Clipper 12 Carpet Extractor Operating Instructions (ENG) MODELS: CLP12 1.008-025.0 From Serial Number (Ref No1*) *See Serial Number Page in Spare Parts List or call manufacturer 86401560-B 06/02/15
Machine Data Label This carpet extractor is an electrical powered, portable carpet extractor intended for commercial use. The appliance sprays a cleaning solution onto the carpet agitates the wet carpet, and then extracts the soiled solution back into the unit's recovery tank. The appliance is fitted with and a hand tool for cleaning upholstery and stairs. Warranty Registration Thank you for purchasing a Kärcher North America product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to : http://warranty.karcherna.com/ For customer assistance: 1-800-444-7654 2
Table of Contents Machine Data Label..........................2 Table of Contents...........................3 How To Use This Manual.....................4 Safety IMPORTANT SAFETY INRUCTIONS.........5 HAZARD INTENSITY LEVEL..................7 Safety Labels..............................9 Electrical.................................10 Grounding Instructions......................10 Operations Technical Specifications.....................12 Components / Controls Locations..............14 Filling the Clipper..........................17 Machine Operation.........................19 Cleaning Procedure........................21 Accessory Tool Usage......................24 Maintenance Service Schedule..........................25 Periodic Maintenance......................26 Daily / Regular Maintenance.................26 Vacuum Motor Replacement.................27 Belt Replacement..........................28 Solution Pump Replacement.................29 Troubleshooting...........................30 Suggested Spare Parts......................31 3
How To Use This Manual This manual contains the following sections: How to Use This Manual Safety Operations Maintenance Suggested Spare Parts The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual. Model: Date of Purchase: Serial Number: Dealer: Address: Phone Number: Sales Representative: The SAFETY section contains important information regarding hazardous or unsafe practices of the machine. Levels of hazards are identified that could result in product damage, personal injury, or severe injury resulting in death. The OPERATIONS section is to familiarize the operator with the operation and function of the machine. The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order: Periodic Daily / Regular Troubleshooting NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. NOTE: The manual part number is located on the lower right corner of the front cover. The model and serial number of your machine is located on the back of the machine. 4
Safety IMPORTANT SAFETY INRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. See Grounding Instructions. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. Use only indoors. Do not use outdoors or expose to rain. Do not allow machine to be used as a toy. Close attention is necessary when used by or near children. Use only as described in this manual. Use only manufacturer s recommended components and attachments. Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center. Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow. This machine is intended for cleaning carpet only. Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes. This machine is not suitable for picking up health endangering dust. Turn off all controls before unplugging. Do not operate this machine near flammable fluids, dust or vapors. Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately. READ AND SAVE THESE INRUCTIONS 5
Safety IMPORTANTES MESURES DE SÉCURITÉ L utilisation d un appareil électrique demande certaines précautions: LIRE TOUTES LES INRUCTIONS AVANT DE FAIRE FONCTIONNER (CET APPAREIL). blessure : Pour réduire le risque d'incendie, d'électrocution ou de Ne pas laisser l appareil sans surveillance lorsqu il est branché. Débrancher lorsque l appareil n est pas utilisé et avant l entretien. Pour reduire les risques de choc electrique, ne pas utiliser à l exterieur et ne pas aspirer de matières humides. Ne pas permettre aux enfants de jouer avec l appareil. Une attention particulière est nécessaire lorsque l appareil est utilisé par des enfants ou à proximité de ces derniers. Utiliser cet appareil conformément aux instructions du présent manuel uniquement. N'utiliser que les composantset les accessoires conseillés par le fabricant. Ne pas utiliser si le cordon ou la fiche est endommagé. Retourner l appareil à un atelier de réparation s il ne fonctionne pas bien, s il est tombé ou s il a été endommagé, oublié à l extérieur ou immergé. Ne pas tirer soulever ou traîner l appareil par le cordon. Ne pas utiliser le cordon comme une poignée, le coincer dans l embrasure d unée porte ou l appuyer contre des arêtes vives ou des coins. Ne pas faire rouler l appareil sur le cordon. Garder le cordon à l écart des surfaces chaudes. Ne pas débrancher en tirant sur le cordon. Tirer plutôt la fiche. Ne pas toucher la fiche ou l appareil lorsque vos mains sont humides. N insérer aucun objet dans les ouvertures. Ne pas utiliser l appareil lorsqu une ouverture est bloquée. S assure que de la poussière, de la peluche, des cheveux ou d autres matières ne réduisent pas le débit d air. Cette machine est destinée pour nettoyer le tapis seulement. Ne pas aspirer de matiéres en combustion ou qui dégagent de la fumée, comme des cigarettes, des allumettes ou des cendres chaudes. Cette machine n est pas adaptée au ramassage de poussières dangereuses. Mettre toutes les commandes à la position ARRÊT avant de débrancher l appareil. Ne as aspirer des liquides inflammables ou combustibles, comme de l essence, et ne pas faire fonctionner dans des endroits où peuvent se trouver de tels liquides. L entretien et les réparations de la machine doivent être effectuées par un personnel qualifié. Si de la mousse ou du liquide sort de la machine, la mettre hors tension immédiatement. CONSERVER CES INRUCTIONS 6
Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage. FOR SAFETY: To Identify actions which must be followed for safe operation of equipment. Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel. FOR SAFETY: DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use manufacturer approved replacement parts. 7
Safety Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions : NIVEAU D'INTENSITÉ DU DANGER Il existe trois niveaux d'intensité du danger, identifiés par des termes d'avertissement - AVERTISSEMENT, ATTENTION et POUR VOTRE SÉCURITÉ. Le niveau d'intensité du danger est déterminé par les définitions suivantes : AVERTISSEMENT - Les dangers ou des pratiques contraires à la sécurité qui POURRAIENT entraîner des blessures personnelles ou la mort. ATTENTION - Les dangers ou des pratiques contraires à la sécurité qui pourraient entraîner des blessures personnelles légères ou des dégâts sur le produit ou d'autres biens. POUR DES RAISONS DE SÉCURITÉ : Pour identifier les actions qui doivent être exécutées pour un fonctionnement sûr de l'équipement. Signaler immédiatement tout dommage subi par la machine ou fonctionnement défectueux. Ne pas utiliser la machine si elle ne fonctionne pas correctement. Ci-dessous se trouvent les informations indiquant les conditions potentiellement dangereuses pour l'opérateur ou l'équipement. Lire attentivement ces informations. Être conscient que ces conditions peuvent survenir. Repérer tous les dispositifs de sécurité sur la machine. Suivre les étapes nécessaires de formation du personnel qui utilise la machine. POUR DES RAISONS DE SÉCURITÉ : NE PAS FAIRE FONCTIONNER LA MACHINE : Sauf si le personnel est formé et autorisé. Sauf si le manuel d'utilisation est lu et compris. Dans des zones inflammables ou explosives. Dans des zones contenant des objets susceptibles de tomber LORS DE L'ENTRETIEN DE LA MACHINE : Éviter les pièces mobiles. Ne pas porter de vêtements, vestes, chemises ou manches vagues lors de l'entretien de la machine. Utiliser les pièces de rechange approuvées par le fabricant. 8
Safety Labels Safety NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre représentant autorisé pour un remplacement rapid 86242230 Warning Label 9
Safety Electrical In the USA, this machine operates on a standard 15 amp 115V, 60 Hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. Extension Cords If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet (15.5m) in length. Grounding Instructions This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in Fig. A. A temporary adapter that looks like the adapter in Fig. C may be used to connect this plug to a 2-pole receptacle as shown in Fig. B, if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal screw. Grounding Pin GROUNDING CONNECTION USING AN ADAPTOR Grounded Grounded Outlet Box Outlet Adaptor FIGURE A Adaptor Tab for Grounding Screw FIGURE C Metal Screw FIGURE B Note: Adaptors are not allowed in Canada. Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet; have a proper outlet installed by a qualified electrician. Le raccordement incorrect du conducteur de terre d'équipement peut entraîner des risques d'électrocution. Vérifiez auprès d'un électricien qualifié ou d'un responsable de l'entretien si vous avez quelque doute que ce soit quant au raccordement à la terre de votre prise murale. Ne modifiez pas la fiche fournie avec l'appareil : si elle ne correspond pas à la prise murale, faites installer une prise adéquate par un électricien qualifié. Utilisez-le uniquement sur des réceptacles protégés GFCI. 10
Notes 11
Operations Technical Specifications ITEM Weight Length Height Width Wheels Solution Spray Power Cable Vacuum Shoe Electrical Electrical Vacuum Motor Brush Brush Speed Solution Pump Solution Capacity Recovery Capacity MEASURE 105 lbs (48 kg) 28 inches (71 cm) 46 inches (117 cm) 24 inches (61 cm) 2x 10 inch dia. (25 cm) wheels by 2 inches 2 Quick Change Jets 50 ft (12.7 m) (14 gauge) 20 inches (51 cm) cast aluminum with spring loaded down pressure 115V, 15 A, 60 Hz 3 stage, 1 hp, 99 cfm (2.80 cubic meters/min.), Waterlift 117 inches (297 cm) 18 inches (45.7 cm) 1000 rpm 100 PSI, Diaphragm style, Internal bypass 12 gallons (45.5 ltr) 12 gallons (45.5 ltr) 12
Operations This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. Cet appareil n'est pas prévu à l'usage des personnes (enfants y compris) avec des possibilités physiques, sensorielles ou mentales réduites, ou le manque d'expérience et de connaissance, à moins qu'ils aient été donnés la surveillance ou l'instruction au sujet de l'utilisation de l'appareil par une personne chargée de leur sûreté. Des enfants devraient être dirigés pour s'assurer qu'ils ne jouent pas avec l'appareil. 13
Operations Components / Controls Locations 1. Main Handle. Used to pull and maneuver machine. 2. Handle Adjustment. Used to adjust height of handle, and allow machine to be used in "PUSH" or "PULL orientation. 3. Electrical Cord. 4. Solution Switch. Turns on pump. Continuous position (bottom) activates electro-valve to dispense solution to floor through jets. Intermittent position (up) requires operator to depress 1 of 3 trigger switches to dispense solution. Center position is off. 5. Brush Motor Switch. Turns on brush motor. 6. Vacuum Motor Switch. Turns on vacuum motor. 7. Trigger Switches. Activates electro-valve to dispense solution to floor through jets when solution switch is in the intermittent position. 8. Brush Motor Circuit Breaker. 6 amp. Breaker protecting brush motor. 9. Vacuum Motor Circuit Breaker. 15 amp. Breaker protecting vacuum motor. 10. Recovery Dump Hose. Facilitates draining dirty cleaning solution. 14
Operations Components 1. Solution Accessory Tool Hookup. Used for various auxiliary cleaning tools. 2. Vacuum Hose Door. Used to connect various auxiliary 1 ½ inch cleaning tool vacuum hoses. 3. Brush Height Adjustment. Used to regulate brush height from storage position to various carpet heights. 4. Recovery Tank. Used to collect dirty cleaning solution. 5. Solution Tank. Used to hold cleaning solution. 6. Solution Dump Hose. Facilitates draining excess cleaning solution from solution tank. 7. Recovery Tank Dome. 8. Solution Tank Lid. 9. Solution Tank Fill Hose. 10. Vacuum Shoe. 11. Brush Housing. 12. Front Lifting Handle. 13. Cleaning Solution Filter. 15
Operations Components 1. Solution Intake Cover. 2. Vacuum Intake Cover. 3. Float Shut-Off. 4. Clean-Out Opening. 5. Pour Spout. 6. Lift Handle. 16
Operations Filling the Clipper NOTE: Use clean bucket of water to fill solution tank. Do not put defoamer, solvents, spotter or prespray chemicals in the solution tank. Do not allow water to spill into vacuum motor inlet. Dry spillage from top of solution tank before replacing recovery tank. Ne pas mettre d antimousse, de solvants, de détacheur ou de produits chimiques de prépulvérisation dans le réservoir à solution. Ne pas laisser l eau se déverser dans l entrée du moteur de l aspirateur. Essuyer tout écoulement dans le haut du réservoir à solution avant de remettre le réservoir de récupération en place. Suitable Chemicals Alkalis Detergents Hydroxides Soaps Vinegar * Product Trademark Names Non-Compatible Chemicals Aldehydes Aromatic Hydrocarbons SP Butyls Carbon Tetrachloride Clorox* Chlorinated Bleaches Chlorinated Hydrocarbons Lysol* Methyl Ethel Ketone (MEK) Perchorethylene (perc) Phenolics Trichlorethylene D-Limonene 17
Operations 1. Remove electrical cord and literature from recovery tank. 2. Remove solution tank lid. 3. Fill the solution tank with 12 gallons (45.5 ltr) of water, that is no more than 140 F (60 C). 4. Add 12oz-24oz (356ml - 711ml) of cleaning chemical. 18
Operations 5. Replace solution tank lid. Machine Operation 1. Plug cord into grounded outlet. NOTE: Be sure dome is seated on recovery tank, and float shut-off is installed correctly. 2. Adjust brush to proper setting. NOTE: For good operation the brush must skim the carpet. If circuit breaker trips raise brush to prevent damage to motor or carpet. 3. Turn on brush and vacuum motor switches ("ON"="I"). Turn on solution switch for continuous spray or set switch to intermittent to allow use of trigger switches. 19
Operations 4. Adjust handle to comfortable operating position. Tip machine back by main handle to move to starting point. 5. Lower machine to floor. 6. Select continuous setting to start solution spray or select intermittent setting to enable use of trigger switches to start solution spray. The intermittent setting requires the operator to hold any one of the three trigger switches in the "on" position with the fingers, and is typically used in small areas where short cleaning passes are made. The continuous setting allows the operator to set the switch in the "on" position with one touch, and is typically used in large areas where long cleaning passes are made. 7. This machine can be operated in either direction. a. For smaller areas operate the machine by pulling rearward. b. For larger unobstructed areas, flip the handle and use the machine's brush assisted propelling motion. 20
Cleaning Procedure Operations 1. Start at wall closest to power outlet. For small areas, pull straight back without pushing down on handle. 1 ft. (30cm) 2. Release intermittent trigger switches or turn off continuous setting on solution switch approximately 1 foot before ending cleaning pass. 3. Push down on handle to raise vacuum shoe and brush before moving to the next cleaning pass. Overlap brush contact area approximately 1inch. 21
Operations Cleaning Procedure - continued 4. Start at wall closest to power outlet. For large areas flip handle and operate machine in parallel passes, overlapping brush path. Clean perimeter last. 5. During operation, observe the following: The Clipper is equipped with clear internal covers to facilitate operator viewing of dirty solution and vacuum air flow. During operation, observe the vacuum intake cover. Large amounts of water or foam entering the vacuum system can damage the vacuum motor. NOTE: If you notice either condition, shut down the machine immediately. Empty recovery tank and/or add defoamer to recovery tank. 6. Use right side of machine for cleaning against walls. 7. After cleaning, turn off all controls, return brush to storage position and carefully unplug machine. 22
Operations 8. To speed drying, use an air mover fan. 9. Empty recovery tank by releasing dump hose. Use a hose with cold water to clean out the recovery tank. Also drain solution tank after each use. 23
Operations Accessory Tool Usage Use only one of the following acceptable accessory tools. 8.600-061.0 - ANDARD WAND 8.600-060.0 - DELUXE PROFESSIONAL WAND 8.603-154.0 - HOSE ASM, C HANDTOOL U19821 1. Pull back collar and insert over machine mounted fitting, then release collar to lock into place. 2. Lift door on front of vacuum shoe and insert 1 1/2 inch hose cuff into hole. 3. Turn on vacuum motor switch and set solution switch to intermittent position. NOTE: Be sure brush switch is in off position and brush is in storage position. 4. Squeeze handle on accessory tool to begin cleaning. 24
Maintenance Service Schedule Maintenance Daily Weekly Quarterly Check machine for cord damage. * Check recovery dome and gasket for damage and cleanliness. * Check brush - should be clean with no lint or strings attached. * Inspect vacuum shoe for blockage; remove fibers with coat hanger, etc. * Check hoses for wear, blockages, or damage. * Check handles, switches, and knobs for damage. * Check vacuum motor intake filter and clean. * Run one gallon of water through system. * Clean out recovery tank and check float valve to make sure it moves freely. * Clean out solution tank and remove and clean vacuum intake screen. * Clean outside of all tanks and check for damage. * Run vacuum motor for at least one minute to allow motor to dry. * Store with dome off tank to allow the tank to dry. * Check all bearings for noise * Check all gaskets for wear and leakage * Check vacuum intake screen for damage; replace if necessary. * Check pump pressure; observe spray pattern and check with gauge if necessary * Check and clean solution screen. * Check belts for wear and replace as necessary. * Check brush for wear; ensure bristles are not damaged. * Check cables for fraying. * Check the spray bar (manifold) for damage; replace if broken or bent. * Check condition of vacuum shoe and frame for damage. * Check overall performance of machine. * Check vacuum motor carbon brushes. * 25
Maintenance Periodic Maintenance Twice a month, flush a white vinegar solution (One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow-dry. 8. Check cooling air screen (located on frame behind left wheel) for lint or debris. 9. Check float and shut-off screen and clean as necessary. NOTE: Always store machine with brush in "Store" position. NOTE: Do not use pins, wire, etc. to clean nozzles as this could destroy spray pattern. Periodically inspect all hoses, electrical cables and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss. If the cable insulation is broken or frayed, repair or replace it immediately. Don't take chances with electrical fire or shock. Daily / Regular Maintenance Before making any adjustments or repairs to the machine, disconnect the power cord from electrical source. 1. Empty unused cleaning solution from the solution tank. 2. Inspect and clean filter screen in solution tank. 3. Flush pumping system with 4 or 7 liters of clean, hot water. 4. After each use, rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 1-10 bleach to water solution. Waste water should be disposed of properly. 5. Check for and remove any lint or debris around vac shoe. 6. Check spray jets for full spray pattern. 7. Remove lint and dirt build-up from brush and housing. NOTE: Brush removal. a. To remove brush, grab and pull brush out from end opposite drive belt (operator's right). Remove other end from brush driver. b. To install brush, line up slots in brush core with pin in driver on drive belt side (operator's left) and push brush onto driver. Then snap bearing end (opposite end) of brush into retaining clip. 26
Maintenance Vacuum Motor Replacement Only qualified maintenance personnel are to perform the following repairs. Seul le personnel d'entretien qualifié peut effectuer des réparations. 1. Turn off all switches and unplug machine. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Locate the vacuum motor wires and disconnect at the connector. Close the solution tank. 5. Remove the (6) screws holding the vacuum motor cover to the solution tank. 6. Remove the vacuum motor. 7. Reverse process to install vacuum motor. 27
Maintenance Belt Replacement Only qualified maintenance personnel are to perform the following repairs. Seul le personnel d'entretien qualifié peut effectuer des réparations. 1. Turn off all switches and unplug machine. 2. Remove recovery tank and brush. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Loosen the (4) screws that hold the brush motor in place and slide motor forward to release tension in belt. 5. Remove the (2) screws that fasten the vacuum shoe links to the brush housing. 6. Remove the (3) screws that fasten the side plate to the brush housing to remove belt. NOTE: All components associated with driving the brush will come out with the side plate. 7. Reverse process to install belt. 28
Maintenance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs. Seul le personnel d'entretien qualifié peut effectuer des réparations. 1. Turn off all switches and unplug the machine. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Remove solution hoses from fittings in pump. 5. Remove the (2) screws that fasten the pump to the frame. 6. Reverse process to install pump. 29
Maintenance Troubleshooting PROBLEM CAUSE SOLUTION Is the cord plugged in. Plug in cord. No Power, Nothing Circuit breaker tripped in building. Reset breaker. Runs Faulty switch. Call for service. Faulty power cord or pigtail. Call for service. Vacuum circuit breaker tripped. Reset breaker. Vacuum Motor Will Faulty main vacuum switch. Call for service. Not Run. Loose wiring. Call for service. Faulty vac motor. Call for service. Debris lodged in vac shoe. Remove debris from vac shoe. Dome gasket defective or missing. Replace as necessary. Vacuum Motor Runs But Suction Is Poor Vacuum hose cracked or hose cuff loose. Replace or repair as necessary. Recovery tank full / float ball stuck in the up Turn off vac motor. Drain and rinse recovery position. tank. Main pump switch off. Turn on. Poor Or No Water Flow (Carpet Is Streaky) Brush Does Not Spin Jets clogged or missing. Solution filter clogged. Faulty solenoid. Brush switch off. Brush circuit breaker tripped. Brush belt broken. Faulty brush motor. Clean using a vinegar /water solution or replace. Drain solution tank and clean solution filter. Call for service. Turn on brush switch. Reset circuit breaker. Replace as necessary. Call for service. 30
Suggested Spare Parts PART NO. DESCRIPTION SERIAL # NOTES 86001140 BRUSH, ASM, 15 IN Brush Assembly 86001100 BELT, 180J6 MICRO-V Brush Assembly 86004570 JET BODY, MINI PROMAX BODY Pump 86004580 JET, MINI PROMAX 9504 Pump 86003630 FLOAT, SHUT-OFF Recovery Tank 86003330 DOME ASM, CLP FAM Recovery Tank 86007970 RAINER, 3/8 IN. NPT 60 MESH Solution Tank 86135320 BRUSH SET, 120V VAC, WINDSOR Solution Tank 31
Table of contents 115V CLIPPER 12 (1.008-025.0) 9020 FRAME ASSEMBLY 9030 BRUSH ASSEMBLY 9040 PUMP 9050 VACUUM SHOE 9060 CONTROL PANEL 9070 SOLUTION TANK & VACUUM 9080 RECOVERY TANK Valid on 27.09.2018 2 3 6 9 11 13 16 19 Page 1 / 20
115V CLIPPER 12 (1.008-025.0) POS Description Quantity Unit 9020 FRAME ASSEMBLY 9030 BRUSH ASSEMBLY 9040 PUMP 9050 VACUUM SHOE 9060 CONTROL PANEL 9070 SOLUTION TANK & VACUUM 9080 RECOVERY TANK Valid on 27.09.2018 Page 2 / 20
9020 FRAME ASSEMBLY Valid on 27.09.2018 Page 3 / 20
9020 FRAME ASSEMBLY POS Article no. Description Quantity Unit 1 8.630-007.0 HUBCAP, 9.75" WHEEL, BLACK 2 8.603-308.0 FRAME, CLIPPER 12 3 8.600-434.0 Hose assembly 1.5 BLK VAC X 15.5 4 8.600-166.0 HUBCAP, 5/8" SHAFT 5 8.623-882.0 HARNESS, MAIN CLP/ADM 6 8.623-961.0 HINGE, TANK TO FRAME 7 8.602-615.0 MOTOR ASM, BRUSH CLP FAMILY 8 8.600-564.0 NUT, 10-32 HEX NYLOCK L GR2 ZNPLT 10.000 9 8.600-581.0 NUT, 1/4-20 HEX NYLOCK SS 3.000 10 8.619-853.0 FOAM TAPE, 1/8T X 3/4 1SDA FT 11 8.624-943.0 PLATE, BRUSH MTR CLAMP 12 8.600-602.0 Belt pulley 1.4 OD, 6GR, MICRO-V 13 8.625-448.0 SPACER, HANDLE PIVOT 14 8.623-820.0 GEAR, 40 TOOTH 15 8.622-374.0 SCREW, 1/4-20 X.59 PHPNHMS SS 16 8.627-398.0 SCREW, 10-32 X.75 PHPNHMS SS 10.000 17 8.600-571.0 NUT, 1/4-20 HEXRW LK L ZNPLT 3.000 18 8.601-063.0 WASHER, 1/4 SS 19 8.601-066.0 WASHER 1/4 EXTLK SS 20 8.601-065.0 WASHER,.203 X.562 X.040 FLT 10.000 21 8.600-655.0 SCREW, 10-32 X.25 SCHSET KCP L NP 22 8.625-619.0 RAIN RELIEF, 90 DEGREE 23 8.627-661.0 SCREW, 1/4-20 X 1.25 PHPNHMS SS 24 8.622-605.0 WHEEL, 9.75" X 1.5" 25 8.606-623.0 AXLE, 5/8 X 17.06L 26 8.613-449.0 HEAT SHRINK, 3/4 ID UL/CSA 10.000 FT 27 8.625-309.0 SEAL, FRAME/TANK 28 8.623-314.0 CLAMP, 2.0" WORM GEAR 29 8.627-650.0 SCREW, 5/16-18 X 3.5 SCHCS BLKOX 6.000 30 8.627-913.0 WASHER, 5/16 SPLT L ZNPLT 6.000 31 8.606-929.0 BRKT, HANDLE SUPPORT 32 8.606-930.0 BRKT, CLP HANDLE SUPPORT LT 33 8.627-476.0 SCREW, 1/4-20 X.5 HHCS L GR5 ZNPLT Valid on 27.09.2018 Page 4 / 20
9020 FRAME ASSEMBLY POS Article no. Description Quantity Unit 34 8.600-653.0 SCREW, 1/4-20 X 1 PHPNHMS SS 35 8.627-216.0 PIN, ROLL 1/8 X 1 SS Valid on 27.09.2018 Page 5 / 20
9030 BRUSH ASSEMBLY Valid on 27.09.2018 Page 6 / 20
9030 BRUSH ASSEMBLY POS Article no. Description Quantity Unit 1 8.600-073.0 AXLE, ROLLER 2 8.622-889.0 Bearing R6 3/8ID 3 8.600-090.0 BEARING,.500 X 1.125 X.375 BALL 2RS 4 8.600-110.0 Belt 180J6 MICRO-V 5 8.622-715.0 Adapter ADAPTER, BRUSH BRG. MACHINED 6 8.600-130.0 BRKT, BRUSH PULLEY 7 8.600-131.0 BRKT, BRUSH HEIGHT 8 8.600-865.0 PIN, COTTER RING 1/4 X.041 X.844 9 8.634-224.0 SPACER,.81 X 1.06 X.125 10 8.624-097.0 HOUSING, BRUSH, 18" 11 8.639-674.0 LABEL, BRUSH HEIGHT 12 8.609-308.0 LINKAGE, ASM, BRUSH HEIGHT 13 8.600-511.0 LINKAGE ASM, ROLLER SUPPORT 14 8.600-512.0 LINK, ROLLER, FRONT 15 8.600-513.0 Lever HEIGHT ADJUMENT 16 8.600-564.0 NUT, 10-32 HEX NYLOCK L GR2 ZNPLT 4.000 17 8.600-585.0 NUT, 3/8 PUSH L 18 8.624-941.0 PLATE, BRUSH HOUSING RH 19 8.624-942.0 Plate BRUSH HOUSING LH 20 8.600-593.0 Plate AXLE RETAINER 21 8.625-068.0 PULLEY, 2.2 OD, 6GR, MICRO-V 22 8.600-622.0 PIN, ROLL 1/4 X 1.25 L ZNPLT 23 8.600-643.0 Roller 1.9 DIA X 10.5 LG 24 8.600-651.0 SCREW, 10-32 X.625 PHFLHMS SS NP 25 8.600-659.0 SCREW, 10-32 X.5 PHPNHMS SS NP 6.000 26 8.600-665.0 SCREW, 10-32 X.5 PHFLHMS SS 7.000 27 8.600-670.0 SCREW, 10-32 X.375 PHFLHMS SS 28 8.627-553.0 SCREW, 10-24 X.5 SCHCS SS 29 8.601-064.0 Washer #10 LOCK EXT AR SS 4.000 30 8.601-065.0 WASHER,.203 X.562 X.040 FLT 6.000 31 8.600-703.0 SCREW, 1/4-20 X.625 PHTRHMS L NP 4.000 32 8.623-063.0 BRUSH, 18L X 3.38OD G2 33 8.625-171.0 Tolerance ring 7/8ID X 1/2W Valid on 27.09.2018 Page 7 / 20
9030 BRUSH ASSEMBLY POS Article no. Description Quantity Unit 34 8.600-307.0 CLIP, BEARING 35 8.600-337.0 DRIVER, BRUSH 36 8.627-833.0 SHOULDER BOLT, 3/8 X.375L SS 37 8.627-277.0 Ring 1/2 EXT. SNAP 38 8.627-251.0 PIN, CLEVIS 1/4 X.5 L ZNPLT 39 8.600-603.0 PULLEY ASM, BRUSH 40 8.600-339.0 DRIVER ASM, BRUSH 41 8.600-115.0 BRUSH ASM, 18 IN 42 8.600-475.0 KIT, BRNG/ADPTR EXTCTR Valid on 27.09.2018 Page 8 / 20
9040 PUMP Valid on 27.09.2018 Page 9 / 20
9040 PUMP POS Article no. Description Quantity Unit 1 8.600-247.0 COUPLING, 1/4 ANCHOR W/1" HEX 2 8.600-248.0 Connector 1/8FPT X 1/4 TUBEQC 3 8.600-347.0 ELBOW, SWIVEL, 1/4MPTX1/4TUBE 4 8.600-349.0 ELBOW,SWIVEL,3/8MPTX3/8TUBE,QC 5 8.600-457.0 JET BODY, MINI PROMAX BODY 6 8.600-458.0 JET, MINI PROMAX 9504 7 8.600-564.0 NUT, 10-32 HEX NYLOCK L GR2 ZNPLT 8 8.602-639.0 PUMP ASM, 115V 100PSI W/CONN 9 8.625-014.0 PLUG, 9/16 OD BLK NYLON 10 8.627-441.0 SCREW, 10-32 X 1.25 PHPNHMS SS 11 8.627-375.0 SCREW, 1/4-20 X.625 HHCS SS NP 12 8.600-364.0 FITTING,1/4 TUBE,"Y~, QC 13 8.600-836.0 TEE. 3/8MPT X 3/8 TUBE, QC 14 8.602-694.0 Valve complete SOLENOID CLP FAMILY 15 8.601-081.0 WASHER, 1/4 FNDR SS 16 8.601-065.0 WASHER,.203 X.562 X.040 FLT 4.000 17 8.601-082.0 Washer 7/16 X 3/4 X.19RUBBER 18 8.600-559.0 Nipple 1/4 CLOSE 19 8.600-558.0 Nipple 1/4 FPT QD 20 8.600-350.0 ELBOW, 1/4 MPT X 3/8 TUBE, QC 21 8.627-429.0 SCREW, 10-32 X.375 PHPNHMS SS 22 8.600-440.0 Hose 3/8ID NYL11 YLW X 29" 23 8.626-740.0 WIRE, 22" GRN/18 76011 X 76011 24 8.628-189.0 Hose 3/8ODX1/4ID URTHN X 29" 25 8.600-435.0 Hose 3/8ID NYL11 YLW X 5.75" 26 8.628-190.0 Hose 1/4ID NYL11 YLW X 5" 3.000 27 8.625-302.0 SCREEN, INTAKE 28 8.619-740.0 ELBOW, 1/8NPT REET Valid on 27.09.2018 Page 10 / 20
9050 VACUUM SHOE Valid on 27.09.2018 Page 11 / 20
9050 VACUUM SHOE POS Article no. Description Quantity Unit 1 8.622-735.0 ARM, VAC SHOE PARALLEL 4.000 2 8.623-476.0 COVER, ACCESSORY PORT 3 8.600-581.0 NUT, 1/4-20 HEX NYLOCK SS 4.000 4 8.600-679.0 SCREW, 10-32 X.375 SLTDHWH L BLKOX 5 8.627-512.0 SCREW, 1/4-20 X.75 PHPNHMS L ZNPLT 4.000 6 8.600-684.0 SCREW, 1/4-20 X 1 PHFLHMS L ZNPLT 4.000 7 8.600-813.0 SPACER,.062 X.375 X.312 AL 8.000 8 8.625-863.0 VAC SHOE, 18" 9 8.600-812.0 Spring EXT.38D X2.75L X.049W 10 8.601-063.0 WASHER, 1/4 SS 4.000 11 8.601-070.0 WASHER, 3/8 X.75 X.125 WV 8.000 12 8.600-378.0 GASKET, ACCESSORY PORT Valid on 27.09.2018 Page 12 / 20
9060 CONTROL PANEL Valid on 27.09.2018 Page 13 / 20
9060 CONTROL PANEL POS Article no. Description Quantity Unit 1 8.600-124.0 Strip terminal 115V (3-4-3) 2 8.600-198.0 BREAKER, 15A 250VAC 50VDC 3 8.623-021.0 BREAKER, 6A VDE CIRCUIT 4 8.600-201.0 BOOT, 3/8 CIRCUIT BREAKER 5 8.624-089.0 Housing CLP HANDLE PIVOT 6 8.623-432.0 CORD ASM, 14/3 X 22" YLW 7 8.600-313.0 Contact ELECTRICAL, FLAT 3.000 8 8.600-314.0 Contact ELECTRICAL, BENT 3.000 9 8.600-409.0 HANDLE, CLP12 WELDED 10 8.600-410.0 Hand grip CONTROL PANEL FRONT 11 8.600-411.0 HANDLE, CONTROL PANEL REAR 12 8.600-501.0 Lock HANDLE POSITION 13 8.600-579.0 NUT, 1/2-13 HEXTHIN NYLOCK L ZNPLT 14 8.627-399.0 SCREW, 6-32 X.375 PHPNHMS SS 15 8.600-567.0 NUT, 1/2-14 CONDUIT LK L ZNPLT 16 8.608-153.0 Plate CONTROL PANEL, CLP/ADM 17 8.627-798.0 SCREW, 5/16-18 X.5 SCHSET CONE BLKOX 4.000 18 8.600-714.0 Switch SP 2-POSITION ROCKER 19 8.600-720.0 Switch DPDT3-POSITION ROCKER 20 8.625-618.0 RAIN RELIEF, 1/2 NPT (.48ID) 21 8.640-139.0 TRIGGER, SWITCH, YLW 3.000 22 8.639-580.0 Label CONTROL PANEL, CLP/ADM 23 8.600-576.0 NUT, 6-32 HEXRW LK L ZNPLT 24 8.600-581.0 NUT, 1/4-20 HEX NYLOCK SS 4.000 25 8.627-651.0 SCREW, 1/2-13 X 4.75 HHCS L GR5 ZNPLT 26 8.622-684.0 SPRING, COMP.88D X1.4L X.100W 27 8.600-687.0 SCREW, 10 X.5 PHPNHSMS TYPEB BLK 9.000 28 8.600-662.0 SCREW, 6-32 X.25 PHPNHMS SS 6.000 29 8.627-902.0 WASHER, 6 EXTLK SS 30 8.627-415.0 SCREW, 1/4-20 X 1.75 HHCS L GR5 ZNPLT 4.000 31 8.600-671.0 SCREW, 6-32 X 1 SLTDPNHMS BLK NP 32 8.601-072.0 WASHER, M10 FNDR L ZNPLT 33 8.601-075.0 WASHER 3/8 X.497 X.022 INTLK Valid on 27.09.2018 Page 14 / 20
9060 CONTROL PANEL POS Article no. Description Quantity Unit 34 8.619-848.0 CLIP, POWER CORD 35 8.623-882.0 HARNESS, MAIN CLP/ADM 36 8.623-411.0 CORD SET,14/3 SJTW-A X 50' YLW 37 8.627-284.0 RING, 2" DIA SPLIT 38 8.625-617.0 Strain relief CORD HOOK 39 8.600-312.0 Cable.06 X 40, 0707, SS 40 8.600-683.0 SCREW, 10-32 X 1 PHPNHMS L ZNPLT 41 8.600-570.0 NUT, 10-32 HEXRW LK L ZNPLT 3.000 42 8.601-066.0 WASHER 1/4 EXTLK SS 6.000 43 8.600-641.0 Ring 1/4 KLIP 44 8.609-298.0 LEVER ASM, CLP HANDLE ADJ 45 8.600-679.0 SCREW, 10-32 X.375 SLTDHWH L BLKOX 5.000 46 8.600-287.0 CORD, 1/8" X 12~ 47 8.639-690.0 CARD, INRUCTION CLP12 48 8.600-237.0 Clamp 7/16 DIA NYLON UL 49 8.624-504.0 Label ground symbol Valid on 27.09.2018 Page 15 / 20
9070 SOLUTION TANK & VACUUM Valid on 27.09.2018 Page 16 / 20
9070 SOLUTION TANK & VACUUM POS Article no. Description Quantity Unit 1 8.623-314.0 CLAMP, 2.0" WORM GEAR 2 8.623-315.0 CLAMP, 3/8 HOSE (D-SLOT) 3 8.600-308.0 COVER, VAC MOTOR 4 8.600-309.0 COVER, BELT 5 8.623-550.0 ELBOW, 3/8MPT X 3/8TUBE PLC 6 8.600-379.0 GASKET, TANK TO VAC COVER 7 8.600-392.0 GASKET, VAC COVER (CLP FAMILY) 8 8.628-188.0 HOSE, 1/2 IDX.09W CLR X 12.5" 9 8.624-010.0 HOSE, 1.5 BLK VAC X 5.0 10 8.600-434.0 Hose assembly 1.5 BLK VAC X 15.5 11 8.624-098.0 Housing VAC MOTOR 12 8.613-532.0 X-REF TO 9.848-176.0 Item text1: SERVICE ONLY 12 8.602-688.0 VAC MOTOR ASM, CLP FAMILY 13 8.627-569.0 SCREW, 10-16 X 1 PHPNH HL 6.000 14 8.603-228.0 TANK, CLP SOLUTION 15 8.625-907.0 VENT, COOLING AIR LARGE 16 8.601-065.0 WASHER,.203 X.562 X.040 FLT 8.000 17 8.600-797.0 Strainer 3/8 IN. NPT 60 MESH 18 8.601-063.0 WASHER, 1/4 SS 3.000 19 8.622-374.0 SCREW, 1/4-20 X.59 PHPNHMS SS 3.000 20 8.623-326.0 CLAMP, 3.5" WORM GEAR 21 8.600-395.0 GASKET, TANK, L-F 22 8.600-396.0 GASKET, TANK, L-R 23 8.600-397.0 GASKET, TANK, RH 24 8.619-794.0 HOSEBARB, 3/8MPTX1/2 90D DL 25 8.600-660.0 SCREW, 10-16 X.75 PHPNH HL SS 26 8.626-069.0 HOSE ASM, FCT ADPTR X 60" 27 8.600-287.0 CORD, 1/8" X 12~ 28 8.619-792.0 HOSEBARB, 1/2MPT X 3/8 NYL DL 29 8.623-479.0 COVER, CLP SOLUTION 30 8.624-606.0 LANYARD, 1/4RING X 2.6" 31 8.623-309.0 CLAMP, 1/4 ID HOSE Valid on 27.09.2018 Page 17 / 20
9070 SOLUTION TANK & VACUUM POS Article no. Description Quantity Unit 32 8.639-582.0 LABEL, CLIPPER SIDE 33 8.639-540.0 LABEL, WINDSOR LOGO DOMED 34 8.602-668.0 TANK ASM, SOLUTION CLP12 Item text1: INCLUDES 5, 7, 14, 17, 21, 22, 23, 24 Valid on 27.09.2018 Page 18 / 20
9080 RECOVERY TANK Valid on 27.09.2018 Page 19 / 20
9080 RECOVERY TANK POS Article no. Description Quantity Unit 1 8.600-240.0 Clamp 2.0" WORM GEAR X.312W 2 8.623-314.0 CLAMP, 2.0" WORM GEAR 3 8.600-333.0 DOME ASM, S/C EXTRACTORS 4 8.600-311.0 COVER, REC. TANK (INSIDE) 5 8.623-528.0 DOME, S/C EXTRACTORS 6 8.600-363.0 Float SHUT-OFF 7 8.600-391.0 GASKET, DOME 8 8.600-393.0 GASKET, COVER (REC. TANK) 9 8.600-420.0 Hose 1.5 X 12" DRAIN 10 8.600-451.0 Hose INSERT 11 8.640-140.0 HOSE, CAP, YLW 12 8.600-660.0 SCREW, 10-16 X.75 PHPNH HL SS 6.000 13 8.603-229.0 TANK, CLP RECOVERY 14 8.600-137.0 BRKT, HOSE HOOK 15 8.600-287.0 CORD, 1/8" X 12~ Valid on 27.09.2018 Powered by TCPDF (www.tcpdf.org) Page 20 / 20
86268290 86269400 86092980 86268460 86268430 86268820 86238840 86268830 86268900 86266720 0.250-901.0 - WIRING DIAGRAM - CLIPPER 12 115V 86269290) 86269300)