-tracing systems for industrial, commercial, residential and infrastructure markets A portfolio of trusted brands Full turnkey solutions across our product portfolio for end customer life cycle support Global presence: 50 locations globally, including 6 manufacturing facilities & 6 engineering centers More than 3,000 employees in 50 locations Headquarters Houston, TX 5
Tyco Thermal Controls Global Operations Edmonton, Alberta Trenton, Ontario Washington, UK Ploiesti, RO Shanghai, China Asia-Pacific Headquarters Menlo Park and Redwood City, CA Huzhou, China Houston, TX Global Headquarters Leuven, Belgium EMEA/India Headquarters Mumbai & Delhi, India 6
Upstream Heat Management Solutions Overview Cryogenic Base Tank Tank Heating Systems Leak Detection Systems Ramp Heating Conventional EHT Pipe, Vessel & Tank Thermal Insulation Systems Temperature Control and Monitoring Systems Heat Tracing Power Distribution System TracLoc STS Long Lines Heating DHH / BHH 7
Upstream Heat Management Solutions Down Hole Heaters / Bottom Hole Heaters 1. Heavy Oil High viscosity oil will not pump consistently and may plug production tube or cause problems with downhole pumps. In permafrost (e.g. Alaska) it cools at top of well 2. Hydrate Formation Hydrates can form when pressure temperatures decrease plugging the flow line 3. Paraffin Precipitation High Paraffin containing oil forms wax deposits as oil cools through the flow line. Benefits of heating crude lowers oil viscosity eliminates hydrates prevents wax buildup Alaska North Slope Installation Viscosity reduction can generates increased production rates 8
Upstream Heat Management Solutions DHH / BHH PetroTrace-DHSX (Applications up to 302 F/150 C) Production Tube Heating for Enhanced Oil Recovery (EOR) Externally Installed with Channel and Banding Mineral Insulated Cable (Applications up to 1022 F/550 C) Production Tube Heating for EOR External or Internal Installation STS Skin Effect (Applications up to 482 F/250 C) Production Tube Heating for EOR Intra-Well Pad Pipe Heating Transportation Pipe Heating 9
Upstream Heat Management Solutions DHH / BHH Engineering, Design and Modeling Engineering and System design capabilities Well modeling calculations used to determine thermal requirements conditions Optimize design to use most suitable downhole heater based on specific well characteristics System integrator 10
Upstream Heat Management Solutions DHH / BHH - Architecture Power Cable Power distribution panel Transformer Power cable Upper electrical Connector Wellhead Tubing Hanger Power connection Heating cable Feed-through system Channel and straps Panel & Transformer Electrical Penetrator Lower electrical Connector Tubing hanger bowl End termination Cold Lead Power Connection Casing Heater in Channel Production tube PetroTrace DHSX End Termination Production Tube 11
Upstream Heat Management Solutions Conventional Heat Tracing A full range of thermal technologies for a wide range of applications 12
Upstream Heat Management Solutions STS Skin-Effect Heating Systems System Configuration Pipe Steel Heat Tube Heat Transfer Insulated Wire STS Systems Generate Heat Via the Skin Effect Principle Using: Rugged, thick-walled ferromagnetic Heat Tube to generate the heat STS conductor to safely deliver energy into the system Each System is Fully Engineered by Tyco Thermal Controls 13
Upstream Heat Management Solutions STS Skin-Effect Heating Systems Onshore Longline heating: Each system is custom engineered by Tyco Thermal Controls to match heat loss. Local content heat tube can be installed on pipeline at site using local labour. For optimum system performance & reduced construction time, Tyco Thermal Controls supplies pre-insulated pipe. Suitable for new or existing pipelines can be retrofitted. STS systems generate heat using the skineffect principle. Efficient heating system due to low power consumption. Lowest cost & safest heat management system available. 14
Upstream Heat Management Solutions STS Skin-Effect Heating Systems Onshore Longline heating: Low, medium or high voltage supply Up to 33 kv Maintain temperature: 392 o F (200 o C) Max. Exposure Temp up to 482 o F (250 o C) Power output to 49.2 w/ft (150 w/m) Max circuit length up to 15 miles (25 kms) System Components: above grade Custom transformer Custom Power distribution /control panel Skin (STS) effect power wire Ferromagnetic heat tube Power, end and pull connection boxes 15
Upstream Heat Management Solutions TracLoc Prefabricated vertical lock seam tank insulation system. High wind resistance Panels are pre-designed - no restriction on tank shape or size. Construction schedules are reduced as scaffolding is not required for installation. Local content can be manufactured at site using local labour. 16
Upstream Heat Management Solutions Control, Monitoring and Power Distribution The advanced multi-circuit control, monitoring and power distribution systems for heat-tracing applications DigiTrace C&M Systems: Advantages Inherent ground fault protection Class 1 Div.2 Gr. ABCD available European Approvals Wide range of temperature control options LED display Alarm output Auto-cycle ( up to 250h) Communication options Random start Programmable breaker sizing Programmable switch rating Adaptive soft-starting Over current trip Switch failure TS failure Contactor count 17
Heat Management - Capabilities & Resources Safety Safety is our number one concern. We are recognized as a leader in the industry in safety performance by consistently challenging the norm through safety innovations including training and motivational programs. 18
Heat Management - Capabilities & Resources Highlights Providing a heat tracing system means more to us than just supplying a heat source for your application. We are a HMS (Heat Management System) Specialist Tracer Turnkey Solutions Provides: HMS Engineering and Design Procurement of HMS Materials Project Management and Project Tracking Installation and Commissioning of Heat Tracing Systems Our Core Expertise is Focused on Reducing Total Installed, Operating & Maintenance Costs by Providing: Front End Optimized and IFC Designs Best in Class Heat Tracing Products Safe, Experienced Installers Proven Turnkey Expertise We manage the heat you need 19
Heat Management - Capabilities & Resources Turnkey Solutions Front End Engineering and Post Sales Technical Support Project Management Design and Engineering 3 rd Parties Procurement and Integration Factory Acceptance Test Site Installation Customer Site Acceptable Test Training and Technology Transaction Warm Pipe Warranty 20
Heat Management - Capabilities & Resources Project Optimization We believe every project requires a solution-oriented mindset from a service / product provider. Early involvement offers optimization opportunities to reduce the total installed cost of your heat-tracing system. 21
Heat Management - Capabilities & Resources TRACERLYNX 3D - HMS Software Global Reach Fully Compatible with all 3D Modeling Systems Superior Quality of Deliverables Fast & Effective Change Management Reduces Total Project Installed Cost Gets Plants On-line On Time 22
Heat Management Solutions for Upstream Summary Safety focused Front End Engineering and Post Sales Technical Support Design and Engineering Procurement of HMS Materials Project Management and Project Tracking Installation and Commissioning of Heat Tracing Systems Optimized & Predictable TIC &TOC 23
Heat Management Solutions for Upstream Questions? 24