LITTLE GEM AND BAMBINO 1 GROUP LG1, LG1E, BAM1, BAM1E JUNE 2012 ONWARDS

LITTLE GEM AND BAMBINO 1 GROUP LG1, LG1E, BAM1, BAM1E JUNE 2012 ONWARDS PARTS BOOK FRACINO 18-22 BIRCH ROAD EAST BIRMINGHAM UK www.fracino.com sales@fracino.com tel: 0121 328 5757 fax: 0121 327 3333 LITTLE GEM AND BAMBINO 1 GRP JUNE 2012on V1.1

LITTLE GEM AND BAMBINO 1 GROUP LG1, LG1E, BAM1, BAM1E JUNE 2012 ONWARDS Contents Page 1: Bodywork Page 2: Chassis Page 3: Boiler Page 4: Manifold Page 5: Group Page 6: Sight Glass Page 7: Steam and Hot Water Valves Page 8: Filter Holders Page 9: Wiring Diagram Page 10: Parts List WARNINGS: The following precautions should be observed before changing/removing components 1. Ensure appliance is fully isolated from the mains electrical supply before removing any body panels or components 2. Ensure water supply has been turned off before removing any components 3. Ensure the appliance has been turned off and allowed to cool for at least 1hour before removing body panels/components. 4. Ensure the appliance has been fully de-pressurised before removing body panels/components, this can be done by opening the steam valve. 5. Only use Fracino approved parts - failure to do so will void warranty 6. Only trained personel should attempt to repair/maintain the appliance 7. Disconnecting, by-passing, tampering with or otherwise interfering with safety valves, high limit thermostats and pressure switches or other safety devices may cause serious injury and/or damage to the appliance 8. It is your responsibility to have a boiler test certificate carried out annually. This is a requirment of the HSE under the PSSR Act of 2000. Contact Fracino or authorised service agent for further information or to have your boiler tested. NOTES: The Fracino policy is one of continuous improvement. We retain the right to change specification without prior notice. The drawings in this parts book are for illustration only, appearance of parts may vary.

LITTLE GEM AND BAMBINO 1 GROUP BODYWORK SEMI-AUTOMATIC BAM-1-005T (LITTLE GEM ONLY) BAM-1-003 (SEMI.) BAM-1-005 (BAMBINO ONLY) BAM242 BAM242S (STAINLESS) FC189 FC189S/P LG179A FC75D SEE SIGHT GLASS ASSEM. DRAWING FC194G FC194D LG179 SEE STEAM AND HOT WATER VALVE ASSEM. DRAWING FC94CD BAM-1-003A (AUTO.) BAM243 BAM243S (STAINLESS) FC116C UNI-1-030 FC190/R FC190 UNI-1-004 SEE STEAM AND HOT WATER VALVE ASSEM. DRAWING FC189 FC189S/P CON-1-004-S PAGE 1 C FRACINO 2012

LITTLE GEM AND BAMBINO 1 GROUP CHASSIS FC225 FC224C BAM-1-006 WATER TANK (LITTLE GEM ONLY) BAMBINO ONLY FC136 PIC168 FC167 PIC082E PIC082K PIC082F PIC082H PIC082L FC136 FC225A INLET FC224 PIC082G FC224PMB PIC005A PIC082C-1 SEE MANIFOLD ASSEM. DRAWING BAM-1-002 PIC082J LG174 BAM-1-020 (LG ONLY) PIC082EC PIC082T HEA83 HEA083C PIC082GC PIC082I LG136C FC166HLS FC169/2P PIC082D PIC082C-2 FC140/C (BAMBINO ONLY) LG224 (LG ONLY) GEM-017 FC169A HEA225 (LG ONLY) FC116B SEE GROUP ASSEM, DRAWING BAM-1-001 LG226A (LG ONLY) CHE060 BAM-1-010 LG90/NT (AUTO ONLY) FC172/A (SEMI. ONLY) FC244 PAGE 2

LITTLE GEM AND BAMBINO 1 GROUP BOILER LG147/06 FC142A LG145/07 LG191B FC191 LG145/07 LG150/07 FC142 FC134 NOTE: COPPER WASHERS HAVE BEEN REMOVED FOR CLARITY FC72B LG150D FC72E LG143/12 LG81 LG152/12 LG149/07 LG151/07 LG151-14 (JUNE 2014 MACHINES ONWARD) FC165V LG155/12 (AUTO. ONLY) FC161 FC168 BAM148 LG154 (AUTO. ONLY) FC167B FC92 (AUTO. ONLY) FC165/IC LG141/12 (SEMI. ONLY) PAGE 3

LITTLE GEM AND BAMBINO 1 GROUP MANIFOLD FC171COM/07 (INC FITTINGS) FROM PUMP HEA80A FC75C FC75C FC178/D (BAMBINO ONLY) HEA136 (LITTLE GEM) FC136 (BAMBINO) BAM140-1 (BAMBINO ONLY) FC180ANT (BAMBINO) HEA180D (LITTLE GEM) FC180BNT FC180DNT FC178FV2 FC138A FC178G FC198 FC178C FC178/B LG178DN (LITTLE GEM ONLY) FC180LN FC180LN HEA224 (LITTLE GEM ONLY) LG223 (LITTLE GEM ONLY) PAGE 4

LITTLE GEM AND BAMBINO 1 GROUP GROUP FC132A FC77 FC130 FC129A FC101 FC99 FC125/1 FC120 FC118 FC104 FC104/8.5 FC104/9 FC104/P FC121V FC121S FC95N FC104B FC103M FC119 FC97B FC103S FC124/1 FC124A FC124B FC124C FC111/A ESPTRAY/T (IF FITTED) PAGE 5

LITTLE GEM AND BAMBINO 1 GROUP SIGHT GLASS FC135 FC182 FC184 FC182 FC183 FCXXXX FC196B FC186 FC187N FC181 FC186 FC183 FC182 FC185A FCXXX FC196B FC185/B FC196/B PAGE 6

LITTLE GEM AND BAMBINO 1GROUP STEAM AND HOT WATER VALVES FC222K/D91 FC222J FC222H/R FC222L/S (STEAM, BLACK) FC222L/R (STEAM, CHROME) FC222L/RW (HOT WATER) FC222L/HR(HOT WATER, CHROME) FC196CP FC222JSP FC222RS FC222SG FC222T FC222U FC222VS FC198A FC222G FC222A/03 FC222G FC222C STEAM TUBE FC56 FC221 UNI222F UNI222FP UNI222EM FC221DN FC2221ES FC222SG FC194/B FC194/D FC194D FC194E HOT WATER PIPE PAGE 7

LITTLE GEM AND BAMBINO 1 GROUP FILTER HOLDERS FC107 FC107/D FC107/POD FC108 FC108/D FC108/POD FC110 FC110 FC105: SINGLE FILTER HOLDER FC105A: DOUBLE FILTER HOLDER FC112/I (OPEN) FC111A FC112 (CLOSED) FC112S PAGE 8

LITTLE GEM AUTO AND BAMBINO 1 GROUP AUTO WIRING DIAGRAM LG224 (LITTLE GEM) FC244 (BAMBINO) PUMP FC124/1 INLET SOLENOID FC190R NEON FC190 NEON FC171 INLET SOLENOID LIVE BROWN NEUTRAL RED BLUE FC189 MAIN ON/OFF SWITCH BLUE RED RED RED RED EARTH GREEN & YELLOW WATER TANK PROBE FC191 PROBE CN4 FC90/NT CN3 CN1 CN2 (JOINED FOR BAM1E) WHITE BLUE RED WATER TANK PROBE - + FC881 RIBBON CABLE FLOW METER FC92 FC161-1 HEATING ELEMENT 2.7KW FC94CD TOUCH PAD FC174 RELAY (IF FITTED) FC166HLS HIGH LIMIT THERMOSTAT FC169 PRESSURE SWITCH PAGE 9

LITTLE GEM AND BAMBINO 1 GROUP LG1, LG1E, BAM1, BAM1E PARTS LIST June 2012 Onward PART NO DESCRIPTION BODYWORK PG1 BAM-1-003A BAM-1-003 BAM-1-005 BAM-1-005T CON-1-004-S BAM242 BAM242S BAM243 BAM243S FC116C FC189 FC189S/P FC190 FC190/R FC94CD FC94D FC94G FC75D LG179 LG179A UNI-1-004 UNI-1-003 FRONT PANEL (AUTOMATIC) FRONT PANEL (SEMI.) TOP PANEL BAMBINO TOP PANEL LITTLE GEM STANDARD WRAP ROUND (1 GROUP) BLACK SIDE PANEL LEFT HAND STAINLESS STEEL SIDE PANEL LEFT HAND BLACK SIDE PANEL RIGHT HAND STAINLESS STEEL SIDE PANEL RIGHT HAND GROMMET FRONT PANEL 25MM DIA MAINS ON/OFF AND GROUP SWITCH SWITCH SURROUND WATER FILLING NEON (AMBER) WATER FILLING NEON (RED) OVAL TOUCH PAD PCB TOUCH PAD MOUNTING PLATE S/STEEL BACK PLATE 1/4 LOCK NUT PRESSURE GAUGE PRESSURE GAUGE BRACKET FOR 2010 ON 50mm GAUGES DRIP TRAY ONE GROUP DRIP TRAY GRID ONE GROUP CHASSIS PG2 BAM-1-001 BAM-1-002 BAM-1-006 BAM-1-010 BAM-1-020 CHE060 FC116B FC166HLS FC169/2P FC169A FC172/A FC224 FC224C FC224PMB FC224R FC225 FC225A GEM-017 HEA083 HEA083C HEA225 BAMBINO 1GRP AND LITTLE GEM CHASSIS BASE BAMBINO 1GRP AND LITTLE GEM CHASSIS FRONT BACK PANEL BAMBINO 1 GRP AND LITTLE GEM BAMBINO 1 GRP AND LITTLE GEM BASE PLATE WATER TANK HOUSING 35MM BLANK PLUG FOR CHASSIS GROMMET 3MM PANEL HIGH LIMIT MANUAL RESET THERMOSTAT PRESSURE SWITCH 2 POLE 20AMP PRESSURE SWITCH LOCK NUT WATER LEVEL CONTROL (SEMI) FEET CAPACITOR PUMP MOTOR BRACKET PUMP MOTOR PUMP PUMP CLIP PRESSURE SWITCH BRACKET 6.3mm MALE FASTON M4 NYLOC NUT 1/8 x 1/8 SPECIAL ELBOW FRACINO 2012

LG136C LG174 LG224 LG226A LG90/NT PIC005A PIC082C-1 PIC082C-2 PIC082D PIC082E PIC082EC PIC082F PIC082G PIC082GC PIC082H PIC082I PIC082J PIC082K PIC082L PIC082T SILICON FEED TUBE TANK/PUMP RELAY VIBRATING PUMP PUMP SUPPORT BRACKET RUBBER AUTO ELECTRONIC CONTROL 1GRP EXPANSION TUBE GROMMET VALVE PISTON FEMALE VALVE PISTON MALE WATER TANK S/S CONICAL SPRING WATER TANK LEVEL PROBE HOUSING CIRCLIP FOR LEVEL PROBE WATER TANK PROBE S/S SPRING WATER TANK VALVE WATER CONTAINER VALVE CIRCLIP WATER TANK VALVE SEAL WATER CONTAINER CONNECTOR SPIGOT WATER TANK PISTON O-RING SPRING LOADED PROBES WATER TANK LID WATER TANK BOILER PG3 BAM148 FC134 FC142 FC142A FC161 FC165/IC FC165V FC167B FC168 FC191 FC72B FC72E FC92 LG141/12 LG143/12 LG145/07 LG147/06 LG149/07 LG150/07 LG150D LG151/07 LG152/12 LG154 LG155/12 LG191B LG81 BOTTOM HEAT EX TO GROUP PIPE SAFETY VALVE SEALED HEAT EX. TOP ELBOW B TYPE RESTRICTOR 82-84 DEG C ELEMENT 2.7KW 230V ELEMENT INSULATED COVER ELEMENT GASKET M8 ELEMENT HEX BOLT ELEMENT SPRING WASHER PROBE HOUSING ¼ BSP MALE BLANK NUT ¼ X ¼ BSP ELBOW FLOWMETER MANIFOLD TO BOTTOM HEAT EX. (SEMI) JUNE 2012 ONWARD INLET SOLENOID TO BOILER SIGHT GLASS PIPE TOP GROUP TO HEAT EX. PIPE BOILER TO STEAM VALVE PIPE 2007 ONWARD BOILER TO HOT WATER VALVE HOTWATER DIP TUBE BOILER TO PRESSURE SWITCH PIPE 09/07 ONWARD BOILER TO PRESSURE GAUGE PIPE JUNE 2012 ONWARDS MANIFOLD TO FLOW METER AUTO 2006 ONWARD FLOW METER TO HEAT EX. PIPE JUNE 2012 ONWARD WATER LEVEL PROBE BOILER BOILER 4 LITRE LITTLE GEM MANIFOLD PG4 BAM140-1 FC136 FC138A FC171COM/07 EXPANSION TO WASTE CUP FLEXI HOSE 3/8 ELBOW X 3/8 STRAIGHT 2.5M LONG MANIFOLD BODY FORGED EXP/NRV 2004 ONWARD INLET SOLENOID VALVE INC FITTINGS 2004 ONWARD FRACINO 2012

FC178/B FC178/D FC178C FC178FV2 FC178G FC180ANT FC180BNT FC180DNT FC180LN FC198 FC75C HEA136 HEA180A HEA180D HEA224 LG178DN LG223 SPRING 3/8 X ¼ SPECIAL FITTING EXPANSION VALVE O RING EXPANSION VALVE JUMPER FORGED MANIFOLD ADJUSTING SCREW FOR EXPANSION VALVE NON RETURN VALVE BODY NON RETURN VALVE JUMPER FORGED MANIFOLD 04 ONWARD NON RETURN VALVE SPRING MANIFOLD LOCK NUT PAD WASHER ¼ BSP CAP NUT 1/8 X 1/8 FLEXI HOSE PUMP TO MANIFOLD O RING NON RETURN VALVE JUMPER NON RETURN VALVE HEAD SPRING CLIP FOR SILICON TUBE EXPANSION VALVE FITTING HOSE BARB FORGED MANIFOLD SILICON EXHAUST TUBE GROUP PG5 ESPTRAY/T FC101 FC103 FC103M FC103S FC104 FC104/8.5 FC104/9 FC104/P FC104B FC111/A FC118 FC119 FC120 FC121S FC121V FC124/1 FC124A FC124B FC124C FC125/1 FC129A FC130 FC132A FC77 FC95N FC97B FC99 ESPRESSO TRAY GROUP GASKET SHOWER PLATE SHOWER PLATE (SCREW VERSION) SHOWER PLATE SCREW FILTER HOLDER WASHER 8MM FILTER HOLDER WASHER 8.5MM FILTER HOLDER WASHER 9MM FILTER HOLDER WASHER PACKING FILTER HOLDER WASHER LOCKING PLATE SINGLE BEAK STRAIGHT NOZZLE SOLENOID BASE SOLENOID BASE SCREW SOLENOID BASE O RINGS O RING SOLENOID OUTER CASE SOLENOID NUCLEUS VITON PLUNGER KIT COIL NEW TYPE WITH WIRES COIL RETAINING FLAT WASHER COIL RETAINING SPRING WASHER COIL RETAINING LOCK NUT GROUP SOLENOID NEW STYLE WITH WIRES GROUP JET GROUP JET FILTER TOP JET HOLDER COPPER WASHER 3/8 MALE EXHAUST FITTING GROUP COWL GROUP BODY SIGHT GLASS PG6 FC135 FC181 FC182 FC182 FC183 FC184 FC185 AIR RELEASE VALVE SIGHT GLASS SIGHT GLASS O RING SIGHT GLASS O RING SIGHT GLASS BRASS RING SIGHT GLASS TOP HOLDER SIGHT GLASS BOTTOM HOLDER FRACINO 2012

FC185/B SIGHT GLASS DRAIN PLUG (CHROME) ¼ FC186 SIGHT GLASS GLAND NUT CHROME FC187N SIGHT GLASS COVER 04/05 ONWARD FC196/B LOCK NUT 3/8 SIGHT GLASS FC196C STEAM AND HOT WATER VALVES PG7 FC194/B FC194/D FC194D FC194E FC196CP FC198A FC221 FC221A FC221DN FC222A/03 FC222C FC222G FC222H/R FC222J FC222JSP FC222K/D91 FC222L/HR FC222L/R FC222L/RS FC222L/RW FC222RS FC222SG FC222T FC222U FC222VS FC56 UNI222EM UNI222F UNI222FP STEAM JET NOZZLE STANDARD COMPLETE HOT WATER NOZZLE ASSEMBLY NON SPLASH HOT WATER NOZZLE ANTI-SPLASH HOT WATER MESH ASSEM. ½ CHROME LOCKNUT PAD WASHER STEAM PIPE HOT WATER TUBE S/STEEL STEAM/WATER TUBE NUT STEAM/WATER VALVE BODY SPRING (STEAM TUBE) COPPER VLAVE SEAL HAND WHEEL PENNY WASHER VALVE HANDLE EXTERNAL SHAKE PROOF WASHER R HOLDING CLIP CAP HOT WATER CHROME CAP STEAM CHROME CAP STEAM BLACK CAP HOT WATER BLACK VALVE HEAD 09/03 ONWARD STEM O RING VALVE COLLAR INSERT SPRING (VALVE STEM) VALVE STEM SAFETY CLIP HANDLE STEAM PIPE SPHERICAL SEAL FOR TUBE NUT WASHER FOR STEAM TUBE SWIVEL SPHERICAL SEAL FOR TOP BALL FILTER HOLDERS PG8 FC107 FC107/D FC107/POD FC110 FC105 FC111A FC108 FC108/D FC108/POD FC105A FC112/I FC112 FC112S FILTER SINGLE 7GRAM FILTER SINGLE DEEP SINGLE POD FILTER FILTER SPRING FILTER HOLDER COMPLETE (SINGLE) SINGLE BEAK CURVED 2006 ONWARD FILTER DOUBLE 12GRAM FILTER DOUBLE DEEP 14GRAM DOUBLE POD FILTER SHALLOW 14GRAM FILTER HOLDER COMPLETE (DOUBLE) DOUBLE BEAK OPEN DOUBLE BEAK CLOSED SPECIAL SCREW FOR S/STEEL COVER ON DOUBLE BEAK FRACINO 2012

MISC FC158R FC157/2.5 LG160/08 LG160 POWER LEAD WITH MOULDED UK 13AMP PLUG CABLE RESTRAINING BUSH WIRING HARNESS L-GEM SEMI. AUTO WIRING HARNESS SEMI FRACINO 2012