Efficient Clamping Systems. Vacuum Clamping Systems Innovative Clamping Solutions for CNC Machining Centers

Efficient Clamping Systems Vacuum Clamping Systems Innovative Clamping Solutions for CNC Machining Centers 5

Schmalz World of Vacuum Technology Strict customer-orientation and trend-setting innovations, excellent quality and comprehensive advisory skills make Schmalz the world's leading partner for vacuum technology in automation, handling and clamping technology. As a worldwide active company with excellent products and services, we offer our customers trend-setting solutions. We have many enthusiastic customers in all sectors where production processes are made more efficient with the aid of vacuum technology. Schmalz Services Supporting You All The Way Consultation Professional project planning and expert realization of your individual solution profit from our experience. Procurement Attractive terms and reliable delivery service Schmalz provides security for all your purchases. We are there for you 24 hours a day at our online shop. Start of Operations We support you during the start of operations and assist you throughout the entire process. Operation Schmalz service technicians optimize the performance capability of your system. Innovative vacuum solutions ensure a high degree of equipment availability. Training We impart knowledge in the Schmalz Academy carefully tailored to the needs of your company s employees. Repair Service The vacuum specialists of the Schmalz Group assist you in emergencies worldwide quick and straightforward.

Contents Vacuum Clamping Systems from Schmalz Complete Table Systems 2 3 Console Tables Innospann Tables Modernization of CNC Machining Centers Introduction to Innospann Innospann Systems Innospann Steel-Plate Innospann Steel-Plate-T Vacuum Blocks for Grid Tables Vacuum Blocks for Smooth Tables Accessories and Spare Parts Retrofitting with Innospann Retrofitting Examples 4 5 8 9 10 12 13 14 Spare Parts for CNC Machining Centers Vacuum Blocks VC-G For Smooth Table Systems Vacuum Blocks VC-T For Smooth Aluminum Table Systems Vacuum Blocks VC-K1 For Schmalz Consoles, Single-Circuit Vacuum Systems Vacuum Blocks VC-K2, Height = 100 mm For Schmalz Consoles, Two-Circuit Vacuum Systems Vacuum Blocks VC-K2, Additional Heights For Schmalz Consoles, Two-Circuit Vacuum Systems Vacuum Blocks VC-B For CNC Machining Centers from Biesse Vacuum Blocks VC-S For CNC Machining Centers from SCM/Morbidelli Additional Efficient Clamping Solutions 15 16 18 20 23 26 29 31 33 Clamping Solutions for Manual Processing Precision Clamping Technology for Metal and Plastic Processing 1

Vacuum Clamping Systems from Schmalz Market-Defining Clamping Technology Efficient Production Processes Wide Range of Services Innovative vacuum clamping technology from Schmalz ensures efficient production processes and short set-up times of CNC machining centers in the timber, plastic, metal, glass, aerospace, and solar / electronics industries. In addition to the initial equipment for CNC machining centers, existing machines can also be upgraded with Schmalz Innospann clamping systems. Our unbeatable expertise and diverse range of clamping systems guarantee that we can provide the optimum solution for each individual application. Comprehensive spare parts management from replacement suction plates to complete vacuum blocks makes our extensive portfolio of services ideal. The use of vacuum clamping technology from Schmalz can be a decisive factor in maximizing the productivity and profitability of your machines. The potential savings gained by shortening set-up times is enormous, and the is very short. Innovative ideas, numerous national and international industrial rights, system variety and closeness to the customers have made Schmalz the leading provider of vacuum clamping technology worldwide. Thanks to our international sales network with our own subsidiaries and sales partners in over 50 countries, highly qualified contact persons are available in numeraous regions throughout the world. 2

Complete Table Systems Overview Complete table systems from Schmalz are specially developed for vacuum-operated machine tables in CNC machining centers. Complete table systems are available in two designs as a console table or as an Innospann table. Thanks to the hose-free positioning of the vacuum blocks, complete table systems ensure the highest degree of process safety with a minimum risk of damage. Vacuum complete table systems are specifically configured to meet individual requirements. Console tables, hose-free Thanks to the hose-free positioning of the vacuum blocks on the consoles, ready-to-connect aluminium consoles with internal vacuum distribution increase process safety and minimize the risk of damage. Integrated stops in every console Various heights are available Single-circuit vacuum system with mechanical prefastening of the vacuum blocks Two-circuit vacuum system with vacuum prefastening of the vacuum blocks Automatically set-up machine table (optional) Integrated lifting system (optional) Complete with linear guide (optional) Hose-free console table with single-circuit vacuum system, including mechanical guiding rails Innospann tables, hose-free A stainless steel plate with laser grid is attached to the existing machine table. The integrated vacuum vents with magnetic sealing plugs (or optionally with solenoid valves) allow for free positioning of the vacuum blocks. A wide variety of accessories also allows for the clamping of narrow and curved workpieces Magnetic prefastening of the vacuum block on the Steel-Plate Various heights are available Integrated lifting system (optional) Innospann table with Innospann Mono-Base-T system, including magnets for prefixing 3

Modernization of CNC Machining Centers Innospann The vacuum clamping system Innospann can be retrofitted quickly and easily on any CNC machining centre. The modular design permits individual clamping solutions for the efficient production of one-pass jobs and small batches regardless of the manufacturer and type of the CNC machining centre. The modular system ensures maximum flexibility. Retrofitting the Schmalz Innospann vacuum clamping system on existing CNC machining centres offers genuine benefits: Set-up times reduced by up to 80% Low-cost retrofitting solution instead of a major investment in a new machine Holding forces up to 50% higher than with conventional clamping systems Easy clamping of narrow and curved workpieces Retrofitting without modification of the machine No need for a template store and time-consuming manufacture of templates Flexible positioning of the vacuum blocks for workpieces of almost all shapes and sizes 4

Introduction to Innospann Modernization of CNC Machining Centers Innospann Steel-Plate Steel-Plate designed to fit your machine table, after approval of the individual drawing Grid plate / table Existing grid tables are used; otherwise, a grid plate will be designed for your application. In this way, consoles or smooth tables with a flexible and hosefree vacuum clamping system can also be modernized. Sealing cord Seals the Steel-Plate by being inserted into the grid around the grid plate Fastening screws Used to mechanically fasten the Steel-Plate Sealing magnets Seal the vacuum openings when not in use Individual components Fastening screw Sealing magnets Innospann Steel-Plate Quad-Base with suction cups (page 8 + 9 + 10) Sealing cord Grid plate / table Design Machine table Machine table, modernised with Innospann Quad-Base can be freely positioned on the Steel-Plate Hose-free system Even small parts are easy to clamp Complete system 5

Introduction to Innospann From a Smooth or Grid Table to the Innospann Solution Original machine table Grid table Smooth table Milling the slots Intermediate slotted plate The slotted plate made by the customer is secured to the smooth table to supply the vacuum to the subsequently mounted Steel-Plate. The smooth table is not damaged by this. Possible Innospann systems Grid table suction blocks (P. 10) Steel-Plate (P. 8) Steel-Plate-T (P. 9) These suction blocks are placed directly on the grid table and equipped with the suction cups to match the shape and size of the workpiece. The suction blocks are suitable for groove spacings of 30x30 mm, 40x40 mm or 50x50 mm. The Steel-Plate is screwed to the existing grooved table. The vacuum is supplied through holes located above the grooves. Unused holes are sealed with sealing magnets. This is mounted just like the Steel-Plate, but the vacuum is supplied via magnetic valves which open when a Mono-/Quad-Base-T is placed on top of them. 6

Introduction to Innospann From a Console table to the Innospann Solution Original machine table Console table Intermediate plate with slots for vacuum supply The slotted plate made by the customer is secured to the smooth table to supply the vacuum to the subsequently mounted Steel-Plate. The smooth table is not damaged by this. Possible Innospann systems Steel-Plate (P. 8) Steel-Plate-T (P. 9) Adapter-Plate (P. 22ff) The Steel-Plate is screwed to the existing grid table. The vacuum is supplied through holes located above the grooves. Unused holes are sealed with sealing magnets. This is mounted just like the Steel-Plate, but the vacuum is supplied via magnetic valves which open when a Mono-/Quad-Base-T is placed on top of them. Adapter-Plates are placed directly on the console system and can accept either Quad-Bases or Mono-Bases. Unused holes are sealed with sealing magnets. 7

Innospann Systems Innospann Steel-Plate For precise machining, Steel-Plate is made of 3-mm-thick stainless steel; for less stringent requirements in regard to tolerance, it is made of galvanized steel (version Steel-Plate-LC). The plate is adjusted to the dimensions of the existing machine table. Both Quad-Base and Mono-Base can be positioned as required. The laser-etched grid markings serve as an orientation aid in the positioning (not with the LC version). Vacuum openings that are not covered can be sealed manually using magnetic sealing plugs. These are available as accessories (p. 13). Innospann Steel-Plate The Innospann Steel-Plate is suitable for flexible retrofitting on all machines with smooth, grid or console tables. On machines with grid tables, the Steel-Plate can be mounted directly on the machine table. The Steel-Plate is available in two different versions: For Quad-Base, with valves spaced 150 mm apart (requires about 40 sealing magnets per square metre) For Mono-Base with valves spaced 75 mm apart (requires about 160 sealing magnets per square metre) Quad-Base Steel-Plate for Quad-Base Dimensions Steel-Plate for Quad-Base As required 10.01.14.99999 Steel-Plate-LC for Quad-Base As required 10.01.14.99999 Quad-Base 175x175x22 mm* 10.01.15.00001 Suction cup 1 80x80x30 mm 10.01.15.00003 Suction cup 2 80x40x30 mm 10.01.15.00004 Suction cup 3 80x28x30 mm 10.01.15.00005 Steel-Plate for Mono-Base Dimensions Steel-Plate for Mono-Base As required 10.01.14.99999 Steel-Plate-LC for Mono-Base As required 10.01.14.99999 Mono-Base 80x80x8 mm* 10.01.15.00188 80x80x22 mm* 10.01.15.00009 80x80x42 mm* 10.01.15.00078 80x80x67 mm* 10.01.15.00079 Suction cup 1 80x80x30 mm 10.01.15.00003 Suction cup 2 80x40x30 mm 10.01.15.00004 Suction cup 3 80x28x30 mm 10.01.15.00005 Suction cup 4 100x100x30 mm 10.01.15.00403 Mono-Base * Overall height ( H ges ) results from 3 mm Steel-Plate + height of Mono-Base or Quad-Base + height of cup Additional clamping possibilities Dimensions Mechanical clamp** 175x175xH=52 mm 10.01.15.00270 175x175xH=72 mm 10.01.15.00140 175x175xH=97 mm 10.01.15.00254 **Clamping range = 12 80 mm Clamping force 700 N, Stroke 10 mm Suction cup 1 Mechanical clamp 8

Innospann-Systems Innospann Steel-Plate-T Steel-Plate-T and Steel-Plate-T-LC have integrated magnetic valves. This means that uncovered vacuum opening no longer need to be manually sealed with magnetic sealing plugs, and Mono-Base-T and Quad-Base-T can be mounted directly onto the respective Steel-Plate-T and positioned as required in the area of the valves. The vacuum blocks are prefixed magnetically, and the workpieces are clamped by using vacuum. Innospann Steel-Plate-T is suitable for all machines with smooth, grid and console tables. Steel-Plate-T is available in two different versions: For Quad-Base-T with valves spaced 150 mm apart For Mono-Base-T with valves spaced 75 mm apart Innospann Steel-Plate-T Steel-Plate-T for Quad-Base-T Dimensions Steel-Plate-T for Quad-Base-T As required 10.01.14.99999 Steel-Plate-T-LC for Quad-Base-T As required 10.01.14.99999 Quad-Base-T 175x175x22 mm* 10.01.15.00153 Suction cup 1 80x80x30 mm 10.01.15.00003 Suction cup 2 80x40x30 mm 10.01.15.00004 Suction cup 3 80x28x30 mm 10.01.15.00005 Quad-Base-T Steel-Plate-T for Mono-Base-T Dimensions Steel-Plate-T for Mono-Base-T As required 10.01.14.99999 Steel-Plate-T-LC for Mono-Base-T As required 10.01.14.99999 Mono-Base-T 80x80x22 mm* 10.01.15.00145 80x80x42 mm* 10.01.15.00154 80x80x67 mm* 10.01.15.00155 Suction cup 1 80x80x30 mm 10.01.15.00003 Suction cup 2 80x40x30 mm 10.01.15.00004 Suction cup 3 80x28x30 mm 10.01.15.00005 * Overall height ( H ges ) results from 3 mm Steel-Plate + height of Mono-Base or Quad-Base + height of cup Additional clamping possibilities Dimensions Mechanical clamp** 175x175xH=52 mm 10.01.15.00273 175x175xH=72 mm 10.01.15.00272 175x175xH=97 mm 10.01.15.00256 Mono-Base-T **Clamping range = 12 80 mm Clamping force 700 N, Stroke 10 mm Suction cup 2 Mechanical clamp 9

Innospann-Systems Vacuum Blocks for Grid Tables The grid table vacuum blocks can be positioned very quickly. These vacuum blocks not only permit the handling of multipleworkpiece heights they also allow for complex machining of corners and edges. Fits to all CNC machining centers with grid dimensions from 30x30 mm, 40x40 mm and 50x50 mm as well as a groove of 5x5 to 7x7 mm. The vacuum blocks are inserted into the existing grid according to the workpiece and equipped with the required vacuum blocks. Various heights for complex lateral machining are realized with the Mini-Plate-R and Quad-Base-R with standard adapter rings that are available as accessory parts (p. 13). Innospann grid table vacuum blocks Mini-Plate-R Flexible solution, suction cups can be positioned freely. System consists of Mini-Plate-R, Mono-Base-8 and suction cups. Overall height: 45 mm Dimensions Mini-Plate-R R 30/50 mm 175x175x7 mm 10.01.15.00184 Mono-Base-8 80x80x8 mm 10.01.15.00188 Suction cup 1 80x80x30 mm 10.01.15.00003 Suction cup 2 80x40x30 mm 10.01.15.00004 Suction cup 3 80x28x30 mm 10.01.15.00005 Mini-Plate-R Quad-Base-R Standard solution. Suction cups are plugged in and can be turned endlessly. Overall height: 45 mm Dimensions Quad-Base-R R 30/50 mm 175x175x15 mm 10.01.15.00183 Suction cup 1 80x80x30 mm 10.01.15.00003 Suction cup 2 80x40x30 mm 10.01.15.00004 Suction cup 3 80x28x30 mm 10.01.15.00005 Quad-Base-R Mono-Base-R Flexible solution. Mono-Base-R is can be positioned freely on the table. System consists of Mono-Base-15 and suction cups Overall height: 45 mm Dimensions Mono-Base-R R 40 mm 90x90x15 mm 10.01.15.00380 Mono-Base-R R 30 mm 96x96x15 mm 10.01.15.00286 Mono-Base-R R 50 mm 110x110x15 mm 10.01.15.00372 Suction cup 1 80x80x30 mm 10.01.15.00003 Suction cup 2 80x40x30 mm 10.01.15.00004 Suction cup 3 80x28x30 mm 10.01.15.00005 Suction cup 4 100x100x30 mm 10.01.15.00403 10 Mono-Base-R 90x90x15 mm Mono-Base-R 90x90x15 mm with suction cup 2 80x40x30 mm Mini-Plate Dimensions Mini-Plate 40/50 R 40/50 mm 212x212x8 mm 10.01.14.00004 Mini-Plate 30 R 30 mm 212x212x8 mm 10.01.14.00014 Mini-Plate 27.5 R 27.5 mm 212x212x8 mm 10.01.14.00017 Mini-Plate Others Others 10.01.14.99999 Mono-Base 80x80x22 mm 10.01.15.00009 Suction cup 1 80x80x30 mm 10.01.15.00003 Suction cup 2 80x40x30 mm 10.01.15.00004 Suction cup 3 80x28x30 mm 10.01.15.00005

Innospann-Systeme Additional Vacuum Blocks for Grid Tables The vacuum blocks for grid tables can be inserted quickly while also allowing flexibility in where they are positioned. With the various product variants, both large-sized parts and very narrow and curved parts can be clamped. Adapter ring ISAP-R, which fits all common grid dimensions, is used as a mounting adapter for vacuum blocks of type VC-B for Biesse* CNC machines. The vacuum blocks are already equipped with sensing valves (TV) as standard. This allows the uncovered vacuum blocks to remain on the machining table. Adapter ring ISAP-R is often used when another machining center with a grid table is used in addition to a CNC machining center from Biesse*. In this case, the VCBL-B vacuum blocks can be used for both machine types. Mechanical clamp The mechanical clamp series ensures that even with very narrow workpieces such as window frames, sufficient holding force can be generated. Adapter ring ISAP-R Adapter ring ISAP-R with VCBL-B 120x50x29 mm Adapter ring for grid tables For use with suction blocks VC-B Overall height: 45 mm Dimensions ISAP-R R 30/40 mm 130x130x16 mm 10.01.15.00279 R 50 mm 160x160x16 mm 10.01.15.00296 VCBL-B 140x115x29.0 TV 140x115x29 mm 10.01.12.01136 VCBL-B 125x75x29.0 TV 125x75x29 mm 10.01.12.01152 VCBL-B 120x50x29.0 TV 120x50x29 mm 10.01.12.01151 VCBL-B 130x30x29.0 TV 130x30x29 mm 10.01.12.01149 Adapter ring ISAP-R Adapter ring ISAP-R with VCBL-B 140x115x29 mm VC-R 120x120 mm The upper part of this suction block can be turned freely and the entire suction block can be rotated eccentrically on the base plate. The upper suction plates are replaceable. A with additional lift-off system Dimensions VC-R 120x120 R 30/50 mm 175x175x45 mm 10.01.12.01102 VC-R 120x120 A R 30/50 mm 175x175x45 mm 10.01.12.01057 Additional clamping possibilities Dimensions Mechanical clamp** R 30/50 mm 175x175x45 mm 10.01.15.00244 R 40 mm 212x212x45 mm 10.01.12.01720 **Clamping range = 12 80 mm Clamping force 700 N, Stroke 10 mm Mechanical clamp VC-R 120x120 mm * Biesse is a registered and protected trademark of the Biesse Group. The articles listed here are products of J. Schmalz GmbH that have been designed to fit CNC milling machines from Biesse. 11

Innospann-Systems Vacuum Blocks for Smooth Tables Mono-Base-G The Innospann Mono-Base-G with hose connection is designed for universal use on all CNC machine tools with smooth tables. The system characterizes damage-free clamping, highest level of precision and maximum holding force. Mono-Base-G has two vacuum connections: The Mono-Base-G is prefixed onto the machine table via the first connection in order to secure it against shifting during workpiece handling. The second connection provides a secure and precise clamping of the workpiece. Mono-Base-G Mono-Base-G Dimensions Mono-Base-G 80x80x55 mm* 10.01.15.00128 Mono-Base-G 80x80x70 mm* 10.01.15.00156 Suction cup 1 80x80x30 mm 10.01.15.00003 Suction cup 2 80x40x30 mm 10.01.15.00004 Suction cup 3 80x28x30 mm 10.01.15.00005 * Overall height ( Hges) results from height of Mono-Base + height of cup Hose nozzle diameter 6 mm Mono-Base-G Quad-Base-G Like the Mono-Base-G, the Quad-Base-G has two vacuum connections for prefixing and clamping of the workpiece. The Quad-Base-G can accommodate up to four vacuum blocks and is delivered with four sealing covers. Vacuum blocks and adapter rings for various heights are available as accessories (p. 13). For the lifting of heavy workpieces, the Quad-Base-G can also be equipped with lift-off vacuum blocks (p. 13). The Quad-Base-G Special is available for accommodating vacuum stops for precise workpiece positioning. Quad-Base-G Quad-Base-G Dimensions Quad-Base-G 175x175x22 mm* 10.01.15.00007 Quad-Base-G Special** 175x175x22 mm* 10.01.15.00008 * Overall height results from height of Quad-Base + height of cup Hose nozzle diameter 6.5 mm **For vacuum stop, lift-off suction cup, etc. Note: For additional suction blocks for smooth table systems, see vacuum blocks VC-G on Pages 16 17. 12

Innospann-Systems Accessories and Spare Parts Vacuum stop Magnetic stop Intermediate ring Friction plate Suction cup 1 TV Sealing magnets Gaskets Lift-off suction cup Innospann stop systems Dimensions Vacuum stop - 10.01.15.00384 Magnetic stop H=70 mm 10.01.15.00012 Magnetic stop H=95 mm 10.01.15.00013 Magnetic stop H=120 mm 10.01.15.00014 Innospann sealing magnets Unused vacuum openings on the Steel-Plate must be sealed with the aid of sealing magnets. (Set consists of 4 pieces) Dimensions Sealing magnets Ø 19 mm 10.01.14.00847 Innospann solenoid valves Dimensions Magnetic valve Ø 25 mm 10.01.15.00133 Innospann suction cups Dimensions Suction cup 1 80x80x16 mm 10.01.15.00209 Suction cup 2 80x40x16 mm 10.01.15.00210 Suction cup 3 80x28x16 mm 10.01.15.00211 Suction cup 1 80x80x30 mm 10.01.15.00003 Suction cup 2 80x40x30 mm 10.01.15.00004 Suction cup 3 80x28x30 mm 10.01.15.00005 Suction cup 4 100x100x30 mm 10.01.15.00403 Suction cup 1 TV 80x80x30 mm 10.01.15.00303 Suction cup 2 TV 80x40x30 mm 10.01.15.00305 Suction cup 4 TV 100x100x30 mm 10.01.15.00405 Lift-off suction cup 80x80x30 mm 10.01.15.00266 Lift-off suction cup 80x80x45 mm 10.01.15.00195 Innospann intermediate ring Dimensions For use with Steel-Plate H = 15 mm 10.01.15.00052 and Steel-Plate-T H = 20 mm 10.01.15.00053 (H=3 mm) H = 34 mm 10.01.15.00228 H = 40 mm 10.01.15.00073 H = 45 mm 10.01.15.00054 H = 48 mm 10.01.15.00055 Innospann friction plate for suction cups Dimensions Cup 1 66x66 mm 10.01.15.00017 Cup 2 66x28 mm 10.01.15.00018 Cup 3 66x14 mm 10.01.15.00019 Cup 4 86x86 mm 10.01.15.00402 Innospann gaskets for suction cups Dimensions Cup 1 81x81 mm 10.01.15.00020 Cup 2 81x43 mm 10.01.15.00021 Cup 3 81x31 mm 10.01.15.00022 Cup 4 100x100 mm 10.01.15.00404 Innospann filter for friction plate Dimensions Filter Ø 11 mm 10.07.01.00085 Innospann sealing cord Dimensions For standard suction cups 10x4x1000 mm 10.01.15.00062 For bottom of Quad-Base(-G) Ø 8x1000 mm 10.07.04.00002 13

Retrofitting with Innospann Retrofitting Examples Grid table converted with a Steel-Plate Grid table converted with a Steel-Plate with Mono-Base and various suction cups (standard conversion) Smooth table converted with a Steel-Plate-T with Quad-Base-T and various suction cups Smooth table converted with a Steel-Plate-T with Mono-Base-T and various suction cups, mounted directly on intermediate grooved plate Console table converted with a Steel-Plate with Mono-Base and various suction cups Console table converted with a Steel-Plate with Mono-Base and various suction cups 14

Spare Parts for CNC Machining Centers Large Range of Vacuum Blocks Long Product Lifetime Easy Replacement of Spare Suction Plates Vacuum clamping systems from Schmalz are used on machines made by many different manufacturers. Depending on the types and applications of the machines, the following systems are used: VC-G (with hose connections, for smooth tables), VC-T (hose-free), VC-K1 or VC-K2 (for Schmalz consoles with single or two circuits). Schmalz offers a large number of spare parts both for Schmalz vacuum clamping systems and for systems of other manufacturers. Allowing for the highest quality and functionality, all Schmalz products are designed for efficient production. The highlights at a glance: Holding force: Vacuum force up to 850 N and a horizontal holding force of 600 N! The systems hold workpieces safely, even at high cutting forces! Hose-free versions: Permit quick positioning of the vacuum blocks without hoses (no danger of collisions). Flexibility: Large selection of various vacuum block types and heights. Dimensional accuracy: Defined supports guarantee a dimensional accuracy of within +/- 0.06 mm (measured under standard conditions). Lifetime: High-quality, hard-wearing plastic materials guarantee a long operational lifetime. Replacement suction plates: The suction plates can be replaced very quickly and easily. Lift-off system: An integrated lift-off system (optional) permits heavy workpieces to be slid horizontally without damage to the sealing lips. 15

Vacuum Blocks VC-G For Smooth Table Systems chapter Applications The proven vacuum clamping system VC-G with hose connection (Hose sleeve D = 10 mm), height h = 100 ± 0,06 mm (depends on type), can be used universally on any CNC machine with a smooth table It guarantees damage-free clamping, highest precision and maximum holding forces Available as an accessory for all VC-G vacuum blocks: Hose set, consisting of 1.5 m hose with connection nipples, : 10.01.12.00203 Vacuum blocks VCBL-G 120x120 Suction block (plastic body) with hose connections for smooth tables Top and bottom suction plates are easily replaceable VCBL-G 120x120x100 10.01.12.00053 Ordering data spare parts vacuum block VCBL-G 120x120 Suction plate (top) 10.01.12.00010 Suction plate (bottom) 10.01.12.00063 Vacuum blocks VCBL-G 120x120 with lifting system (AS) Vacuum block (plastic body) with hose connections for smooth tables Top and bottom suction plates are easily replaceable The integrated lifting system simplifies positioning of the workpiece VCBL-G 120x120x100 AS 10.01.12.00054 Ordering data spare parts vacuum block VCBL-G 120x120 AS Suction plate (top) 10.01.12.00010 Suction plate (bottom) 10.01.12.00063 Vacuum blocks VCBL-G 125x75 Vacuum block (plastic body) with hose connections for smooth tables Top and bottom suction plates are easily replaceable For narrow workpieces VCBL-G 125x75x100 10.01.12.00056 Ordering data spare parts vacuum block VCBL-G 125x75 Suction plate (top) 10.01.12.00011 Suction plate (bottom) 10.01.12.00063 16

Vacuum Blocks VC-G For Smooth Table Systems Vacuum blocks VCBL-G 120x50 Vacuum block (plastic body) with hose connections for smooth tables Top and bottom suction plates are easily replaceable For narrow workpieces VCBL-G 120x50x100 10.01.12.00055 Ordering data spare parts vacuum block VCBL-G 120x50 Suction plate (top) 10.01.12.00012 Suction plate (bottom) 10.01.12.00063 Vacuum blocks VCBL-G 130x30 Vacuum block (plastic body) with hose connections for smooth tables Top and bottom suction plates are easily replaceable, top suction surface with friction plate and sealing frame For narrow workpieces VCBL-G 130x30x100 10.01.12.00059 Ordering data spare parts vacuum block VCBL-G 130x30 Friction plate (top) 10.01.12.00723 Sealing frame 10.01.12.00804 Friction plate 10.01.12.00805 Suction plate (bottom) 10.01.12.00063 Vacuum blocks VCBLS-G 140x115 for templates Vacuum block (plastic body) with hose connection for smooth tables Top and bottom suction plates are easily replaceable, top suction plate not replaceable Top suction plate is divided into 2 suction areas: Suction area 1 holds the template, Suction area 2 clamps the workpiece onto the template VCBLS-G 140x115x75 10.01.12.00875 Ordering data spare parts vacuum block VCBLS-G 140x115 for templates Suction plate (bottom) 10.01.12.00063 Mechanical clamp VCMC-G 154x128 Mechanical clamp (aluminum body) with hose connections for smooth tables Mechanical clamp is fixed on the smooth table with the aid of a vacuum circuit Narrow and curved workpieces, frameworks, etc. are clamped mechanically by vacuum Ordering data mechanical clamp VCMC-G 154x128x85 25-100* 10.01.12.01995 VCMC-G 154x128x100 10-100** 10.01.12.01997 *Clamping range (z) = 25-100 mm, Clamping force 700 N, Stroke 25 mm, Hose diameter D = 6 mm, height (H) = 100 mm **Clamping range (z) = 10-100 mm, Clamping force 700 N, Stroke 40 mm, Hose diameter D = 6 mm, height (H) = 85 mm 17

Vacuum Blocks VC-T For Smooth Aluminum Table Systems chapter Applications The hose-free vacuum clamping system VC-T for CNC machining centers with a smooth or grid table The vacuum blocks with height h = 100 ± 0.06 mm (depends on type) can be positioned quickly and freely to match the workpiece Both the workpiece and the vacuum blocks themselves are fixed to the CNC table using vacuum Suitable for retrofitting existing CNC-machines Vacuum blocks VCBL-T 120x120 Vacuum block (plastic body) for hose-free clamping system VC-T Top suction plate and bottom sealing frame are easily replaceable VCBL-T 120x120x100 10.01.12.00001 Ordering data spare parts vacuum block VCBL-T 120x120 Suction plate (top) 10.01.12.00010 Sealing frame (bottom) 10.01.12.00013 Vacuum blocks VCBL-T 120x120 with lifting system (AS) Vacuum block (plastic body) for hose-free clamping system VC-T Top suction plate and bottom sealing frame are easily replaceable The integrated lifting system simplifies positioning of the workpiece VCBL-T 120x120x100 AS 10.01.12.00002 Ordering data spare parts vacuum block VCBL-T 120x120 AS Suction plate (top) 10.01.12.00010 Sealing frame (bottom) 10.01.12.00013 Vacuum blocks VCBL-T 125x75 Vacuum block (plastic body) for hose-free clamping system VC-T Top suction plate and bottom sealing frame are easily replaceable For narrow workpieces VCBL-T 125x75x100 10.01.12.00003 Ordering data spare parts vacuum block VCBL-T 125x75 Suction plate (top) 10.01.12.00011 Sealing frame (bottom) 10.01.12.00013 18

Vacuum Blocks VC-T For Smooth Aluminum Table Systems Vacuum blocks VCBL-T 120x50 Vacuum block (plastic body) for hose-free clamping system VC-T Top suction plate and bottom sealing frame are easily replaceable For narrow workpieces VCBL-T 120x50x100 10.01.12.00004 Ordering data spare parts vacuum block VCBL-T 120x50 Suction plate (top) 10.01.12.00012 Sealing frame (bottom) 10.01.12.00013 Vacuum blocks VCBL-T 130x30 Vacuum block (plastic body) for hose-free clamping system VC-T Top suction plate and bottom sealing frame are easily replaceable, top suction surface with friction plate and sealing frame For narrow workpieces VCBL-T 130x30x100 10.01.12.00117 Ordering data spare parts vacuum block VCBL-T 130x30 Suction plate (top) 10.01.12.00723 Sealing frame 10.01.12.00804 Friction plate 10.01.12.00805 Sealing frame (bottom) 10.01.12.00013 Vacuum blocks VCBL-T 120x50 with clamping lever (SH) Vacuum block (plastic body) for hose-free clamping system VC-T Top suction plate and bottom sealing frame are easily replaceable With mechanical clamping lever for additional clamping of narrow workpieces VCBL-T 120x50x100 SH 10.01.12.00009 Ordering data spare parts vacuum block VCBL-T 120x50 SH Suction plate (top) 10.01.12.00012 Sealing frame (bottom) 10.01.12.00013 Vacuum blocks VCBLS-T 140x115 for templates Vacuum block (plastic body) for hose-free clamping system VC-T Bottom sealing frame is easily replaceable, top suction plate not replaceable Top suction plate is divided into 2 suction areas: Suction area 1 holds the template, Suction area 2 clamps the workpiece onto the template VCBLS-T 140x115x75 10.01.12.00005 Ordering data spare parts vacuum block VCBLS-T 140x115 for templates Sealing frame (bottom) 10.01.12.00013 19

Vacuum Blocks VC-K1 For Schmalz Consoles, Single-Circuit Vacuum Systems chapter Applications The hose-free vacuum clamping system VC-K1 for CNC machines with single-circuit system The vacuum blocks with the height h = 50 / 85 ± 0.06 mm (depends on type), are fixed on the consoles with mechanical clamps to prevent them from moving during the handling of the workpiece The workpiece and the vacuum blocks are then securely and precisely clamped with the aid of a vacuum for machining Vacuum blocks VCBL-K1 140x115 / VCBL-K1 140x115 with sensing valve (TV) Vacuum block (plastic body) with mechanical clamps for Schmalz single-circuit system Top and bottom suction plates are easily replaceable VCBL-K1 140x115x50 10.01.12.00210 VCBL-K1 140x115x50 TV 10.01.12.00369 VCBL-K1 140x115x85 10.01.12.01553 Ordering data spare parts vacuum block VCBL-K1 140x115 Suction plate (top) 10.01.12.00488 Suction plate (bottom) 10.01.12.00228 Vacuum blocks VCBL-K1 125x75 / VCBL-K1 125x75 with sensing valve (TV) Vacuum block (plastic body) with mechanical clamps for Schmalz single-circuit system Top and bottom suction plates are easily replaceable For narrow workpieces Version for longitudinal mounting (L) VCBL-K1 125x75x50 Q 10.01.12.00211 VCBL-K1 125x75x50 Q TV 10.01.12.00370 VCBL-K1 125x75x85 Q 10.01.12.01554 VCBL-K1 125x75x50 L 10.01.12.00230 VCBL-K1 125x75x50 L TV 10.01.12.00371 VCBL-K1 125x75x85 L 10.01.12.01555 Ordering data spare parts vacuum block VCBL-K1 125x75 Suction plate (top) 10.01.12.00011 Suction plate (bottom) 10.01.12.00228 20

Vacuum Blocks VC-K1 For Schmalz Consoles, Single-Circuit Vacuum Systems Vacuum blocks VCBL-K1 120x50 Vacuum block (plastic body) with mechanical clamps for Schmalz single-circuit system Top and bottom suction plates are easily replaceable For narrow workpieces Version for longitudinal mounting (L) VCBL-K1 120x50x50 Q 10.01.12.00770 VCBL-K1 120x50x85 Q 10.01.12.01689 VCBL-K1 120x50x50 L 10.01.12.00769 VCBL-K1 120x50x85 L 10.01.12.01690 Ordering data spare parts vacuum block VCBL-K1 120x50 Suction plate (top) 10.01.12.00012 Suction plate (bottom) 10.01.12.00228 Vacuum blocks VCBL-K1 130x30 Vacuum block (plastic body) with mechanical clamps for Schmalz single-circuit system Top and bottom suction plates are easily replaceable, top suction surface with friction plate and sealing frame For narrow workpieces Version for transverse mounting (Q) VCBL-K1 130x30x50 Q 10.01.12.00379 VCBL-K1 130x30x85 Q 10.01.12.01691 VCBL-K1 130x30x50 L 10.01.12.00378 VCBL-K1 130x30x85 L 10.01.12.01692 Ordering data spare parts vacuum block VCBL-K1 130x30 Suction plate (top) 10.01.12.00702 Sealing frame 10.01.12.00804 Friction plate 10.01.12.00805 Suction plate (bottom) 10.01.12.00228 Vacuum blocks VCBLS-K1 140x115 for templates Vacuum block (plastic body) with mechanical clamps for Schmalz single-circuit system Bottom suction plate is easily replaceable, top suction plate not replaceable Top suction plate is divided into 2 suction areas: Suction area 1 holds the template (with separate vacuum connection), Suction area 2 clamps the workpiece onto the template VCBLS-K1 140x115x50 10.01.12.00275 Ordering data spare parts vacuum block VCBLS-K1 140x115 for templates Suction plate (bottom) 10.01.12.00228 21

Vacuum Blocks VC-K1 For Schmalz Consoles, Single-Circuit Vacuum Systems Vacuum blocks VCBL-K1 125x75 with rotating top 360 / VCBL-K1 120x50 with rotating top 360 Vacuum block (plastic body) with mechanical clamps for Schmalz single-circuit system Top and bottom suction plates are easily replaceable Top section plate can be rotated 360 VCBL-K1 125x75x50 D-360 10.01.12.00497 VCBL-K1 120x50x50 D-360 10.01.12.00825 VCBL-K1 125x75x85 D-360 10.01.12.01557 VCBL-K1 120x50x85 D-360 10.01.12.01556 Ordering data spare parts vacuum block VCBL-K1 125x75 Suction plate (top) 10.01.12.00011 Suction plate (bottom) 10.01.12.00228 Ordering data spare parts vacuum block VCBL-K1 120x50 Suction plate (top) 10.01.12.00012 Suction plate (bottom) 10.01.12.00228 Mechanical clamp VCMC-K1 154x128 Mechanical clamp (aluminum body) with mechanical clamps for Schmalz profiles with single-circuit system Mechanical clamp is fixed on the console with the aid of a separate vacum connection Narrow and curved workpieces, frameworks, etc. are clamped mechanically by vacuum Ordering data mechanical clamp VCMC-K1 154x128x50 12-80* 10.01.12.00781 VCMC-K1 154x128x85 25-100** 10.01.12.01926 *Clamping range (z) = 12-80 mm, Clamping force 700 N, Stroke 10 mm, Hose diameter D = 6 mm, Height (H) = 85 mm **Clamping range (z) = 25-100 mm, Clamping force 700 N, Stroke 25 mm, Hose diameter D = 6 mm, Height (H) = 50 mm Adapter-Plate ISAP-K1 300x200 The Adapter-Plate is used for mounting Quad-Base or Mono-Base and can be mounted directly on Schmalz consoles with single-circuit system It is particularly suitable for a careful clamping of narrow and curved workpieces Can be used together with standard vacuum blocks Ordering data Adapter-Plate ISAP-K1 300x200x8 10.01.14.00025 Ordering accessories data Adapter-Plate ISAP-K1 300x200 ISMB 80x80x26 10.01.15.00214 ISMB 80x80x61 10.01.15.00414 ISCUP Cup 1 80x80x16 10.01.15.00209 ISCUP Cup 2 80x40x16 10.01.15.00210 ISCUP Cup 3 80x28x16 10.01.15.00211 22

Vacuum Blocks VC-K2, Height = 100 mm For Schmalz Consoles, Two-Circuit Vacuum Systems chapter Applications The hose-free vacuum clamping system VC-K2 for CNC machines with two-circuit system The vacuum blocks, with the height h = 100 ± 0.06 mm (depends on type), are fixed on the consoles by means of vacuum in order to prevent them from moving during the handling of the workpiece A second vacuum circuit then clamps the workpiece and the vacuum blocks securely and precisely on the consoles Vacuum blocks VCBL-K2 140x115 / VCBL-K2 140x115 with lifting system (AS) Vacuum block (plastic body) for Schmalz profiles with two-circuit system Top and bottom suction plates are easily replaceable VCBL-K2 140x115x100 10.01.12.00445 VCBL-K2 140x115x100 AS 10.01.12.00446 Ordering data spare parts vacuum block VCBL-K2 140x115 Suction plate (top) 10.01.12.00488 Suction plate (bottom) 10.01.12.00798 Vacuum blocks VCBL-K2 125x75 Vacuum block (plastic body) for Schmalz profiles with two-circuit system Top and bottom suction plates are easily replaceable For narrow workpieces Version for transverse mounting (Q) VCBL-K2 125x75x100 Q 10.01.12.00447 VCBL-K2 125x75x100 L 10.01.12.00506 Ordering data spare parts vacuum block VCBL-K2 125x75 Suction plate (top) 10.01.12.00011 Suction plate (bottom) 10.01.12.00798 Vacuum blocks VCBL-K2 120x50 Vacuum block (plastic body) for Schmalz profiles with two-circuit system Top and bottom suction plates are easily replaceable For narrow workpieces Version for longitudinal mounting (L) VCBL-K2 120x50x100 Q 10.01.12.00126 VCBL-K2 120x50x100 L 10.01.12.00853 Ordering data spare parts vacuum block VCBL-K2 120x50 Suction plate (top) 10.01.12.00012 Suction plate (bottom) 10.01.12.00798 23

Vacuum Blocks VC-K2, Height = 100 mm For Schmalz Consoles, Two-Circuit Vacuum Systems Vacuum blocks VCBL-K2 130x30 Vacuum block (plastic body) for Schmalz profiles with two-circuit system Top and bottom suction plates are easily replaceable, top suction surface with friction plate and sealing rubber For narrow workpieces Version for transverse mounting (Q) VCBL-K2 130x30x100 Q 10.01.12.00854 VCBL-K2 130x30x100 L 10.01.12.00855 Ordering data spare parts vacuum block VCBL-K2 130x30 Suction plate (top) 10.01.12.00723 Sealing frame 10.01.12.00804 Friction plate 10.01.12.00805 Suction plate (bottom) 10.01.12.00798 Vacuum blocks VCBLS-K2 140x115 for templates Vacuum block (plastic body) for Schmalz profiles with two-circuit system Bottom suction plate is easily replaceable, top suction plate not replaceable Top suction plate is divided into 2 suction areas: Suction area 1 holds the template, Suction area 2 clamps the workpiece onto the template VCBLS-K2 140x115x75 10.01.12.00856 Ordering data spare parts vacuum block VCBLS-K2 140x115 for template Suction plate (bottom) 10.01.12.00798 Vacuum blocks VCBL-K2 125x75 with rotating top 360 Vacuum block (plastic body) for Schmalz profiles with two-circuit system Top and bottom suction plates are easily replaceable Top of vacuum block can be rotated 360 VCBL-K2 125x75x100 D-360 10.01.12.01079 Ordering data spare parts vacuum block VCBL-K2 125x75 Suction plate (top) 10.01.12.00011 Suction plate (bottom) 10.01.12.00798 Vacuum blocks VCBL-K2 120x50 with rotating top 360 Vacuum block (plastic body) for Schmalz profiles with two-circuit system Top and bottom suction plates are easily replaceable Top of vacuum block can be rotated 360 VCBL-K2 120x50x100 D-360 10.01.12.01020 Ordering data spare parts vacuum block VCBL-K2 120x50 Suction plate (top) 10.01.12.00012 Suction plate (bottom) 10.01.12.00798 24

Vacuum Blocks VC-K2, Height = 100 mm For Schmalz Consoles, Two-Circuit Vacuum Systems Mechanical clamp VCMC-K2 154x128 Mechanical clamp (aluminum body) for Schmalz profiles with two-circuit system Mechanical clamp is fixed on the console by vacuum Narrow and curved workpieces, frame parts, etc. are clamped mechanically by vacuum Ordering data mechanical clamp VCMC-K2 154x128x100 10-100* 10.01.12.01885 *Clamping range (z) = 10-100 mm, Clamping force 700 N, Stroke 40 mm, Height (H) = 100 mm Mechanical clamp VCMC-K2 154x128 with fixing flap (FI) Mechanical clamp (aluminum body) for Schmalz profiles with two-circuit system Mechanical clamp is fixed on the console by vacuum and fixing flap Narrow and curved workpieces, frame parts, etc. are clamped mechanically by vacuum Ordering data mechanical clamp VCMC-K2 154x128x100 10-100* 10.01.12.01962 *Clamping range (z) = 25-100 mm, Clamping force 700 N, Stroke 25 mm, Height (H) = 100 mm Adapter-Plate ISAP-K2 200x200 The Adapter-Plate is used for mounting Quad-Base or Mono-Base and can be mounted directly on Schmalz consoles with two-circuit system It is particularly suitable for a careful clamping of narrow and curved workpieces Can be used together with standard vacuum blocks Ordering data Adapter-Plate ISAP-K2 200x200x28 10.01.14.00029 Ordering accessories data Adapter-Plate ISAP-K2 200x200 ISMB 80x80x42 10.01.15.00078 ISCUP Cup 1 80x80x30 10.01.15.00003 ISCUP Cup 2 80x40x30 10.01.15.00004 ISCUP Cup 3 80x28x30 10.01.15.00005 25

Vacuum Blocks VC-K2, Additional Heights For Schmalz Consoles, Two-Circuit Vacuum Systems chapter Applications The hose-free vacuum clamping system VC-K2 for CNC machines with two-circuit system The vacuum blocks, with the height = h ± 0.06 mm (depends on type), are fixed on the consoles by means of vacuum in order to prevent them from moving during the handling of the workpiece A second vacuum circuit then clamps the workpiece and the vacuum blocks securely and precisely on the consoles Vacuum blocks VCBL-K2 140x115 / VCBL-K2 140x115 with sensing valve (TV) Vacuum block (plastic body) for Schmalz profiles with two-circuit system Top and bottom suction plates are easily replaceable VCBL-K2 140x115x50 10.01.12.00626 VCBL-K2 140x115x50 TV 10.01.12.00627 VCBL-K2 140x115x75 10.01.12.02136 VCBL-K2 140x115x75 L TV 10.01.12.02195 VCBL-K2 140x115x125 10.01.12.02116 VCBL-K2 140x115x125 L TV 10.01.12.02128 Ordering data spare parts vacuum block VCBL-K2 140x115 Suction plate (top) 10.01.12.00488 Suction plate (bottom) 10.01.12.00798 Vacuum blocks VCBL-K2 125x75 / VCBL-K2 125x75 with sensing valve (TV) Vacuum block (plastic body) for Schmalz profiles with two-circuit system Top and bottom suction plates are easily replaceable Version for transverse mounting (Q) VCBL-K2 125x75x50 Q 10.01.12.00644 VCBL-K2 125x75x50 L 10.01.12.00628 VCBL-K2 125x75x50 Q TV 10.01.12.00645 VCBL-K2 125x75x50 L TV 10.01.12.00637 VCBL-K2 125x75x75 Q 10.01.12.02199 VCBL-K2 125x75x75 L 10.01.12.02200 VCBL-K2 125x75x75 Q TV 10.01.12.02201 VCBL-K2 125x75x75 L TV 10.01.12.02202 VCBL-K2 125x75x125 Q 10.01.12.02118 VCBL-K2 125x75x125 L 10.01.12.02124 VCBL-K2 125x75x125 Q TV 10.01.12.02129 VCBL-K2 125x75x125 L TV 10.01.12.02132 Ordering data spare parts vacuum block VCBL-K2 125x75 Suction plate (top) 10.01.12.00011 Suction plate (bottom) 10.01.12.00798 26

Vacuum Blocks VC-K2, Additional Heights For Schmalz Consoles, Two-Circuit Vacuum Systems Vacuum blocks VCBL-K2 120x50 / VCBL-K2 120x50 with sensing valve (TV) Vacuum block (plastic body) for Schmalz profiles with two-circuit system Top and bottom suction plates are easily replaceable Version for transverse mounting (Q) VCBL-K2 120x50x50 Q 10.01.12.00772 VCBL-K2 120x50x50 L 10.01.12.00771 VCBL-K2 120x50x75 Q 10.01.12.02203 VCBL-K2 120x50x75 L 10.01.12.02204 VCBL-K2 120x50x75 Q TV 10.01.12.02205 VCBL-K2 120x50x75 L TV 10.01.12.02206 VCBL-K2 120x50x125 Q 10.01.12.02119 VCBL-K2 120x50x125 L 10.01.12.02125 VCBL-K2 120x50x125 Q TV 10.01.12.02130 VCBL-K2 120x50x125 L TV 10.01.12.02133 Ordering data spare parts vacuum block VCBL-K2 120x50 Suction plate (top) 10.01.12.00012 Suction plate (bottom) 10.01.12.00798 Vacuum blocks VCBL-K2 130x30 / VCBL-K2 130x30 with sensing valve (TV) Vacuum block (plastic body) for Schmalz profiles with two-circuit system Top and bottom suction plates are easily replaceable, top suction surface with friction plate and sealing frame For narrow workpieces Version for longitudinal mounting (L) VCBL-K2 130x30x50 Q 10.01.12.00646 VCBL-K2 130x30x50 L 10.01.12.00647 VCBL-K2 130x30x75 Q 10.01.12.02207 VCBL-K2 130x30x75 L 10.01.12.02208 VCBL-K2 130x30x75 Q TV 10.01.12.02209 VCBL-K2 130x30x75 L TV 10.01.12.02210 VCBL-K2 130x30x125 Q 10.01.12.02120 VCBL-K2 130x30x125 L 10.01.12.02126 VCBL-K2 130x30x125 Q TV 10.01.12.02131 VCBL-K2 130x30x125 L TV 10.01.12.02134 Ordering data spare parts vacuum block VCBL-K2 130x30 Suction plate (top) 10.01.12.00702 Sealing frame 10.01.12.00804 Friction plate 10.01.12.00805 Suction plate (bottom) 10.01.12.00798 Vacuum blocks VCBLS-K2 140x115 for templates Vacuum block (plastic body) for Schmalz profiles with two-circuit system Bottom suction plate is easily replaceable, top suction plate not replaceable Top suction plate is divided into 2 suction areas: Suction area 1 holds the template, Suction area 2 clamps the workpiece onto the template VCBLS-K2 140x115x50 10.01.12.00636 Ordering data spare parts vacuum block VCBLS-K2 140x115 for templates Suction plate (bottom) 10.01.12.00798 27

Vacuum Blocks VC-K2, Additional Heights For Schmalz Consoles, Two-Circuit Vacuum Systems Vacuum blocks VCBL-K2 125x75 with rotating top 360 / VCBL-K2 120x50 with rotating top 360 Vacuum block (plastic body) for Schmalz profiles with two-circuit system Top and bottom suction plates are easily replaceable Top suction plate can be rotated 360 VCBL-K2 125x75x50 D-360 10.01.12.00629 VCBL-K2 120x50x50 D-360 10.01.12.00874 VCBL-K2 125x75x75 D-360 10.01.12.02211 VCBL-K2 120x50x75 D-360 10.01.12.02212 VCBL-K2 125x75x125 D-360 10.01.12.02213 VCBL-K2 120x50x125 D-360 10.01.12.02214 Ordering data spare parts vacuum block VCBL-K2 125x75 Suction plate (top) 10.01.12.00011 Suction plate (bottom) 10.01.12.00798 Ordering data spare parts vacuum block VCBL-K2 120x50 Suction plate (top) 10.01.12.00012 Suction plate (bottom) 10.01.12.00798 Mechanical clamp VCMC-K2 154x128 Mechanical clamp (aluminum body) for Schmalz profiles with two-circuit system Mechanical clamp is fixed on the console by vacuum Narrow and curved workpieces, frame parts, etc. are clamped mechanically by vacuum Ordering data mechanical clamp VCMC-K2 154x128x50 12-80* 10.01.12.00737 VCMC-K2 154x128x75 12-80** 10.01.12.02218 VCMC-K2 154x128x125 10-100*** 10.01.12.02217 *Clamping range (z) = 12-80 mm, Clamping force 700 N, Stroke 10 mm, Height (H) = 50 mm **Clamping range (z) = 12-80 mm, Clamping force 700 N, Stroke 10 mm, Height (H) = 75 mm ***Clamping range (z) = 10-100 mm, Clamping force 700 N, Stroke 40 mm, Height (H) = 125 mm Adapter-Plate ISAP-K2 200x200 The Adapter-Plate is used for mounting Quad-Base or Mono-Base and can be mounted directly on Schmalz consoles with two-circuit system It is particularly suitable for a careful clamping of narrow and curved workpieces Can be used together with standard vacuum blocks Ordering data Adapter-Plate ISAP-K2 200x200x26 10.01.14.00117 Ordering accessories data Adapter-Plate ISAP-K2 200x200 ISMB 80x80x8 10.01.15.00188 ISZR-V 80x25 10.01.15.00295 ISZR-V 80x75 10.01.15.00489 ISCUP Cup 1 80x80x16 10.01.15.00209 ISCUP Cup 2 80x40x16 10.01.15.00210 ISCUP Cup 3 80x28x16 10.01.15.00211 28

Vacuum Blocks VC-B For CNC Machining Centers from Biesse* chapter Applications The hose-free vacuum clamping system VC-B can be mounted in the vacuum block mountings of CNC machines made by Biesse* The vacuum blocks with a height h = 29/48/74 ± 0.1 mm (depends on type) are pre-fixed in order to prevent them from moving during handling of the workpiece The workpiece and the vacuum blocks are clamped securely and precisely by the vacuum Vacuum blocks VCBL-B 140x115 with sensing valve (TV) Vacuum blocks (plastic body) for the vacuum block mountings The upper suction plate is easily replaceable With integrated sensing valve so that unused vacuum blocks can be left in the mounted position VCBL-B 140x115x29 TV 10.01.12.01136 VCBL-B 140x115x48 TV 10.01.12.01467 VCBL-B 140x115x74 TV 10.01.12.01416 Ordering data spare parts vacuum block VCBL-B 140x115 Suction plate (top) 10.01.12.00228 Vacuum blocks VCBL-B 125x75 with sensing valve (TV) Vacuum blocks (plastic body) for the vacuum block mountings The upper suction plate is easily replaceable With integrated sensing valve so that unused vacuum blocks can be left in the mounted position VCBL-B 125x75x29 TV 10.01.12.01152 VCBL-B 125x75x48 TV 10.01.12.01468 VCBL-B 125x75x74 TV 10.01.12.01417 Ordering data spare parts vacuum block VCBL-B 125x75 Suction plate (top) 10.01.12.00011 Vacuum blocks VCBL-B 120x50 with sensing valve (TV) Vacuum blocks (plastic body) for the vacuum block mountings The upper suction plate is easily replaceable With integrated sensing valve so that unused vacuum blocks can be left in the mounted position VCBL-B 120x50x29 TV 10.01.12.01151 VCBL-B 120x50x48 TV 10.01.12.01469 VCBL-B 120x50x74 TV 10.01.12.01418 Ordering data spare parts vacuum block VCBL-B 120x50 Suction plate (top) 10.01.12.00012 29

Vacuum Blocks VC-B For CNC Machining Centers from Biesse* Vacuum blocks VCBL-B 130x30 with sensing valve (TV) Vacuum blocks (plastic body) for the vacuum block mountings The upper suction plate is easily replaceable, top suction surface with friction plate and sealing frame With integrated sensing valve so that unused vacuum blocks can be left in the mounted position VCBL-B 130x30x29 TV 10.01.12.01149 VCBL-B 130x30x48 TV 10.01.12.01470 VCBL-B 130x30x74 TV 10.01.12.01419 Ordering data spare parts vacuum block VCBL-B 130x30 Sealing frame 10.01.12.00804 Friction plate 10.01.12.00805 Mechanical clamp VCMC-B Mechanical clamp (aluminum body) for the vacuum block mountings Mechanical clamp is fixed on the vacuum block mounting Narrow and curved workpieces, frame parts, etc. are clamped mechanically by vacuum Ordering data mechanical clamp VCMC-B D120x48* 10.01.12.01477 VCMC-B D120x74** 10.01.12.01479 *Clamping range (z) = 12-80 mm, Clamping force 700 N, Stroke 10 mm, Height (H) = 48 mm **Clamping range (z) = 12-80 mm, Clamping force 700 N, Stroke 10 mm, Height (H) = 74 mm Ordering accessories data mechanical clamp ISMB 80x80x8 10.01.15.00188 ISZR-V 80x19 10.01.15.00388 ISZR-V 80x45 10.01.15.00054 ISCUP Cup 1 80x80x16 10.01.15.00209 ISCUP Cup 2 80x40x16 10.01.15.00210 ISCUP Cup 3 80x28x16 10.01.15.00211 Adapter-Plate ISAP-B 195x195 The Adapter-Plate can accommodate up to four Mono-Bases and be mounted directly in the vacuum block mountings The workpiece and the Adapter-Plate are clamped securely and precisely by the vacuum The plate is particularly suitable for clamping of narrow, curved workpieces Can be used together with standard vacuum blocks Ordering data Adapter-Plate ISAP-B 195x195x5 10.01.14.00109 Ordering accessories data Adapter-Plate ISAP-B 195x195 ISMB 80x80x8 10.01.15.00188 ISZR-V 80x19 10.01.15.00388 ISZR-V 80x45 10.01.15.00054 ISCUP Cup 1 80x80x16 10.01.15.00209 ISCUP Cup 2 80x40x16 10.01.15.00210 ISCUP Cup 3 80x28x16 10.01.15.00211 Can be inserted in these adapters 30

Vacuum Blocks VC-S For CNC Machining Centers from SCM/Morbidelli* chapter Applications The hose-free vacuum clamping system VC-S can be mounted on the consoles of CNC machines made by SCM/Morbidelli* The vacuum blocks are pre-fixed with the aid of the consoles in order to prevent them from moving during handling of the workpiece The workpiece and the vacuum blocks are clamped securely and precisely by the vacuum Width of mounting for type S1 B = 72.5 mm (TV-system) width of mounting for type S4 B = 109 mm (TVN-system) Vacuum blocks VCBL-S 140x115 with sensing valve (TV) Turnable (360 ) vacuum block (plastic body) for the consoles of the TV / TVN system The upper suction plate is easily replaceable VCBL-S1 140x115x32.7 D-360 TV 10.01.12.01299 VCBL-S4 140x115x50 D-360 TV 10.01.12.01472 Ordering data spare parts vacuum block VCBL-S 140x115 Suction plate (top) 10.01.12.00228 Vacuum blocks VCBL-S 125x75 / 120x50 with sensing valve (TV) Turnable (360 ) vacuum block (plastic body) for the consoles of the TV / TVN system The upper suction plate is easily replaceable VCBL-S1 125x75x32.7 D-360 TV 10.01.12.01302 VCBL-S4 125x75x50 D-360 TV 10.01.12.01473 VCBL-S1 120x50x32.7 D-360 TV 10.01.12.01301 VCBL-S4 120x50x50 D-360 TV 10.01.12.01474 Ordering data spare parts vacuum block VCBL-S 125x75 Suction plate (top) 10.01.12.00011 Ordering data spare parts vacuum block VCBL-S 120x50 Suction plate (top) 10.01.12.00012 Vacuum blocks VCBL-S 130x30 with sensing valve (TV) Turnable (360 ) vacuum block (plastic body) for the consoles of the TV / TVN system The upper suction plate is easily replaceable, top suction surface with friction plate and sealing rubber VCBL-S1 130x30x32.7 D-360 TV 10.01.12.01300 VCBL-S4 130x30x50 D-360 TV 10.01.12.01475 Ordering data spare parts vacuum block VCBL-S 130x30 Sealing frame 10.01.12.00804 Friction plate 10.01.12.00805 31

Vacuum Blocks VC-S For CNC Machining Centers from SCM/Morbidelli* Mechanical clamp VCMC-S4 145x145 Mechanical clamp (aluminium body) for the vacuum block mountings Mechanical clamp is fixed on the vacuum block mounting Narrow and curved workpieces, frame parts, etc. are clamped mechanically by vacuum Ordering data mechanical clamp VCMC-S4 145x145x50* 10.01.12.01481 *Clamping range (z) = 12-80 mm, Clamping force 700 N, Stroke, 10 mm Height (H) = 50 mm Adapter-Plate ISAP-S1 195x195 / ISAP-S4 195x195 The Adapter-Plate can accommodate up to four Mono-Bases and can be mounted directly on the consoles of the TV / TVN systems of SCM/Morbidelli* It is particularly suitable for clamping narrow and curved workpieces It can be used together with standard vacuum blocks Adapter-Plate ISAP-S1 195x195x9 Ordering data Adapter-Plate ISAP-S1 195x195x8.7 10.01.14.00123 ISAP-S4 195x195x11 10.01.14.00231 Ordering accessories data Adapter-Plate ISAP-S1/S4 ISMB 80x80x8 10.01.15.00188 ISZR-V 80x15 10.01.15.00052 ISCUP Cup 1 80x80x16 10.01.15.00209 ISCUP Cup 2 80x40x16 10.01.15.00210 ISCUP Cup 3 80x28x16 10.01.15.00211 Adapter-Plate ISAP-S2 195x195 / ISAP-S3 195x195 The Adapter-Plate can accommodate up to four Mono-Bases and can be mounted directly on the mounting studs (stud spacing = 135 mm) for the standard vacuum blocks of SCM/Morbidelli* The Adapter-Plate ISAP-S3 can accomodate up to four Mono-Bases and can be mounted directly on the rotary vacuum blocks of SCM/Morbidelli* The workpiece and the Adapter-Plate are clamped securely and precisely by the vacuum The plate is particularly suitable for clamping of narrow, curved workpieces Adapter-Plate ISAP-S2 195x195x9 Ordering data Adapter-Plate ISAP-S2 195x195x4 10.01.14.00173 ISAP-S3 195x195x4 10.01.14.00176 Ordering accessories data Adapter-Plate ISAP-S2/S3 ISMB 80x80x8 10.01.15.00188 ISCUP Cup 1 80x80x16 10.01.15.00209 ISCUP Cup 2 80x40x16 10.01.15.00210 ISCUP Cup 3 80x28x16 10.01.15.00211 Adapter-Plate ISAP-S3 195x195x9 32

Additional Efficient Clamping Solutions Clamping Solutions for Manual Processing Schmalz clamping solutions for manually processing of workpieces offer the highest level of safety and flexibility. Special suction plates or provide for damage-free five-sided processing even with sensitive workpieces. The clamping solutions are attached directly to the workbench or the machining table and held in place using vacuum or mechanically using screws. For more information, see the Clamping Solutions for Manual Processing brochure Precision Clamping Technology for Metal and Plastic Processing The matrix-plate is especially suited for safe and reliable clamping of flat metal workpieces with a flat bottom side, ensuring minimum set-up times. Using the vacuum clamping system, even components that are difficult to clamp mechanically can be fixed easily, quickly and precisely and without distortion. The matrix-plate can be quickly attached to the CNC machine table using clamping claws or a zero point clamping system. The modular design ensures maximum flexibility with easy handling and allows for any combination of diverse product versions. For more information, see the Matrix-Plate for Metalworking brochure Are You Interested in One of Our Products? In our online shop you can order products at your convenience and benefit from many advantages: www.schmalz.com Of course, you can contact our system advisors personally. Tel. +49 (0)7443 2403 0 Fax +49 (0)7443 2403 259 33

World of Vacuum Technology Vacuum Components Innovative vacuum components from Schmalz offer many users in various sectors of industry reliable support in the solution of automation and handling tasks. The wide range of components extends from suction pads and vacuum generators to mounting elements and system monitoring devices. Vacuum Gripping Systems Complex vacuum gripping systems from Schmalz permit decisive productivity improvements to be achieved. The range extends from layer and large-area gripping systems to complete vacuum spiders, delivered ready for connection, for use in all areas of automation. Vacuum Handling Systems Ergonomical vacuum lifting devices Jumbo and VacuMaster for effortless, damage-free handling of workpieces. Crane systems to supplement these to form complete system solutions which are precisely matched to the planned application. Workshop equipment as practical aids in trade and industry. Vacuum Clamping Systems Future-oriented vacuum clamping technology from Schmalz is the intelligent response to the continually increasing demands for more productivity and economic operation of CNC machine tools. Schmalz, 12/10 I 29.01.03.00460 I Subject to technical changes without notice I Schmalz is a registered trademark in Europe. J. Schmalz GmbH Aacher Strasse 29 D-72293 Glatten Tel. +49 (0)7443 2403 0 Fax +49 (0)7443 2403 259 schmalz@schmalz.de www.schmalz.com