MODEL G0548 2 HP DUST COLLECTOR OWNER'S MANUAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
Table of Contents INTRODUCTION... 2 SECTION 1: SAFETY... 6 SECTION 2: CIRCUIT REQUIREMENTS... 9 SECTION 3: SETUP... 10 SECTION 4: OPERATIONS... 16 SECTION 5: ACCESSORIES...24 SECTION 6: MAINTENANCE... 26 SECTION 7: SERVICE... 28 SECTION 8: WIRING... 30 SECTION 9: PARTS... 32 WARRANTY AND RETURNS... 37
INTRODUCTION Manual Accuracy Functional Overview your machine may not exactly match the manual www.grizzly.com Contact Info NOTICE If you have never used this type of machine or equipment before, WE STRONGLY REC- OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.
Identification Figure 1. Figure 2.
Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 To Order Call: (800) 523-4777 Fax #: (800) 438-5901 MODEL G0548 2 HP CANISTER DUST COLLECTOR Product Dimensions: Weight... 145 lbs. Length/Width/Height...37-3/8 x 31-1/2 x 71 in. Foot Print (Length/Width)... 33-1/2 x 21-1/4 in. Shipping Dimensions: Carton #1 Type... Cardboard Content... Machine Weight... 126 lbs. Length/Width/Height... 36 x 23 x 23 in. Carton #2 Type... Cardboard Content... Canister Weight... 29 lbs. Length/Width/Height... 22 x 22 x 28 in. Electrical: Switch... On/Off Push Button Switch Voltage... 220V Cord Length... 6 ft. Cord Gauge...14 gauge Minimum Circuit Size... 15 amp Plug Included...No Motors: Main Type... TEFC Capacitor Start Induction Horsepower...2 HP Voltage...220V Prewired...220V Phase... Single Amps...12A Speed...3450 RPM Cycle...60 Hz Number Of Speeds... 1 Power Transfer...Direct Drive Bearings...Sealed and Permanently Lubricated
Main Specifications: Operation Air Suction Cap... 1700 CFM Maximum Static Pressure... 10 in. Main Inlet Size...6 in. Manifold Included...Yes Manifold Inlets... 3 Manifold Inlet Size... 4 in. Machine Collection Cap... 3 Maximum Material Collection Cap...4.5 cu. ft. Canister Filtration... 1 micron Bag Information No Of Lower Bags...1 Lower Bag Cap...5.7 cu. ft. Lower Bags Total Area...5.7 cu. ft. Lower Bag Diameter... 19-1/2 in. Lower Bag Length... 33 in. Canister Information No Of Canister Filters...1 Canister Filter Diameter... 19-5/8 in. Canister Filter Length...23-5/8 in. Impellar Information Impeller Type... Radial Fin Impeller Size...12 in. Impeller Blade Thickness... 3/32 in. Construction Lower Bag Material... Clear Plastic Canister Material... Spun Bond Polyester Base Construction...Fabricated Sheet Metal with Casters Frame Construction... Fabricated Sheet Metal Caster Construction... Four Plastic Impeller Construction... Steel, Riveted Fins Paint... Powder Coated Other Height With Bags Inflated...71 in. Other Specifications: ISO Factory...ISO 9001 Country Of Origin...Taiwan Warranty... 1 Year Serial Number Location... On Machine Label Assembly Time... 45 minutes Sound Rating... 74 db Features: Simply Turn the Handle on the Top a Half Turn in Either Direction for Cleaning the Canister Handle Controls Three Cleaning Flappers Inside and Shakes the Dust From the Filter Fine Dust from Filter Falls Directly into the Collection Bag Clear Plastic Collection Bag with Quick Clamp Extra Bottom Bags Included Heavy Duty Steel Intake Improves Rigidity Canister Filters have 6 Times the Filtering Area of Regular Bags Includes Steel Base with Casters
Safety Instructions for Machinery
Additional Safety Instructions for Dust Collectors 1. MACHINE USE. 2. WEAR RESPIRATOR. 3. 4. 5. SUSPENDED DUST PARTICLES AND IGNITION SOURCES EMPTYING DUST. SAFE SERVICING. 6. AVOIDING FIRES. 7. 8. 9. KEEPING FINGERS SAFE. OPERATIONAL QUESTIONS. DUST HAZARD. Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.
SECTION 2: CIRCUIT REQUIREMENTS 220V Single-Phase Operation Power Connection Device Figure 1 Serious personal injury could occur if you connect the machine to power before completing the setup process. DO NOT connect the machine to the power until instructed later in this manual. Electrocution or fire could result if machine is not grounded and installed in compliance with electrical codes. Compliance MUST be verified by a qualified electrician! Full Load Amperage Draw Extension Cords Figure 1. Power Supply Circuit Requirements If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, consult a qualified electrician.
SECTION 3: SETUP This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! This machine and its components are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items. Needed for Setup Description Qty Unpacking please immediately call Customer Service at (570) 546-9663 for advice. Otherwise, filing a freight claim can be difficult.
Inventory Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for shipping purposes. Box 1: (Figure 2) Qty A. B. C. D. E. F. G. H. I. Box 2: (Figure 3) Qty J. K. L. M. Figure 3. SUFFOCATION HAZARD! Immediately discard all plastic bags and packing materials to eliminate choking/suffocation hazards for children and animals. Figure 2.
Site Considerations Assembly Floor Load Machine Data Sheet Placement Location Figure 4 To assemble your dust collector: 1. 2. Figure 5 Figure 4. 3. Figure 5. Figure 6 Children and visitors may be seriously injured if unsupervised around this machine. Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use. Figure 6.
4. Figure 7 6. Figure 9 Figure 7. 5. Figure 8 Figure 9. 7. Figure 10 Figure 8. Figure 10. 8. Figure 10
9. Figure 11 Figure 12 10. Figure 13 Figure 11. Figure 13. 11. Figure 14 Figure 12. Figure 14.
12. Figure 14 13. Figure 15 Test Run TroubleshootingPage 28 To test run the machine: Figure 15. 14. Figure 16 1. 2. 3. 4. 5. ON OFF Figure 16.
SECTION 4: OPERATIONS To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. Damage to your eyes and lungs could result from using this machine without proper protective gear. Always wear safety glasses and a respirator when operating this machine. Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk. NOTICE If you have never used this type of machine or equipment before, WE STRONGLY REC- OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. General Always guard against static electrical build up by grounding all dust collection lines. Dust Collection Basics.
Duct Material Metal Duct Flexible Duct Figure 17. Figure 18.
Plastic Duct System Design Step 1. Decide Who Will Design Step 2. Sketch Your Shop Layout Workshop Planner www.grizzly.com Workshop Planner Note:After you're finished, make sure to save your layout for later modification. Figure 20 Figure 19. Figure 20.
Step 3. Sketch a Basic Duct Layout 3. 1. 2. Figures 21 & 22 4. 5. 6. Step 4. Determine Required CFM of Each Machine Figure 21. Figure 23 Figure 22. Machine Dust Port Size Approximate Required CFM Figure 23.
Determining Main Line Duct Size Figure 24 Figure 25. Here are some frequently asked questions when determining branch line sizes: How do I figure which size of branch line to use if the machine has two dust ports? Figure 23 Figure 26 Figure 24. Determining Branch Line Duct Size Note: Systems with powerful dust collectors work better if multiple blast gates are left open. This also allows you to run two machines at once. Experiment with different combinations of blast gates open/closed to find the best results for your system. Figure 25 What if two machines share the same branch line? 1. Figure 23 Figure 26 2. Figure 26 Total CFM Branch Line Size Figure 26.
Calculating Duct Resistance Figure 27 Duct Dia. Approximate Static Pressure Loss Per Foot of Rigid Pipe Approximate Static Pressure Loss Per Foot of Flex Pipe Fitting Dia. 90 Elbow 45 Elbow 45 Wye(Y) 90 Wye(Y) Figure 27. To calculate the static pressure of any given line in the system, follow these steps: 1. 2. 3. Figure 27 Figure 27 Figure 28 Additional Factors 4. Static Pressure Figure 28. Figure 29 Note: Always account for a seasoned filter, so you don't end up with a system that only works right when the filter is clean. Main Line Branch Line Elbows/Branches Additional Factors Total Static Pressure Loss... 4.444 Figure 29.
Note: When calculating static pressure loss to determine if multiple lines can be left open at the same time, only include the main line numbers once. 5. Machine Data Sheet Page 4 Accessories Page 24 System Grounding Always guard against static electrical build up by grounding all dust collection lines.
Figure 30 Figure 30. Figure 31. Figure 31.
SECTION 5: ACCESSORIES H6899 Replacement Collection Bag for the Model G0548 Dust Collector T20514 Small Half-Mask Respirator T20515 Medium Half-Mask Respirator T20516 Large Half-Mask Respirator T20511 Pre-Filter P100 T20539 Cartridge Filter 2PK P100 T20541 Cartridge Filter 2PK P100 & O Vapor H5294 4" Metal Duct Machine Addition Kit H5296 5" Metal Duct Machine Addition Kit H5298 6" Metal Duct Machine Addition Kit Figure 34. Figure 32. H5293 4" Metal Duct Starter Kit H5295 5" Metal Duct Starter Kit H5297 6" Metal Duct Starter Kit G6163 4" Clamp G7343 5" Clamp G7361 6" Clamp H5228 7" Clamp H5238 8" Clamp H5253 9" Clamp Figure 33. Figure 35.
G6162 4" x 5' Straight Metal Pipe G7346 5" x 5' Straight Metal Pipe G7364 6" x 5' Straight Metal Pipe H5227 7" x 5' Straight Metal Pipe H5237 8" x 5' Straight Metal Pipe Metal Branches Figure 38. Reducers & Adapters Figure 36. H7215 4" x 5' Rigid Metal Flex Hose H7216 5" x 5' Rigid Metal Flex Hose H7217 6" x 5' Rigid Metal Flex Hose H7218 7" x 5' Rigid Metal Flex Hose H7219 8" x 5' Rigid Metal Flex Hose Figure 39. Metal Elbows www.grizzly.com Figure 37. Figure 40.
SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Schedule Daily Check: Lubrication Bag & Canister Cleaning Always wear a safety glasses and a respirator when emptying the dust collection bags on the dust collector. The fine particles of sawdust in the air presents eye and respiratory hazards. we strongly recommend H5783 Replacement Canister Filter H6899 Replacement Collection Bag
To clean the canister filter: 1. Figure 41 To replace the collection bag: 1. 2. 3. 4. 5. Figure 41. NOTICE The use of compressed air or liquids to clean the canister filter will damage the filtration pleats of the filter. Use ONLY the cleaning handle or, if necessary, a soft brush to clean the inside of the canister filter.
SECTION 7: SERVICE Troubleshooting Motor & Electrical Page 31
Dust Collector Operation Page 18 Page 18
SECTION 8: WIRING Wiring Safety Instructions 1. SHOCK HAZARD. 2. QUALIFIED ELECTRICIAN. 3. WIRE CONNECTIONS. 4. MODIFICATIONS. 5. MOTOR WIRING. 6. WIRE/COMPONENT DAMAGE. 7. 8. CAPACITORS. CIRCUIT REQUIREMENTS. Page 9 9. EXPERIENCING DIFFICULTIES. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
Wiring Diagram Motor Figure 42. ON ON/OFF Switch Figure 43. 220V NEMA 6-15 Plug (As Recommended) READ ELECTRICAL SAFETY ON PAGE 30!
G0548 Main Breakdown SECTION 9: PARTS Page 34
G0548 Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0548001 CASTERS 22 H6899 COLLECTION BAG 2 PFB01 FLANGE BOLT 5/16-18 X 1/2 23 P1028023 COLLECTOR SUPPORT 4 P0548004 BASE PLATE 24 P0548024 COLLECTOR 5 PS06 PHLP HD SCR 10-24 X 3/8 25 P0548025 SPACER 6 P1029006A 6" INLET COVER V2.10.01 26 PAW04M HEX WRENCH 4MM 7 PSB121M CAP SCREW M6-1 X 20 (LH) 27A H5783 COMPLETE CANISTER ASSY 8 PB09 HEX BOLT 5/16-18 X 1/2 28 P0548028 RUBBER GASKET 9 P0548009 SPECIAL WASHER 7 X 40 X 4 29 P1030027 INLET 10 P1029010 TURBO FAN STRAIGHT FIN V2.10.04 29-1 P0548029-1 INLET CAP 11 P0548011 COLLECTOR BODY 30 PK28M KEY 7 X 7 X 29 12 PW07 FLAT WASHER 5/16 31 PWRCRD220L POWER CORD 12/3 86"L 13 PS06 PHLP HD SCR 10-24 X 3/8 32 PWR1012 COMBO WRENCH 10/12MM 14 PFB01 FLANGE BOLT 5/16-18 X 1/2 33 PWRCRD220S POWER CORD 12/3 36"L 15 PB03 HEX BOLT 5/16-18 X 1 34 P1028Z038 QUICK RELEASE CLAMP 17 P0548017 MOTOR 2HP 220V 1PH 35 P0548035 MACHINE ID LABEL 17-1 P0548017-1 MOTOR FAN COVER 36 PLABEL-12 READ MANUAL 2W X 3.3H 17-2 P0548017-2 MOTOR FAN 37 PLABEL-11 SAFETY GLASSES 2W X 3.3H 17-3 P0548017-3 CAPACITOR COVER 38 PLABEL-39 RESPIRATOR 2W X 3.3H 17-4 PC400B CAPACITOR 400M 125V 1-3/4 X 3-7/8 39 P0548039 NO HAND IN INLET LABEL 17-5 P0548017-5 MOTOR WIRING JUNCTION BOX 40 PLABEL-14 ELECTRICITY LABEL 1.4W X 1.2H 18 PN02 HEX NUT 5/16"-18 41 P0548041 FOAM STRIP 5 X 42MM 19 P0548019 OUTLET CONNECTOR 42 P0548042 FOAM STRIP 6 X 20MM 21 PSW04 PUSH BUTTON SWITCH Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
H5783 Canister Filter Assembly REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PH5783001 CLEANING HANDLE 13 PLN02M LOCK NUT M5-.8 2 PB83M HEX BOLT M6-1 X 16 14 PH5783014 BOTTOM PLATE 3 PH5783003 CANISTER FILTER 15 PH5783015 SUPPORT TAB 4 PH5783004 HEX SPINDLE 16 PN06M HEX NUT M5-.8 5 PH5783005 THRUST BEARING 12 X 14 X 6 17 PW06 FLAT WASHER 1/4 6 PH5783006 BEARING PLATE 18 PS68M PHLP HD SCR M6-1 X 10 7 PS09M PHLP HD SCR M5-.8 X 10 19 PH5783019 SPONGE GASKET 10 X 15MM 8 PH5783008 FLAP BOARD 20 PH5783020 HANDLE SLEEVE 9 PB04M HEX BOLT M6-1 X 10 21 PH5783021 HANDLE CAP 10 PH5783010 RUBBER FLAP 22 PH5783022 QUICK RELEASE CLAMP 11 PH5783011 FLAP PLATE 23 PH5783023 FOAM STRIP 6 X 20MM 12 PS20M PHLP HD SCR M5-.8 X 15 24 PH5783024 FOAM STRIP 5 X 42MM
WARRANTY AND RETURNS
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