The Arctic Coke Cooler consists of a Cooler and a Nucleator/Ice-Up Platform. The cooler is designed to chill the beverages to about 20 24 F. The Ice-Up Platform, mounted to the side of the cooler, will form a slush in the beverage when it is activated. The Ice-up Platform is built by Sanmina. The Cooler is manufactured by Metalfrio. The Metalfrio model # is NG5CHC. The cooler is basically a common cooler with a Wellington Refrigeration controller. The controller is set to cycle the refrigeration system on at approximately 26.6 F (-3 C) and cycle off at approximately 23 F (-5 C). The cooler is designed to chill the product on the top shelf, Coca-Cola, to the coldest point. The product on the middle shelf, Sprite, is chilled to about one degree warmer. The product(s) on the bottom shelf, Diet Coke and/or POWERADE mountain berry blast, are chilled to about 2 degrees warmer than the top shelf. Ice-Up Platform Operation: When the cold, at freezing point, beverage is placed in the Stainless Steel Cup on the Ice-Up Platform, the Red activation button is pressed. This energizes a low voltage electrical circuit creating a vibration in the liquid. The vibration changes the pattern of the Molecules in the liquid to form crystals/slush in the liquid. The vibration can t be seen, heard or felt. However, the formation of the Slush can be observed. Operating voltage is 12 VDC 4 amp The Ice-Up Platform and Cooler are The Ice-Up Packaged Platform Separately and Cooler are T Arctic COKE Cooler 1
LEDs Inside Cooler Indicate Cooler Status, Ready/Not Ready Green LED = Ready (cooler @ temperature) Red LED = NOT Ready (cooler NOT @ temperature) Ice-Up Platform Stainless Steel Cup Must be filled with water to the level indicator inside cup Activation Button Arctic COKE Cooler 2
Ice-Up Platform Installation To Install the Arctic Coke Cooler and Ice-Up Platform 1. Place the Arctic Coke Cooler on the counter in its permanent location and level cooler 2. Unbox the Ice-Up Platform (it is recommended, to prevent damage, that the Ice-Up Platform be unboxed at the installation location) 3. DO NOT use the Coca-Cola sign as a grab point to lift the Ice-Up Platform. Lift the platform as you see demonstrated in the pictures 3. Place the Ice-Up Platform on the counter on the right side (left side facing) of the Arctic Coke Cooler. Align the Velcro strips and press the Ice-Up Platform against the cooler. Arctic COKE Cooler 3
Ice-Up Platform Installation 4. Plug the Ice-Up Platform into the 12VDC receptacle on the rear right side of Arctic Coke Cooler (left side as viewing cooler from front) Properly align the twist lock plug (note yellow tab offset to about the 7 o clock position) Push plug into receptacle. Turn plug to the right until the yellow locking tab is at about the 9 o clock position and the locking tab snaps into place. To remove plug, pull yellow locking tab out, turn plug to left, and pull plug out. 5. Plug cooler into a 115VAC 20 amp dedicated outlet. Cool-down Times Warm product 12 hours Cold product (40 F or less) 4 hours Initial cool down, with a warm cabinet, my take longer. 4 ½ to 6 hours are recommended on initial cool down Link to an operation and installation video is below https://vimeo.com/216001889/e8f632829f Arctic COKE Cooler 4
Ice-Up Platform Installation 6. Verify Ice-Up Platform is powered up completely Coca-Cola Sign Lit Ice-Up Platform Backlight Lit Ice-Up Platform Actuation Button Lit Arctic COKE Cooler 5
OPERATING INSTRUCTIONS Instructions for Using the Coca-Cola Arctic Coke Cooler 1. Ready Ensure the Green LED is illuminated 2. Choose Select a beverage from the cooler and close the cooler door 3. Tilt Slowly tilt the package upside down 4. Tilt Again Slowly tilt the package right-side up 5. Place Place the package in the stainless steel cup on the Ice-Up Platform 6. Press Depress the red button and watch the magic 7. Remove Remove when backlight brightness decreases and slush is present in bottle 8. Cap It! To maximize the effect and to prevent spillage, put the cap back on the bottle after taking a sip Arctic COKE Cooler 6
DAILY CHECKLIST TO BE PERFORMED BY THE STORE TEAM 1. Load Packages Load the Arctic COKE cooler in the evenings and allow at least 4 hours (cold product) and 12 hours (warm product) for the beverages to chill to the correct temperatures. Note that the Green LED will change to Red when the cooler is loaded with product. This is normal. The LED will go to Green, READY, when the cabinet and product reaches the proper temperature. Top Shelf Coca-Cola Middle Shelf Sprite Bottom Shelf POWERADE mountain berry blast or Diet Coke 2. Check for Frozen Bottles in the Arctic COKE cooler In rare instances, bottle(s) may freeze solid inside the cooler. If this occurs, the bottle(s) should be removed immediately. If the liquid has not permanently deformed the package, it should be placed in a standard cooler or the cold vault. If the package has been permanently deformed, it should be discarded. Note: in most instances, completely frozen bottles are due to the bottle being activated on the ice-up platform and then placed back in the Arctic Cooler. A bottle being placed on the ice-up platform and forming slush should never be placed in the Arctic Cooler. Frozen bottles and bottles with slush are to be placed in the cold vault or a standard cooler. 3. Maintain the water level in the Ice-Up Platform s Stainless Steel Cup The Stainless Cup on the Ice-Up platform must be half-filled with water to operate. Check the machine periodically throughout All the 68 day Bottlers to make parcticipated sure that the bowl is half-filled with water. If packages are not forming slush when placed on 95%+ the Stainless of ALL Cup, Bottler ensure Operated that the vending cup is half-filled equipment with was water. labeled by January 2014 4. Empty water 1,275,000+ and dry ABA the Stainless decals placed Cup at (vending), the of $.4mm the day invested At the end of the day, the water should be removed from the Stainless Cup via a clean cloth, and refilled the next morning. The Cup will require cleaning, especially in areas with hard water. If build up occurs in the cup, a Citric Acid based cleaned should be used to clean the cup. If the outlet is 24/7, remove the water and clean the cup at least once a day, preferable during the slowest shift. Arctic COKE Cooler 7
Arctic COKE OPERATING INSTRUCTIONS Instructions for Daily Maintenance 1. Load Load the Arctic COKE cooler in the evenings 2. Frozen Bottles Remove any frozen bottles and place them in the cold vault; do not place them back in the Arctic COKE Cooler 3. Stainless Cup Maintain the water level in the Ice-Up Platform s Stainless Cup 4. Package Ready When the light turns Green, the packages are ready 5. Clean up Empty water from Ice-Up Platform s Stainless Cup at the end of the day, Cleaning solution A Citric Acid based cleaner should be used to clean the stainless cup. Arctic COKE Cooler 8
FREQUENTLY ASKED QUESTIONS 1. How does the machine work? The coolers are specially designed to optimize package temperature so that the beverages are prone to freeze. By removing the package, turning the package upside down and then right side up, and then placing in the stainless cup, the package will begin to form a slush. THE PRODUCT/PACKAGE IS NOT CHEMICALLY ALTERED IN ANY WAY; the machine simply leverages science to create the slush. If the customer has additional questions, or you are contacted by the media, please direct them to Coca-Cola Journey, http://www.coca-colacompany.com/ 2. Why is slush not forming in the beverage on the Ice-Up Platform? In rare instances, slush may not form in the beverage after being used with the Ice-Up Platform. If this occurs, try the following step: Make sure the consumers are slowly tilting the bottle upside-down and right-side up before placing in the stainless cup. If the issue continues after several attempts in the stainless cup, instruct the customer to place that package aside and try another package. The package should be placed into a normal cooler or the cold vault. 3. Why is the product spilling over after the cap is opened? In rare instances, diet sparkling beverages may spill over the top of the bottle after the consumer has opened the cap. If this occurs, instruct the consumer to place the cap on the beverage while it s not being consumed. 4. Why does the LED turn RED Extended door 95%+ openings of ALL should Bottler be minimized Operated to vending ensure that equipment the cooler was and product labeled are by at January the right 2014 temperature. If the door is left open for more than 10 seconds, the indicator light will turn red alerting the user to close the door. Please remind consumers that the door 15,500,000+ should be closed vend as strips soon as to the date, beverage over is $3.8mm removed. invested 5. What happens Estimated if the $15mm+ consumer in uses labor the to machine update but vend decides strips not and to purchase apply the decal beverage? If a customer uses the Ice-Up Platform to create slush in the bottle and then decides that they do not want to purchase the beverage, the beverage should not be placed back into the Arctic Coke cooler. The beverage should be set aside, allowed to thaw, and then placed in a standard cooler or cold vault. Arctic COKE Cooler 9
FREQUENTLY ASKED QUESTIONS 6. Why does it take so long for slush to form in bottle? The beverage must be placed in the Ice-Up Platform s stainless steel cup within 30 seconds of being removed from the cooler. If the customer waits too long and the slush does not form, ask them to set the package aside and take a new package from the Arctic COKE cooler. Place the package that has warmed up in a standard cooler or the cold vault. 7. Can the consumer use other beverages in the machine? NO. Consumers are not to use the Ice-Up Platform with beverages that are not taken from the Arctic COKE cooler. 8. Why has the machine stopped working? If for some reason the machine is no longer operating, please check the following: 1. The unit is plugged into a dedicated circuit 2. The green light is illuminated 3. Cold air and fans are blowing, when door is opened 4. All Ice-Up 68 Bottlers platform s parcticipated stainless steel cup is filled with water at least ½ way 5. If all of these items have been verified, and the unit is still not working, please contact your Coca-Cola representative and arrange to have the unit swapped Arctic COKE Cooler 10
Optional Stand with Casters Available from IDW and CCP IDW Part Number - 130.316.10 CCP Part Number -146760 Arctic COKE Cooler 11
Servicing the Arctic COKE Cooler and Ice-Up Platform Cooler: The cooler/freezer is just a cooler/freezer Three differences between the Arctic COKE Cooler and Legacy coolers R290 (propane refrigerant) Wellington Controller Chills beverages to 20 24 F Refrigeration deck can be pulled out for ease of service Ice-Up Platform: Sealed unit and is not repairable If unit will not power up, Check for 12VDC at power receptacle If power is present, replace Ice-Up Platform No power at receptacle, troubleshoot power driver board Arctic COKE Cooler 12
Wellington Controller N = Neutral white wire P = 115V into Controller - black wire S1 = 115V to Evaporator Motor brown wire S2 = 115V to LED Driver Board yellow wire R = 115V to Defrost Coil orange wire Approximate 3.3 VDC Inputs C = 115V to Compressor blue wire Arctic COKE Cooler 13
Wellington Controller Adjusting the set point on the Wellington controller. In adjusting the set point, keep in mind: During normal operation, the cabinet temperature is displayed on the controller. The differential between cut-in and cut-out is approx. 3.6 o F. The adjustable range is approximately 9 o F (19.4 28.0) The factory setting is, cut-in 23 o F - cut-out is 26.6 o F. The 23 o F (cut-in) is the set point. When changing the set point, the cut-in changes. The cut-out will move accordingly to sustain the 3.6 o differential. 1. Activated To lower in June or raise 2013 across the set entire point, Company touch Owned the down fleet arrow. The set point All will 68 Bottlers display parcticipated 2. 95%+ Then, of ALL touch Bottler the Operated DOWN vending arrow equipment to lower was the labeled temperature by January or 2014 UP arrow to 15,500,000+ raise the vend temperature. strips to date, Max over set $3.8mm point invested (28.0) Min set point (19.4) 3. 1,275,000+ Once the ABA desired decals placed set point (vending), to displayed, $.4mm invested touch the Right (defrost) button to lock in the new set point. Arctic COKE Cooler 14
Wellington Controller Replacing a Wellington Controller The Wellington controller is attached to a mounting bracket and secured to the under side of the cooler with 4 screws. To remove or replace the controller, follow the below instructions: 1. Remove 4 screws securing the controller s retaining bracket to the bottom of the cooler. 2. With the controller dropped down, remove the back wiring cover from the controller. This is done by prying up one side of cover and pulling the cover off. 3. Take note of the wiring, remove the wiring and pull the controller and retaining bracket out of the cooler. 4. To remove the controller, from the retaining bracket, press in on the front of the piece in the middle of the Side Clip and push the Side Clip back. Arctic COKE Cooler 15
Wellington Controller Replacing a Wellington Controller 5. With the Side Clip as far back as it will go, lift the back of Side Clip and slide the Side Clip out of channel. 6. Repeat for other side of controller 7. To reinstall, align Side Clip tabs with channel and push Clip in until it is tight against controller s retaining bracket Arctic COKE Cooler 16
Key Contacts for Field Service Feedback, on the performance and consumer acceptance of the Arctic COKE Cooler is encouraged. Please direct feedback to gdickerson@coca-cola.com with Arctic COKE Cooler in the subject field of the email. Service/Technical Questions: Senior Technical Advisor, 1-800-817-2653 Glenn Dickerson, (864)-940-5316, gdickerson@coca-cola.com Chris Tucker, (404) 676-2934 chtucker@coca-cola.com Metalfrio Solution Daniel Sanchez, (210) 651-3100, dsanchez@metalfrio.com IDW (contact for optional stand) Steve Mobley, 404-327-8893, SMobley@idw-usa.com An electronic copy of this document and a link to the video are posted on the CCP web site under, Coolers>Metalfrio Arctic COKE Cooler 17