Make a first class choice for your Process : The Metal Fiber Gas Technology! 1
INDUSTRIAL APPLICATIONS Because of its exceptional characteristics, the Metal Fibre Burner has been able to gain significant market shares in different applications. New developments are continually being made. There are new entries in the food and steel industry, coating, aluminium casting and the processing industry 2
Metal Fiber Burner Combustion support in Fecralloy : Knitted Metal Fiber Bekinit 200S & 100S Infrared or Blue flame mode (Convection) BEKINIT The heart of the burner 3
Supplies Burners and Premix systems (Atmospheric, Fan driven ), Control systems Atmospheric, premixed and fan assisted all gas Burners made of Stainless or Aluminized steel. Eratec can deliver integrated combustion packages and provide technical support to customers in all issues relating to the design. 4
Metal Fiber Burner Shape versatility Design adapted to the application Most compact Most flexible Most efficient Most safe Most clean Most durable Therefore Most economic 5
1 - COATING Pre/Post treatment - Paint drying (Original equipment and Upgrade of existing installation) - Coil coating Teflon or ceramic coating Retrofitting 6
COATING POWDER COATING CURING 7 Original equipment
COATING POWDER COATING CURING 8 Original equipment
COATING Infrared BOOSTER for CONVECTION OVEN Powder coating 9 Upgrade of existing installation 9
COATING Infrared BOOSTER Powder coating 10 Upgrade of existing installation
COATING From Catalytic Burner To Metal Fibre Burner 11 Retrofitting
COATING COIL COATING 12 Drying and polymerisation of anti-fingerprint coating on metal strip Upgrade of existing installation
COATING TEFLON COATING DRYING 13
Coating Coating drying on Ceramics 14
2 - FOOD Baking - Grilling - Browning Frying Colouring Roasting Decontamination Retrofitting 15
FOOD FOOD INDUSTRY (Baking, Grilling, Cooking) IR multizone burner Blue flame burner 16
FOOD Baking Biscuit ovens 17
FOOD Baking Bakery ovens 18
FOOD Baking Bakery ovens 19
FOOD Pizza Ovens 20
FOOD Pancakes 21
FOOD Grilling - Meringue 22
FOOD Decontamination of the cheeses crust 23
FOOD Coffee roasting machines 24
FOOD Commercial fryers 25
3 - TEXTILE Tissus drying - Laminating - Ironing - Washer and Dryer - Heating process rolls 26
Textile Tissus drying 27
Textile Thermal treatment of technical textiles 28
Textile IRONING Cylindrical Metal Burner (Ø 3-4 m) with Premix system 29
Textile Laminating 30
4 POWER BURNER Burner head - Package burner Industrial Boiler 31
Power Burner Outputs up to 3 Mw Turndown 10:1 <15 ppm NO x 32
Power Burner Power burners for industrial boilers 33
5 SPACE HEATING IR Space heating Patio heaters 34
Space Heating 35 Radiating Metal Fibre Burner for infrared space heating
Space Heating Modulating Metal Fibre Burner for hot air heating equipment 36
Space Heating Patio-heaters 37
6 METALLURGY Forging tools preheating Tube preheating before welding Preheating before thermal spraying Mould preheating - Coil coating 38
Metallurgy FORGING TOOLS PREHEATING 39
Metallurgy Die casting of metals Without MFB The pouring throats of die casting machines are heated with all kinds of gas burners: Inhomogeneous heating, Inefficient heating With MFB The Metal Fibre Burner mounted around the pouring throat View of the radiant surface of the burner Homogeneous and Efficient heating 40
Metallurgy TUBE PREHEATING BEFORE WELDING 41
Metallurgy METAL PREHEATING before Welding 42
Metallurgy PREHEATING BEFORE METAL RECHARGING BY PLASMA THERMAL SPRAYING 43
Metallurgy MOULD PREHEATING 44
Metallurgy MOULD PREHEATING (cement) 45
Metallurgy METAL PARTS PREHEATING BEFORE MECHANICAL MOUNTING 46
7 Flaring & VOC abbatement 47
Flaring Flaring: Waste gasses 48
VOC Reduction VOC abbatement 49
VOC Reduction VOC abbatement 50
8 VARIOUS EQUIPMENTS Embedded equipments: Construction vehicles and constructions equipment - Road marking - Leaf thinning Ragweed Process equipments: Plastic and Metal laminating - Tube preheating Glass annealing - Foil Shrinking - Scorching 51
Embedded equipment PREHEATING of ROAD COATING (marking) Burner inside 52 Road marking
Embedded equipment ROAD DRYING (marking) 53 Road marking
Embedded equipment Bitumen coating waterproof structures Eratec MFB IR heating of surface and bitumen to have good adhesion of successive layers, low porosity of weld and high productivity equipment 54 Construction vehicles
Embedded equipment Leaf Thinning 55 In the wine industry, leaves on the vineyards, covering the grapes, are removed before harvesting. This can be done thermally
Embedded equipment Ragweed destruction by thermal shock (Exposure to IR heat radiation:4 seconds) Eratec s Patented methodology Before IR treatment After 4 s IR treatment 1 day after IR treatment 56
Process equipment Brake pads heating (253 C) on friction material side (For giving mechanical properties to the surface) Metal Fiber 57 *Heating oven manufactured by SOLARONICS IRT Scorching
Process equipment TUBE PREHEATING 58
Process equipment Foil shrinking 59
CONCLUSION To give a new impulse in your industrial activity, you need to consider INFRARED The reasons are: The job (drying / heating /... ) must be performed quickly We heat directly the product You need a flexible unit to just use the right energy requirements for the application (power tuning, variable width selection). You want to save space 60
CONCLUSION If you select the ERATEC INFRARED SYSTEM fitted to your applications it will lead to substantial benefits. Quality Meeting product specifications for any grade because of power density and easy and instantaneous system tuning Energy savings Only the right quantity of energy is used We do not heat the surrounding air No preheating, instant in/off, Compactness: Space savings 61
CONCLUSION How we can work together? Process Improvement Strategy Together we perform a gap analysis (where you are today and where you want to be tomorrow). Design a solution that will meet your needs. Evaluate the proposal: Cost-Benefit, Performance, Enhancements, Sizing, etc. Agreeing on the solution. Implement the solution. 62
Headquarters, R&D, Manufacturing Sales & Marketing 5 ZA Les Prairies 38290 Frontonas France contact@era-tec.com ERATEC Inc. 1001, rue Lenoir, Suite A-503 Montréal, QC H4C 2Z6 Canada Northern Europe Office Rietstraat 11/1 8400 Oostende Belgium 63 Your partner for a successful development!