Installation Instructions Labor and Delivery Exam Light Set Sheet Rock & Grid Installation, Maintenance Revision 02 I-HMX2 Revision Date 6/2/2015 Healthcare Lighting 3 Kilmer Rd, Edison, NJ 08817 1-855-868-6980
LED IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL SAFETY INSTRUCTIONS! SAVE THESE INSTRUCTIONS AND DELIVER TO OWNER AFTER INSTALLATION To reduce the risk of death, personal injury or property damage from fire, electric shock, falling parts, cuts/abrasions, and other hazards please read all warnings and instructions included with and on the fixture box and all fixture labels. Before installing, servicing, or performing routine maintenance upon this equipment, follow these general precautions. Installation and service of luminaires should be performed by a qualified licensed electrician. Maintenance of the luminaires should be performed by person(s) familiar with the luminaires construction and operation and any hazards involved. Regular fixture maintenance programs are recommended. It will occasionally be necessary to clean the outside of the refractor/lens. Frequency of cleaning will depend on ambient dirt level and minimum light output which is acceptable to user. Refractor/lens should be washed in a solution of warm water and any mild, non-abrasive household detergent, rinsed with clean water and wiped dry. Should optical assembly become dirty on the inside, wipe refractor/lens and clean in above manner, replacing damaged gaskets as necessary. DO NOT INSTALL DAMAGED PRODUCT! This luminaire has been properly packed so that no parts should have been damaged during transit. Inspect to confirm. Any part damaged or broken during or after assembly should be replaced. Recycle: For information on how to recycle LED electronic products, please visit www.epa.gov. These instructions do not purport to cover all details or variations in equipment nor to provide every possible contingency to meet in connection with installation, operation, or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s or owner s purposes, this matter should be referred to Acuity Brands Lighting, Inc. WARNING RISK OF ELECTRIC SHOCK Disconnect or turn off power before installation or servicing. Verify that supply voltage is correct by comparing it with the luminaire label information. Make all electrical and grounded connections in accordance with the National Electrical Code (NEC) and any applicable local code requirements. All wiring connections should be capped with UL approved recognized wire connectors. WARNING RISK OF BURN Allow lamp/fixture to cool before handling. Do not touch enclosure or light source. Do not exceed maximum wattage marked on luminaire label. Follow all manufacturer s warnings, recommendations and restrictions for: driver type, burning position, mounting locations/methods, replacement and recycling. CAUTION RISK OF INJURY Wear gloves and safety glasses at all times when removing luminaire from carton, installing, servicing or performing maintenance. Avoid direct eye exposure to the light source while it is on. CAUTION RISK OF FIRE Keep combustible and other materials that can burn, away from lamp/lens. Do not operate in close proximity to persons, combustible materials or substances affected by heat or drying. Healthcare Lighting 3 Kilmer Rd, Edison, NJ 08817 1-855-868-6980 Page 1 of 17
LED IMPORTANT SAFETY INSTRUCTIONS CAUTION: RISK OF PRODUCT DAMAGE Never connect components under load. Do not mount or support these fixtures in a manner that can cut the outer jacket or damage wire insulation. Unless individual product specifications deem otherwise: Never connect an LED product directly to a dimmer packs, occupancy sensors, timing devices, or other related control devices. LED fixtures must be powered directly off a switched circuit. Unless individual product specifications deem otherwise: Do not restrict fixture ventilation. Allow for some volume of airspace around fixture. Avoid covering LED fixtures with insulation, foam, or other material that will prevent convection or conduction cooling. Unless individual product specifications deem otherwise: Do not exceed fixtures maximum ambient temperature. Only use fixture in its intended location. LED products are Polarity Sensitive. Ensure proper Polarity before installation. Electrostatic Discharge (ESD): ESD can damage LED fixtures. Personal grounding equipment must be worn during all installation or servicing of the unit. Do not touch individual electrical components as this can cause ESD, shorten lamp life, or alter performance. Some components inside the fixture may not be serviceable. In the unlikely event your unit may require service, stop using the unit immediately and contact an ABL representative for assistance. Always read the fixtures complete installation instructions prior to installation for any additional fixture specific warnings. Please see product specific installation instructions for additional warnings or any applicable FCC or other regulatory statements. Failure to follow any of these instructions could void product warranties. For a complete listing of product Terms and Conditions, please visit www.acuitybrands.com. Our Brands Indoor/Outdoor Indoor Lighting Outdoor Lighting Controls Daylighting Lithonia Lighting Gotham American Electric Lighting DARK TO LIGHT SunOptics Carandini Healthcare Lighting Antique Street Lamps LC&D Holophane Mark Architectural Lighting Hydrel ROAM RELOC Peerless Tersen Sensor Switch Light Concepts Renaissance Lighting Synergy Winona Lighting Acuity Brands Lighting, Inc. assumes no responsibility for claims arising out of improper or careless installation or handling of its products. ABL LED General Warnings, Form No. 503.203 2010 Acuity Brands Lighting, Inc. All rights reserved. 12/01/10 Healthcare Lighting 3 Kilmer Rd, Edison, NJ 08817 1-855-868-6980 Page 2 of 17
IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL SAFETY INSTRUCTIONS! SAVE THESE INSTRUCTIONS AND DELIVER TO OWNER AFTER INSTALLATION To reduce the risk of death, personal injury or property damage from fire, electric shock, falling parts, cuts/abrasions, and other hazards please read all warnings and instructions included with and on the fixture box and all fixture labels. Before installing, servicing, or performing routine maintenance upon this equipment, follow these general precautions. Installation and service of luminaires should be performed by a qualified licensed electrician. Maintenance of the luminaires should be performed by person(s) familiar with the luminaires construction and operation and any hazards involved. Regular fixture maintenance programs are recommended. It will occasionally be necessary to clean the outside of the refractor/lens. Frequency of cleaning will depend on ambient dirt level and minimum light output which is acceptable to user. Refractor/lens should be washed in a solution of warm water and any mild, non-abrasive household detergent, rinsed with clean water and wiped dry. Should optical assembly become dirty on the inside, wipe refractor/lens and clean in above manner, replacing damaged gaskets as necessary. DO NOT INSTALL DAMAGED PRODUCT! This luminaire has been properly packed so that no parts should have been damaged during transit. Inspect to confirm. Any part damaged or broken during or after assembly should be replaced. If the lamp is marked (Hg) it contains Mercury. Follow all disposal laws. See www.lamprecycle.org. These instructions do not purport to cover all details or variations in equipment nor to provide every possible contingency to meet in connection with installation, operation, or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s or owner s purposes, this matter should be referred to Acuity Brands Lighting, Inc. WARNING RISK OF ELECTRIC SHOCK WARNING RISK OF BURN Disconnect or turn off power before installation or servicing. Verify that supply voltage is correct by comparing it with the luminaire label information. Make all electrical and grounded connections in accordance with the National Electrical Code (NEC) and any applicable local code requirements. All wiring connections should be capped with UL approved recognized wire connectors. Allow lamp/fixture to cool before handling. Do not touch hot lens, lamp, guard, or enclosure. Do not exceed maximum wattage marked on luminaire label. Follow all lamp manufacturer s warnings, recommendations and restrictions on lamp operation including but not limited to: ballast type, burning position, replacement, and recycling. Use only lamps that comply with ANSI standards. CAUTION RISK OF INJURY CAUTION RISK OF FIRE Wear gloves and safety glasses at all times when removing luminaire from carton, installing, servicing or performing maintenance. Avoid direct eye exposure to the light source while it is on. Keep combustible and other materials that can burn away from lamp/lens. Do not operate in close proximity to persons, combustible materials or substances affected by heat or drying. Please see product specific installation instructions for additional warnings or any applicable FCC or other regulatory statements. Failure to follow any of these instructions could void product warranties. For a complete listing of product Terms and Conditions, please visit www.acuitybrands.com. Our Brands Indoor/Outdoor Indoor Lighting Outdoor Lighting Controls Daylighting Lithonia Lighting Gotham American Electric Lighting DARK TO LIGHT SunOptics Carandini Mark Architectural Lighting Antique Street Lamps LC&D Holophane Peerless Hydrel ROAM RELOC Renaissance Lighting Tersen Sensor Switch Light Concepts Winona Lighting Synergy Healthcare Lighting Acuity Brands Lighting, Inc. assumes no responsibility for claims arising out of improper or careless installation or handling of its products. 2010 Acuity Brands Lighting, Inc. All rights reserved. 12/01/10 ABL General Warnings, Form No. 503.204 Healthcare Lighting 3 Kilmer Rd, Edison, NJ 08817 1-855-868-6980
CONTROLS IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL SAFETY INSTRUCTIONS! SAVE THESE INSTRUCTIONS AND DELIVER TO OWNER AFTER INSTALLATION To reduce the risk of death, personal injury or property damage from fire, electric shock, falling parts, cuts/abrasions, and other hazards please read all warnings and instructions included with and on the fixture box and all fixture labels. Before installing, servicing, or performing routine maintenance upon this equipment, follow these general precautions. Installation and service should be performed by a qualified licensed electrician. Maintenance should be performed by qualified person(s) familiar with the products construction and operation and any hazards involved. Regular maintenance programs are recommended. DO NOT INSTALL DAMAGED PRODUCT! This product has been properly packed so that no parts should have been damaged during transit. Inspect to confirm. Any part damaged or broken during or after assembly should be replaced. These instructions do not purport to cover all details or variations in equipment nor to provide every possible contingency to meet in connection with installation, operation, or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s or owner s purposes, this matter should be referred to Acuity Brands Lighting, Inc. WARNING RISK OF ELECTRIC SHOCK Disconnect or turn off power before installation or servicing. Verify that supply voltage is correct by comparing it with the product information. Make all electrical and grounded connections in accordance with the National Electrical Code (NEC) and any applicable local code requirements. All wiring connections should be capped with UL approved recognized wire connectors. All unused connector openings must be capped. WARNING RISK OF BURN or FIRE Do not exceed maximum wattage, ratings, or published operating conditions of product. Do not overload. Follow all manufacturer s warnings, recommendations and restrictions to ensure proper operation of product. CAUTION RISK OF INJURY Wear gloves and safety glasses at all times when installing, servicing or performing maintenance. Always read the fixtures complete installation instructions prior to installation for any additional fixture specific warnings. Failure to follow any of these instructions could void product warranties. For a complete listing of product Terms and Conditions, please visit www.acuitybrands.com. Our Brands Indoor/Outdoor Indoor Lighting Outdoor Lighting Controls Daylighting Lithonia Lighting Gotham American Electric Lighting DARK TO LIGHT SunOptics Carandini Mark Architectural Lighting Antique Street Lamps LC&D Holophane Peerless Hydrel ROAM RELOC Renaissance Lighting Tersen Sensor Switch Light Concepts Winona Lighting Synergy Healthcare Lighting Acuity Brands Lighting, Inc. assumes no responsibility for claims arising out of improper or careless installation or handling of its products. ABL LED General Warnings, Form No. 503.203 2010 Acuity Brands Lighting, Inc. All rights reserved. 12/01/10 Healthcare Lighting 3 Kilmer Rd, Edison, NJ 08817 1-855-868-6980 Page 4 of 17
CONTROLS IMPORTANT SAFETY INSTRUCTIONS CAUTION: RISK OF PRODUCT DAMAGE Electrostatic Discharge (ESD): ESD can damage product(s). Personal grounding equipment must be worn during all installation or servicing of the unit. Do not touch individual electrical components as this can cause ESD and affect product performance. Do not stretch or use cable sets that are to short or are of insufficient length. Do not tamper with contacts. Do not modify the product. Do not change or alter internal wiring or installation circuitry. Do not use product for anything other than its intended use. If installing latching springs: ensure that the springs are fully engaged prior to moving to next connection. If installing wiring systems: Materials and component parts of a manufacturing wiring system as described in Article 604 of the National Electric Code and Underwriters Laboratories Standard for Safety #183 MUST BE installed. Please see product specific installation instructions for additional warnings or any applicable FCC or other regulatory statements. Failure to follow any of these instructions could void product warranties. For a complete listing of product Terms and Conditions, please visit www.acuitybrands.com. Our Brands Indoor/Outdoor Indoor Lighting Outdoor Lighting Controls Daylighting Lithonia Lighting Gotham American Electric Lighting DARK TO LIGHT SunOptics Carandini Mark Architectural Lighting Antique Street Lamps LC&D Holophane Peerless Hydrel ROAM RELOC Renaissance Lighting Tersen Sensor Switch Light Concepts Winona Lighting SynergySwitch Healthcare Lighting Acuity Brands Lighting, Inc. assumes no responsibility for claims arising out of improper or careless installation or handling of its products. ABL LED General Warnings, Form No. 503.203 2010 Acuity Brands Lighting, Inc. All rights reserved. 12/01/10 Healthcare Lighting 3 Kilmer Rd, Edison, NJ 08817 1-855-868-6980 Page 5 of 17
HMX2 LDR GRID MOUNTING INSTRUCTIONS WARNING: THIS LIGHT FIXTURE IS DESIGNED FOR INSTALLATION IN A T-GRID-TYPE SUSPENDED CEILING. THE FIXTURE MUST BE SUSPENDED FROM STRUCTURAL MEMBERS OF THE BUILDING ABOVE THE CEILING GRID. IT IS THE RESPONSIBILITY OF THE PERSON INSTALLING THE LIGHT FIXTURE TO ENSURE THAT THE MATERIALS, HARDWARE AND BUILDING STRUCTURAL MEMBERS THAT ARE SELECTED WILL SUPPORT THE LIGHT FIXTURE(S) AND THAT THEY MEET ALL APPLICABLE BUILDING AND SAFETY CODES. MUST be installed by qualified electrician. ALL LIGHT FIXTURES ARE 100% BENCH TESTED BEFORE LEAVING OUR FACTORY. Note: This luminaire is typically sold as a set of 2 fixtures, designed to be installed slightly above and beyond the foot of the patient bed, to provide optimum, unobstructed illumination at the appropriate locations. The installation includes 2 fixtures and one wall control. The luminaire set is also available as a single fixture, in which case there is only one light fixture to install, and one wall control. STEP 1 Fixture must be secured for plenum by others. Note: The fixture must be oriented with the electrical power box towards the hospital bed headwall to assure proper lens and control operation (see figure 1B). Attach support wires to fixture through housing as shown. Place fixture in 2 x 2 ceiling grid opening, maintaining adequate support for fixture. Securely attach upper ends of support wires/chains to building structural members above fixture, putting some tension in wires. Alternately, up to 3/8 diameter rods can be used to support fixture using the four (4) knockouts provided near the four corners. HEADWALL BED 72" x 36" 78 78 36" POWER BOX DOCTOR 1/A 2/B 24" 71 ½ Figure 1B Figure 1A Healthcare Lighting 3 Kilmer Rd, Edison, NJ 08817 1-855-868-6980 Page 6 of 17
HMX2 LDR GRID MOUNTING INSTRUCTIONS STEP 2 Open the fixture door by first removing the two screws that secure it to the fixture. The door should remain handing on the hinge. Next, ensure that the swing-arms are positioned over the ceiling grid or over the frame. Figure 2A Figure 2B STEP 3 Tighten the swing-arm screws until the arms clamp firmly against the ceiling/grid (these screws have a red washer to easily identify them); do not over-tighten. Figure 3A Figure 3B Note Remove lint and finger prints from the lens using acrylic cleaner or soap and water. The lens has abrasion resistant coating; do NOT use ammonia or vinegar glass cleaner. Healthcare Lighting 3 Kilmer Rd, Edison, NJ 08817 1-855-868-6980 Page 7 of 17
HMX2 LDR SHEET ROCK MOUNTING INSTRUCTIONS Sheet Rock Installation See sheet rock cutout size chart below. Note - fixture MUST be secured to the plenum by contractor at the job site or by others. POWER BOX SIDE DOOR HINGE SIDE Sheet Rock Cutout FIXTURE MUST BE SEALED TO PLENUM Fixture Mounting Healthcare Lighting 3 Kilmer Rd, Edison, NJ 08817 1-855-868-6980 Page 8 of 17
WIRING AND WALL CONTROL INSTALLATION Connection for power supply Connect AC line to fixture leads per wiring diagram. Connection for wall switch Connect CAT5 cable from wall switch to the outside of the conduit box. Double LDR wall plate installation instruction See wall control pad wiring below for reference Healthcare Lighting 3 Kilmer Rd, Edison, NJ 08817 1-855-868-6980 Page 9 of 17
WIRING AND WALL CONTROL INSTALLATION Before installing the wall control Install 4 square x 3-1/2 deep box (provided by others) for wall control pad. Connect (2) LDR fixtures to wall control pad using (2) RJ45 CAT 5 cables. Follow Cat 568B connection diagram for pin assignments. STEP 1 Plug each of the RJ45 (CAT 5) cables into the sockets on the control circuit board and the opposite cable ends to each RJ45 (CAT 5) socket located on the LDR fixtures (see previous page). Insert and secure the control circuit board assembly into the 4 square wall box using #8-32 flat head screws provided (orient as shown, note UP decal). Figure 1A Figure 1B STEP 2 Attach the ribbon cable from the control circuit board to the back of the wall plate control pad as shown (avoid twisting the ribbon cable). Figure 2A Healthcare Lighting 3 Kilmer Rd, Edison, NJ 08817 1-855-868-6980 Page 10 of 17
WIRING AND WALL CONTROL INSTALLATION STEP 3 Before assembling the wall control pad into the wall box test to verify the control keypad operates each fixture as desired. Each of the ON/OFF buttons turns each fixture on and off, the ADJUST buttons activates each fixture lamp for movement and dimming functions, the upper (4) arrow controls provide tilt and pan orientation of the light beam and the (2) lower arrow buttons provide bright and dimming controls. Simply reverse the RJ45 (CAT 5) cables at the wall control pad if the controls operate opposite fixtures. Verify that the electrical control/connector box in the fixture, in the ceiling, is located towards the patient bed headwall so that controls work as desired. Align the (2) spring clips on the back of the wall control plate with the slots in the circuit board assembly. Gently press the wall plate into the wall box until the spring clips snap into the slots in the circuit board assembly. Note if engaging the spring clips to the circuit board becomes problematic, washers may be needed to back the circuit board assembly off of the wall box. This completes the installation and now the unit(s) are ready for use. Figure 3A Figure 3B Single LDR wall plate installation instruction See wall control pad wiring below for reference Healthcare Lighting 3 Kilmer Rd, Edison, NJ 08817 1-855-868-6980 Page 11 of 17
WIRING AND WALL CONTROL INSTALLATION Before installing the wall control Install 4 square x 3-1/2 deep box (provided by others) for wall control pad. Connect (1) LDR fixture to wall control pad using (1) RJ45 CAT 5 cable. Follow Cat 568B connection diagram for pin assignments. STEP 1 Plug the cross-over cable into the RJ45 jack in the circuit board assembly. Plug the RJ45 cable from the LDR fixture into the RJ45 jack on the crossover cable. Figure 1A Figure 1B STEP 2 Attach the ribbon cable to the back of the wall plate as shown. Avoid twisting the ribbon cable. Figure 2A Healthcare Lighting 3 Kilmer Rd, Edison, NJ 08817 1-855-868-6980 Page 12 of 17
WIRING AND WALL CONTROL INSTALLATION STEP 3 Before assembling the wall control pad into the wall box test to verify the control keypad operates each fixture as desired. Each of the ON/OFF buttons turns each fixture on and off, the ADJUST buttons activates each fixture lamp for movement and dimming functions, the upper (4) arrow controls provide tilt and pan orientation of the light beam and the (2) lower arrow buttons provide bright and dimming controls. Simply reverse the RJ45 (CAT 5) cables at the wall control pad if the controls operate opposite fixtures. Verify that the electrical control/connector box in the fixture, in the ceiling, is located towards the patient bed headwall so that controls work as desired. Align the spring clips on the back of the wall plate with the slots in the circuit board assembly. Press the wall plate into the wall box until the spring clips snap into the slots in the circuit board assembly. Note if engaging the spring clips to the circuit board becomes problematic, washers may be needed to back the circuit board assembly off of the wall box. Figure 1A Figure 1B Contact Engineering Department for any other configurations Healthcare Lighting 3 Kilmer Rd, Edison, NJ 08817 1-855-868-6980 Page 13 of 17
WIRELESS CONTROLLER SETUP When the wireless remote option is selected for the LDR a jumper needs to be removed from LDR 1/A for wireless remote to work properly. LDR 1/A is designated by the fixture to the left of the patient bed looking from the doctor s perspective. This can be done by following the below steps. STEP 1 Open the door of the fixture by removing the two screws securing the door to the housing. Figure 1A STEP 2 Carefully remove the 3 screws holding the motorized light assembly to the housing in Figure 2. The assembly will swing downward allowing easy access to the control circuit board in the top right as seen in Figure 3. Figure 2A Figure 2B STEP 3 To set LDR 1/A to mode 1 remove the small 2 pin jumper on the top right of the circuit board labeled JP6. Once complete close the motorized light assembly with 3 screws and the door with 2 screws. Figure 3A Figure 3B Healthcare Lighting 3 Kilmer Rd, Edison, NJ 08817 1-855-868-6980 Page 14 of 17
CONTROL SCHEME & RANGE OF MOTION Below is a schematic for a typical room setup with estimated ranges of motion. The various wall control schemes are depicted for reference. Note values listed for range of motion are estimates. True values can differ between fixtures. Please contact Engineering Department for any questions. HEADWALL Wall Control Example: Scheme 1 BED 72" x 36" LEFT RIGHT NURSE NURSE DOCTOR POWER BOX POWER BOX 1/A 2/B Control Scheme Room Schematic Wall Control Example: Scheme 2 Range of Motion Healthcare Lighting 3 Kilmer Rd, Edison, NJ 08817 1-855-868-6980 Page 15 of 17
MAINTENANCE INSTRUCTIONS Maintenance MUST be performed by qualified electrician. Mechanical Checks of Pan & Tilt Motor Assemblies Before you start, verify that the Lamp Tube Assembly has NOT shifted during shipment and that it is properly centered before controlling the LDR via Keypad. Now verify that both the Pan Motor and Tilt Motors Aluminum Link with a bearing on the end is seated in their respective track (as shown on pages 17). Using the keypad Rotate the lamp Assembly to see if everything is operating properly for the Pan Motor i.e. Motor is not slipping in the coupling assembly. Linkage stays in the track, and there is no binding / catching from the lamp tube assembly to the center panel. Then using the keypad Control the Up & Down Motion of the Lamb Tube Assembly to check the Tilt Motor Assembly Verify Motor is not slipping in the coupling assembly. Linkage stays in the track, and there is no binding / catching of the Lamp Tube assembly. Bearing Setscrew Setscrew Pan Motor Link Assembly Tilt Motor Link Assembly Check Tilt & Pan Motor Coupling Setscrews Using a 1.5mm Allen-Wrench re-tighten the four (4) Setscrews on both motors. Tighten the (4) Set Screws on the Coupling using a 1.5mm Allen Wrench. Close-up of Motor Coupling Motor Assembly Healthcare Lighting 3 Kilmer Rd, Edison, NJ 08817 1-855-868-6980 Page 16 of 17
MAINTENANCE INSTRUCTIONS Pan Link Alignment Check If the pan operation is not functioning properly upon installation of the fixture, it is possible that the pan motor link has slipped off the pan arm shaft in shipping. Follow the instructions below to check the alignment. STEP 1 Open the door of the fixture by removing the two screws securing the door to the housing. Remove the three screws securing the inner door and carefully position it to rest on the hinge. Open door Open inner door STEP 2 Check to see that roller/bearing (A) on the end of the pan link is aligned within the pan arm shaft (B). If not aligned, ensure roller engages pan arm as seen below. Pan link & shaft not aligned Pan link & shaft aligned properly Contact Engineering Department for any other configurations Healthcare Lighting 3 Kilmer Rd, Edison, NJ 08817 1-855-868-6980 Page 17 of 17