Page /3 SPECIFICATION SHEET Ed. Document UTE_ Issued Written Verified Approved MP36350 6-05-05 Strizzi Franco
Page /3 INDICE HISTORY... 3 MODIFY RECORDING... 3 INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS FOR SAFE USE... 4. SAFETY RULES... 4. CONFORMITY TO STANDARDS... 4 TECHNICAL DATA... 5. DIMENSIONAL DRAWINGS... 5. TYPE OF PROTECTIONS... 5.3 EXAMPLE MARKING LABEL... 6.4 CERTIFICATES... 6.5 AMBIENT TEMPERATURE RANGE... 6.6 WARNING LABEL... 6 3 IDENTIFICATION CODE... 7 4 ELECTRICAL FEATURES... 9 4. CROSS SECTIONAL AREAS CONDUCTORS & TORQUE... 9 4.. Earth Terminals... 9 4. AUXILIARY CONTACTS... 0 4.3 HOW TO INSTALL AUXILIARY CONTACT... 0 4.3. Electrical Parameters - Auxiliary Contact... 0 4.3. ATEX Certification Auxiliary Contact... 0 4.3.3 IECEx Certification Auxiliary Contact... 0 5 INSTALLATION... 5. SAFETY INSTRUCTIONS... 5. ACCESSORIES... 5.3 TERMINAL FITTING... 6 CABLE GLANDS... 6. BLANKING PLUGS... 6. DRILLING AREA... 7 SERVICING AND MAINTENANCE AND REPAIRING... 7. ROUTINE MAINTENANCE... 7. RESISTANCE TO CHEMICAL AGENT... 7.3 DISPOSAL...
Page 3/3 HISTORY N Ed. Date Written By Verified Change(S) Motivations 08-04-04 Strizzi Franco First Minute - Issued MODIFY RECORDING Rev. Date Section(S) Change(S) Introduced -05-05 All Upgrade as per INERIS demands. 6-05-05 All Upgrade as per INERIS demands. 6-05-05 -- Declaration of Conformity. 30-03-06 -- Branding Label to AMPHENOL 3
Page 4/3 Installation, Operation and Maintenance Instructions for safe use. Safety rules THIS DOCUMENT SHOULD BE READ CAREFULLY BEFORE INSTALLATION are designed as Group II Category equipment and is suitable for use for fixed installation in areas with explosion hazard designated Zone / and Zone /. These operating instructions must be kept in safe place for later consultation. Use EX309- - SOCKET SWITCH only for their intended duty in the undamaged and clean condition, and only where the resistance of the material to the surroundings is assured. No modifications are allowed to the EX309- - SOCKET SWITCH that are not expressly mentioned in this instruction manual. When installing the EX309- - SOCKET SWITCH the clearance and creepage distance shall be duly considered as topic 5.3 table 8. The EX309- - SOCKET SWITCH are available in materials GRP with the following rated current 6A, 3A, 63A, 5A. For all version available the handle is lockable in position 0 and. The plug can be to pull-out only when the handle is in position 0 (zero).. Conformity to Standards The socket EX309 SOCKET SWITCH are designed for Zone / and Zone / according to : EN 60079-0:0, EN 60079-:007, EN 60079-7:007, EN 60079-3:04 EN 60309-:999 +A:007, +A:0 EN 60309-:999 +A:007, +A:0 EN 60309-4:007 +A:0 IEC 60079-0:0, IEC 60079-:007, IEC 60079-7:006, IEC 60079-3:03 IEC 60309-:999, +A:005, +A:0 IEC 60309-:999, +A:005, +A:0 IEC 60309-4:006, +A:0 Electrical Equipment (EN 60947-:007 + A:0, EN 60947-3:009 + A:0) (IEC 60947-:007 + A:00, IEC 60947-3:008 + A:0) They are manufactured and tested in accordance with ATEX directive 04/34/UE, IECEx scheme, state-of-the-art engineering practice and ISO 900. 4
Page 5/3 Technical data. Dimensional Drawings Figure. Type of Protections Ex d e IIC T () Gb Ex tb IIIC T80 C Db IP66 Tamb. () Tcable: (3) () Temperature Class for Gas according to the table. () Ambient temperature range according to the table when different from 0 C to +40 C. (3) Tcable: 80 C for type 504.6 when maximum ambient temperature is +60 C. Tcable: 85 C for type 504.3 when maximum ambient temperature is +60 C. Tcable: 90 C for type 504.63 when maximum ambient temperature is +60 C. 5
Page 6/3.3 Example Marking Label Figure Example of marking label.4 Certificates Atex Certificate INERIS 6 ATEX 0009X IECEx Certificate IECEx INE 6.008X.5 Ambient temperature range EX309-...- SOCKET SWITCH Type Ambient Temperature Range (Ta) Temperature CLASS - Gas Optional Auxiliary Contacts CORTEM M-053x TECHNOR ZBWE EX309-6-... -35 C to +50 C T6 Yes Yes -35 C to +60 C T5 Yes Yes -50 C to +60 C T4 -- -- EX309-3-... -50 C to +50 C T4 -- -- -50 C to +40 C T5 -- Yes -40 C to +60 C T4 -- -- -40 C to +50 C T4 Yes -- -40 C to +40 C T5 Yes Yes EX309-63-... -35 C to +60 C T3 -- -- -35 C to +50 C T3 -- -- -35 C to +40 C T4 Yes Yes EX309-5-... -35 C to +40 C T4 -- -- Max. Surface Temperature - Dust T80 C Table The ambient temperature range will be limited by the component (Auxiliary contacts) with lowest rating. Refer to the label on the specific products. The ambient temperature range is limited by the auxiliary contacts when installed, (see topic 3.) The ambient temperature is marked on the label and should not be used outside this range..6 Warning label DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE IS PRESENT 6
Page 7/3 3 Identification The Series EX309- -... SOCKET SWITCH available part numbers types: EX309- -... SOCKET SWITCH Poles Hz Rated voltage Color Clocking (h) Ampers Amphenol P/N P+E 50/60 00-30V 4 6A EX309-6-304 P+E 50/60 00-50V 6 6A EX309-6-306 P+E 50/60 380-45V 9 6A EX309-6-309 P+E 50/60 480-500V 7 6A EX309-6-307 P+E 300 500 50 500 6A EX309-6-30 P+E D.C. 50 50 3 6A EX309-6-303 P+E D.C. >50 500 8 6A EX309-6-308 3P+E 50/60 00-30V 4 6A EX309-6-404 3P+E 50/60 00-50V 9 6A EX309-6-409 3P+E 50/60 380-45V 6 6A EX309-6-406 3P+E 60 440-460V 6A EX309-6-4 3P+E 50/60 480-500V 7 6A EX309-6-407 3P+E 50/60 600-690V 5 6A EX309-6-405 3P+E 50/60 380/440 3 6A EX309-6-403 3P+E 00 300 50 690 0 6A EX309-6-40 3P+E >300 500 50 690 6A EX309-6-40 3P+N+E 50/60 00-30V 4 6A EX309-6-504 3P+N+E 50/60 08-50V 9 6A EX309-6-509 3P+N+E 50/60 346-45V 6 6A EX309-6-506 3P+N+E 50/60 480-500V 7 6A EX309-6-507 3P+N+E 50/60 600-690V 5 6A EX309-6-505 3P+N+E 60 440-460V 6A EX309-6-5 3P+N+E 50/60 380/440V 3 6A EX309-6-503 3P+N+E >300 500 50 690 6A EX309-6-50 P+E 50/60 00-30V 4 3A EX309-3-304 P+E 50/60 00-50V 6 3A EX309-3-306 P+E 50/60 380-45V 9 3A EX309-3-309 P+E 50/60 480-500V 7 3A EX309-3-307 P+E 300 500 50 500 3A EX309-3-30 P+E D.C. 50 50 3 3A EX309-3-303 P+E D.C. >50 500 8 3A EX309-3-308 3P+E 50/60 00-30V 4 3A EX309-3-404 3P+E 50/60 00-50V 9 3A EX309-3-409 3P+E 50/60 380-45V 6 3A EX309-3-406 3P+E 60 440-460V 3A EX309-3-4 3P+E 50/60 480-500V 7 3A EX309-3-407 3P+E 50/60 600-690V 5 3A EX309-3-405 3P+E 50/60 380/440 3 3A EX309-3-403 3P+E 00 300 50 690 0 3A EX309-3-40 3P+E >300 500 50 690 3A EX309-3-40 3P+N+E 50/60 00-30V 4 3A EX309-3-504 3P+N+E 50/60 08-50V 9 3A EX309-3-509 3P+N+E 50/60 346-45V 6 3A EX309-3-506 3P+N+E 50/60 480-500V 7 3A EX309-3-507 3P+N+E 50/60 600-690V 5 3A EX309-3-505 3P+N+E 60 440-460V 3A EX309-3-5 3P+N+E 50/60 380/440V 3 3A EX309-3-503 3P+N+E >300 500 50 690 3A EX309-3-50 3P+E 50/60 00-30V 4 63A EX309-63-404 3P+E 50/60 00-50V 9 63A EX309-63-409 3P+E 50/60 380-45V 6 63A EX309-63-406 3P+E 60 440-460V 63A EX309-63-4 3P+E 50/60 480-500V 7 63A EX309-63-407 3P+E 50/60 600-690V 5 63A EX309-63-405 3P+E 50/60 380/440 3 63A EX309-63-403 3P+E 00 300 50 690 0 63A EX309-63-40 7
Page 8/3 EX309- -... SOCKET SWITCH Poles Hz Rated voltage Color Clocking (h) Ampers Amphenol P/N 3P+E >300 500 50 690 63A EX309-63-40 3P+N+E 50/60 00-30V 4 63A EX309-63-504 3P+N+E 50/60 08-50V 9 63A EX309-63-509 3P+N+E 50/60 346-45V 6 63A EX309-63-506 3P+N+E 50/60 480-500V 7 63A EX309-63-507 3P+N+E 50/60 600-690V 5 63A EX309-63-505 3P+N+E 60 440-460V 63A EX309-63-5 3P+N+E 50/60 380/440V 3 63A EX309-63-503 3P+N+E >300 500 50 690 63A EX309-63-50 3P+E 50/60 00-30V 4 5A EX309-5-404 3P+E 50/60 00-50V 9 5A EX309-5-409 3P+E 50/60 380-45V 6 5A EX309-5-406 3P+E 60 440-460V 5A EX309-5-4 3P+E 50/60 480-500V 7 5A EX309-5-407 3P+E 50/60 600-690V 5 5A EX309-5-405 3P+E 50/60 380/440 3 5A EX309-5-403 3P+E 00 300 50 690 0 5A EX309-5-40 3P+E >300 500 50 690 5A EX309-5-40 3P+N+E 50/60 00-30V 4 5A EX309-5-504 3P+N+E 50/60 08-50V 9 5A EX309-5-509 3P+N+E 50/60 346-45V 6 5A EX309-5-506 3P+N+E 50/60 480-500V 7 5A EX309-5-507 3P+N+E 50/60 600-690V 5 5A EX309-5-505 3P+N+E 60 440-460V 5A EX309-5-5 3P+N+E 50/60 380/440V 3 5A EX309-5-503 3P+N+E >300 500 50 690 5A EX309-5-50 Table Socket Switch part numbers 8
Page 9/3 4 ELECTRICAL FEATURES Type EX309-..-... SOCKET SWITCH 6/3A 63A CZ053-80A Rated Voltage 400V 500V 690V 400V 500V 690V 690V Category AC3 -- 5A -- -- 50A -- 5A ACA -- -- 3A -- -- 63A 5A AC3A -- 3A -- -- -- 63A 5A 4. Cross Sectional Areas Conductors & Torque Table 3 Type EX309-..-... SOCKET SWITCH In COMMAND-EX 6/3A COMMAND-EX 63A CZ053-80A 5A Switch Terminals Contacts - Torque Cross Sectional Areas Conductors Tightening Torque - (Nm) 0mm² finely-stranded 0.8 6mm² single-wire 0.8 5mm² finely-stranded.5 35mm² single-wire.5 50/70mm² finely-stranded 3.5 Table 4 4.. Earth Terminals Type EX309-..-... SOCKET SWITCH EX309-6-... EX309-3-... EX309-63-... EX309-5-... Earth Terminals Contacts - Torque Cross Sectional Areas Conductors Tightening Torque - (Nm) 0/6mm². Weidmuller Ex e Terminal Type - WPE35 35mm² 50/70mm² CZ053-80A Switch-Earth Terminal 3.5 3.5 Table - 5 9
Page 0/3 4. Auxiliary contacts In the series EX309-..-... SOCKET SWITCH type 6A, 3A, and 63A can be install as optional auxiliary contacts maximum, on model type 5A is not possible to install auxiliary contacts. They are optional accessories with ATEX/IECEx separate certificates. Installation and maintenance shall be done as prescribed by manufacturer documents. Creepage and clearance distances shall comply with IEC/EN 60079-7 at Table, current and maximum dissipated power shall not exceed the maximum value allowed. 4.3 How to install Auxiliary Contact EX309 SOCKET SWITCH 6/3A EX309 SOCKET SWITCH 63A 4.3. Electrical Parameters - Auxiliary Contact Figure 3 The parameters relating to the safety, available only for ATEX certification, is not possible to mount auxiliary contacts for IECEx certification. 4.3. ATEX Certification Auxiliary Contact Type V max - I max Mode of protection ATEX Certificate Ambient Temperature TECHNOR ZBWE 6 400V 4A Ex d e IIC INERIS 0 ATEX 9007U -50 C / +75 C ZBWE 6 600V 4A Ex d e IIC INERIS 0 ATEX 9007U -50 C / +75 C CORTEM Only for 63A Socket M-0530 M-053 400V 4A Ex d e IIC CESI 09 ATEX 06 U -40 C / +80 C Table 6 4.3.3 IECEx Certification Auxiliary Contact Type V max - I max Mode of protection IECEx Certificate Ambient Temperature TECHNOR ZBWE 6 400V 4A Ex d e IIC IECEx INE 3.0063U -50 C / +75 C ZBWE 6 600V 4A Ex d e IIC IECEx INE 3.0063U -50 C / +75 C CORTEM Only for 63A Socket M-0530 M-053 400V 4A Ex d e IIC IECEx CES.003U -40 C / +80 C Table 7 0
Page /3 5 Installation Installation shall be carried out by suitably-trained personnel in accordance with the applicable code of practice (e.g. IEC EN 60079-4) and the provisions of the national safety and accident prevention regulations and this instruction manual. 5. Safety Instructions Use the switch only for its intended purpose. Incorrect or impermissible use or noncompliance with these instructions invalidates our warranty provision. No changes to the switch impairing its explosion protection are permitted. Fit and operate the switch only if it is clean and undamaged. The contact element must be replaced after each short-circuit in the switch main circuit. This is because the device is hermetically sealed and the state of the switching contacts cannot be checked. Any damage can invalidate the Ex protection. 5. Accessories Auxiliary Contacts type see topic 4.3.. Earth-stud (stud, nuts and plain washer) made in brass or in stainless steel AISI 36 Cable-glands and blanking-plugs with separate certificates. 50 MIN Figure 4 - Detail of optional earth-stud Only approved and genuine AMPHENOL accessories must be used. 5.3 Terminal Fitting All wiring must be carried out in accordance with the code of practice and installation standards in hazardous areas like IEC EN 60079-4. Use the correct size of tool and torque (see manufacturer documents) for tightening the terminal clamps (screwdriver or spanner). Creepage and clearance distances shall comply with IEC/EN 60079-7 (table ), electrical parameters shall not exceed the maximum allowed. Note: Minimum creepage and clearance distances that shall be maintained to conductive parts or other live parts are: 50 V 400 V 500 V 630 V Minimum creepage 5 mm 8 mm 0 mm mm 50 V 400 V 500 V 630 V Minimum clearance 5 mm 6 mm 8 mm 0 mm Table - 8 Note: Voltages are nominal voltages the working voltage may exceed by 0% the voltage level given. Series EX309-..-... SOCKET SWITCHshall be subject to a routine dielectric streght test of 000 V + U rms or 500 V rms, whichever is the greater applied for a period of 60 s as required by clause 6. of IEC EN 60079-7. Alternatively, a test shall be carried out at. times the test voltage, but maintained for at least 00 ms.
Page /3 6 Cable Glands Use only Ex e and/or Ex tb IIIC approved glands (as relevant). Certified cable glands can only be fitted with a suitable IP rating commensurate with IP rating of the enclosure. Ensure that all the cable-glands used, shall be suitable for the cable in order to prevent self-loosening and ensure permanent sealing to avoid moisture ingress. Refer to the instructions of cable glands manufacturer. 6. Blanking Plugs Any unused entries must be blanked using a suitably approved blanking plugs with separate certificate. 6. Drilling Area The drilling area have to drilled respecting the minimum distance, and diameters e number of maximum hole indicated in table (Clearance). Drilling Area Type Clearance Cable gland EX309-..-... Dimensions size a SOCKET SWITCH b 80x45mm 6/3A 0mm 5mm 3mm 0,7mm 5,7mm 3,7mm 39mm 46mm 56mm Max. Drill Holes 0x55mm 63A 5mm 3mm 40mm 5,7mm 3,7mm 40,7mm 46mm 56mm 70mm 96x7mm 5A top side (A) 5mm 3mm 40mm 50mm 5,7mm 3,7mm 40,7mm 50,7mm 46mm 56mm 70mm 78mm 5 3 7x7mm 5A bottom side (B) 5mm 3mm 40mm 50mm 5,7mm 3,7mm 40,7mm 50,7mm 46mm 56mm 70mm 78mm 7 Servicing and maintenance and repairing Table 9 Drilling Area Dimension Installation, inspection and maintenance of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice (e.g. IEC/EN 60079-4, IEC/EN 60079-7). Repair of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice. During servicing, it is particularly important to check those components upon which the type of protection depends. 7. Routine Maintenance Routine maintenance is required in order to guarantee the efficiency of the enclosure and to maintain the required level of protection. ) Check that the lid seal is in place and not damaged each time the enclosure is opened ) Check that all the lid fixing screws are in place and secured each time the enclosure is closed 3) Check that the mounting screws/bolts are tight and free of corrosion annually 4) Check the security of all cable glands annually 5) Check the enclosure for damage annually 6) In zones with presence of combustible dusts it is necessary to periodically clean the upper surface of the box, limiting the depth of the layer to less than 5 mm. 7. Resistance to chemical Agent Consideration should be given to the environment in which these enclosures are to be used to determine the suitability of these materials to withstand any corrosive agents that may be present. 7.3 Disposal Disposal and recycling of the product shall be done according to national regulations for waste disposal and recycling.
DICHIARAZIONE DI CONFORMITA UE DECLARATION OF CONFORMITY UE Noi/We: AMPHENOL INDUSTRIAL 40-60 Delaware Avenue, Sidney, New York 3939 USA Dichiariamo che i seguenti prodotti : We declare that, the followings products: Presa tipo EX309 SOCKET SWITCH : Codice EX309-6-, EX309-3-, EX309.63- or EX309-5- Type EX309 SOCKET SWITCH : Codice EX309-6-, EX309-3-, EX309.63- or EX309-5- (Il codice prodotto specifico e il numero di serie sono indicati in targa e sull imballo.) (Product code and serial number are indicated on label and package) ai quali la presente dichiarazione si riferisce, sono conformi a : to which declaration refers conform to: Direttiva ATEX 04/34/UE ATEX Directives ATEX 04/34/EU Schema di certificazione IECEx IECEx Scheme La conformità è stata verificata sulla base delle seguenti norme : The conformity it has been verified with followings Standards EN 60079-0: 0 EN 60079-: 007 EN 60079-7:007 EN 60079-3:04 EN 60309-:999 +A:007, +A:0 EN 60309-:999 +A:007, +A:0 EN 60309-4:007 +A:0 IEC 60079-0: 0 IEC 60079-:007 IEC 60079-7:006 IEC 60079-3:03 IEC 60309-:999, +A:005, +A:0 IEC 60309-:999, +A:005, +A:0 IEC 60309-4:006, +A:0 Marcatura Direttiva ATEX / ATEX Marking Directive : Modo di protezione/protection Marking ATEX/IECEx (*): 058 II GD Ex d e IIC T4, T5, T6 Gb Ex tb IIIC T80 C Db IP66 Tamb : da -50 C/-40 C/-35 C a +40 C/+50 C/+60 C (*) I dati specifici relativi a: classe di temperature, massima temperature superficiale e temperature ambientee sono indicate in targa. (*) Specific temperature class, maximum surface temperature and ambient temperature range are indicated on the label. I modelli appartenenti a questa famiglia di prodotti sono oggetto dei certificati INERIS 6ATEX0009X (in conformità all Allegato III della Direttiva ATEX), IECEx INE 6.008X (in conformità allo schema IECEx) e alla notifica del sistema di qualità SIRA O5 ATEX M34 (in conformità all Allegato IV / VII della Direttiva ATEX). Variants originating from this type and representative of the range of products have received the EC examination certification type INERIS 6ATEX0009X (in accordance with Annexe III), the IECEx scheme CoC IECEx INE 6.008X and the quality system evaluation notification SIRA O5 ATEX M34 (in accordance with Annexe IV/VII of ATEX Directive). Data/Date 06/09/06 AMPHENOL INDUSTRIAL Marketing Director AOGT A m p h e n o l I n d u s t r i a l 4 0-6 0 D e l a w a r e A v e n u e, S i d n e y, N e w Y o r k 3 9 3 9 U S A h t t p : / / w w w. a m p h e n o l - i n d u s t r i a l. c o m -