00 ma SMAT LINK STAT STAT DAMPE STAT DAMPE DAMPE STAT or FA DAMPE POE p. p. 6 p.6 p. 9 ZONIN UIDE FULL STATUS DIITAL DISPLA SPAE FUSE INLUDED QUIK SELESS TEMINALS O AS/ELETI THEMOSTAT EXLUSIVE EO FO ENHANED ONTOL STATUS LEDs SHO HEAT or OOL ALLS (No Voltmeter equired) SAN ITH SMATPHONE FO MOE INFO FESH AI ONTOL (X ONL) E V I PUE DELA EO SMAT AS/ELET VS. VLV. O NOMAL nd STAE FAN AS SMAT LINK S ( ).0 ESET B LOKOUT ELETI S (5 ) X ZSX.0 ADJUST SETTINS Z-PO Z-P EMOVE TO SEPAATE & TEMINALS Z-PO Z-P Z-PO Z-P Z-PO Z-P ND STAT TPE SA SA FESH AI SA SENSO Installation, Specification & Operation SIMPLE SETUP AND ONFIUATION AI TEMP SENSO INLUDED EXPANDABLE TO S APABILIT PATIBLE : AS/FOSSIL FUEL/ELETI or (Inc. ) up to -STAE ooling p.,5,7 -STAE Heating USE AN DAMPE -IE or -IE (Power Open/lose, Spring Open, or Spring lose) STATUS LEDs SHO DAMPE POSITION ED = LOSED EEN = OPEN p.,7 p. 7 p. p. 5 p. 7 p. 7 -X (ZSX-.0) -X (ZSX-.0) p. 0, BPASS (PESSUE ELIEF) DAMPE SIZIN & DUT DESIN p.,9 Bypass Damper Supply Damper OUND AND ETANULA DAMPES Available in over 60 different sizes and configurations! PLEASE EVIE ENTIE DOUMENT BEFOE BEINNIN INSTALLATION.com -5-EOJ (65)
00 ma STAT STAT DAMPE DAMPE POE MODES & OPEATION EMEEN HEAT Emergency Heat can ONL be operated by a heat pump thermostat connected to the thermostat terminal. allows as/electric or Heat Pump thermostats to be used on all zones with heat pump equipment. If thermostat calls for Emer. Heat, the system will be LOKED into emergency heat. The compressor will NOT energize and only heating calls will be recognized from any zone other than. Only / and will be allowed to energize while is LOKED into emergency heat. (ie. ompressor & cooling calls will be LOKED OUT) All cooling calls from S thru will be ignored and any heating call from these zones will be treated by the system as Emer. Heat. To UNLOK and take the system out of Emer. Heat, remove the Emer. Heat call at the thermostat AND make a call for compressor heat or cooling from this thermostat. EONOM MODE EONOM MODE (EO) input on allows the use of a switch, occupancy sensor, or dry-contact to keep Zones thru from making equipment calls. (i.e. Heat or ool will not energize if only zones thru are calling while E Input is energized) onnect V and E INPUT to set the System into EONOM MODE. Only will be able to make equipment calls. All other zone calls will open and close dampers as needed to take advantage of the active mode energized by the thermostat. NO ADDITIONAL SETTINS EQUIED. LOSED = EONOM FOSSIL FUEL AUX. HEAT In Mode, the compressor(s) will not run when AUXILIA HEAT is energized. controls dual fuel so a dual fuel kit and THEMOSTATS are NOT required. AS/ELETI thermostats may be used with a heat pump system, however, use a Heat Pump stat for the Thermostat to control EMEEN HEAT (Described above). Always install the heat pump evaporator downstream of the furnace, this prevents condensation in the heat exchanger during the cooling mode. SEE Equipment Staging (p. 5) for more details about. TANSFOME SIZIN VA TANSFOME (NOT INLUDED) MUST BE SIZED AND FUSED BASED ON THE SMAT ONTOLLE, TOTAL DAMPES AND THEMOSTATS EOJA Device -X -X Power Open/lose Damper Spring eturn Damper Typical Thermostat POE VA VA VA 0 VA VA VA TANSFOME PE-INSTALLATION HEKLIST SMAT PANEL alculate minimum V transformer VA capacity (add VA requirement for controller + # of thermostats + # & type of dampers) see Transformer Sizing section this page. heck primary and secondary voltage for zoning transformer. Make sure separate transformer and circuit is use from equipment transformer. Select mounting location that provides space and easy path to run wires. THEMOSTATS Select location that provides easiest path to run wires. Do not mount where exposed directly to air stream from supply air grills. Do not mount where exposed to radiant heat from windows or skylights. Do not use power stealing or triac models. as/electric and/or heat pump stats can be used on heat pump equipment (heat pump stat is required on zone only if emergency heat control is needed). NOTE: Use only gas/electric stats with gas/electric equipment. E V AS/ELET VS. VLV. O NOMAL nd STAE FAN AS DUT & DAMPES HVA MOE INFOMATION AVAILABLE ONLINE -.com ESET I PUE DELA EO SMAT B LOKOUT ELETI X ZSX.0 ADJUST SETTINS Z-PO Z-P EMOVE TO SEPAATE & TEMINALS Z-PO Z-P STAT TPE SA SA EXAMPLE Transformer alculation: SMAT-X ( VA) + PO DAMPES ( VA X ) + THEMOSTATS ( VA X ) = 7 VA So, for this example of a basic - Zone system, a 0VA transformer with a AMP Fuse can be used. SEE page 5 for more info about FUSE size. Design all zones to balance the FM evenly (each zone should be similar in size). Avoid creating small zones (< 0% of total capacity). Use proper excess (surplus) air-flow management including these techniques bypass duct/damper, dump zone(s) or adjust dampers max close settings to allow leakage. Ecojay recommends the use of a bypass duct/damper that is large enough to accommodate the total system FM capacity minus the FM capacity of the smallest zone. EFE TO pages,9,0, for more information. Perform basic equipment check including compressor, refrigerant charge, blower, furnace, filter before installing or starting up system. SA SENSO
PUE A minute PUE of the supply air plenum is initiated during Opposing-all hangeover. (Switching from Heat to ool or ool to Heat) During the PUE, the fan will remain energized to purge existing supply air temperature and to allow equalization of hvac system pressures before energizing the opposing mode call. During the PUE Mode, zone(s) calling for the opposite mode will have damper(s) closed. All other dampers (non-calling zone(s) and zone(s) calling for mode last energized) will remain open during PUE Mode. During PUE the digital display will count down the number of seconds left during purge time. TIME DELA Time DELA is designed for equipment protection. After calls from all zones have been satisfied and the equipment is deenergized, a -minute Time DELA will be completed before new thermostat calls will be processed. During the DELA all dampers open and the equipment will NOT run. During DELA the digital display will count down the number of seconds left during purge time if a new call is energized. NOTE: Although will not energize the fan (or equipment) during DELA the equipment being used may have a built in control that causes the fan to continue running. / JUMPE The / Jumper is Factory Installed on the ontroller. If the equipment requires separate transformers for heat and cool, EMOVE the / jumper [JP] below the connector on the right side. NOTE: In the case of a Heat-Pump System, the / jumper should NOT be removed. SPEIFIATIONS POE -X -X SSTEM POTETION VA MAX (75 ma @ VA) [X = VA, X = VA] If multiple transformers are used in X system, the primary and secondary polarities must be the same for both transformers and on both ZSX boards. VA + Stats (VA ea.) + Dampers (- 0 VA ea.)= Total Transformer Size Integrated 5X0mm 00mA Fuse- One replacement also included. (Field supplied transformer should also be fused) DISPLA OPEATION & FUNTION I PUE (ON) (FLASHIN) (ON) (FLASHIN) DELA EO (ON) EO (FLASHIN) Multi-function digits show supply temperature, cut-out temperatures (high and low), zone thermostat types, fresh-air time. Supply Air Temperature displayed. -- on temp display = SAS disconnected. System is in PUE mode for equipment changeover (Fan [] and dampers continue to operate, ountdown timer on digits sec.) HIH TEMP LIMIT sensed, ontroller de-energizes equipment HEAT output for a minimum of minutes (Fan [] and damper outputs continues to operate) Setting HIH TEMP LIMIT Press UP or DON Arrow Buttons to adjust the HIH TEMP LIMIT (factory default: heat pump 0 o F; electric heat 5 o F; gas heat 5 o F) LO TEMP LIMIT sensed, ontroller de-energizes equipment OOL output for a minimum of minutes (Fan [] and damper outputs continue to operate) Setting LO TEMP LIMIT Press the UP or DON Arrow Buttons to adjust the LO TEMP LIMIT (factory default o F) ontroller has satisfied all calls and will DELA min before initiating any additional calls. (ountdown timer on digits sec. if call made) I0 I0 E input on Zone is energized and system is in EONOM MODE. Only Zone can initiate equipment calls, other zones will only open and close dampers as needed. If has been configured for FESH AI and FESH AI is being currently satisfied. FAN should be running and (FA Damper) energized in the OPEN position OUTPUTS DAMPES SmartLINK (M) 0 AMP @ VA ontact ating VA HOT from Heating Transformer on Equipment (ED) VA HOT from ooling Transformer on Equipment (ED) VA MON from Transformer on Equipment (none) st Stage ompressor (ELLO) nd Stage ompressor (ELLO) Fan (EEN) / st Stage Heat O Emergency Heat (ED) /OB nd Stage Heat O eversing Valve (OANE) 0 AMP @ VA ontact ating (0VA) Power-lose / Spring-Open Dampers (0VA) Power-Open / Spring-lose Dampers (0VA) Power-Open / Power-lose Dampers (VA) M ire ommunications to SmartLINK (BLUE) [Use at5 able ONL] INPUTS THEMOSTAT LABEL DESIPTION (LED OLO) VA HOT (ED) ommon (NONE) ompressor (ELLO) Fan (EEN) Heat O Emergency Heat (ED) eversing Valve (OANE) E Economy Input (EEN) ß Zone ONE only TEMPEATUE 0K Type III Thermistor SA Sensor " Supply Air Temperature Sensor Stainless Steel Probe (Provided with each )
HIH AND LO LIMIT ADJUST See STAIN below for more details. For protection, will not allow the to run above or below these settable limits. STAIN The controls equipment staging automatically based on time and supply air temperature. (This temperature is read by the AI TEMP SENSO SEE previous page for proper installation) NOTE: ithout this sensor installed, the will NOT run nd stage or operate any dampers. The charts in this section illustrate this correlation between TIME, TEMPEATUE, & STAIN (FATO DEFAULTS SHON IN HATS) Time and temperature settings will vary according to the type of equipment is configured for and the HI/LO temp limit settings used. Staging will occur ONL when the minimum run-time and temperature range conditions are met. The factory default settings for temperature cut-in and cut-out are adjustable. (SEE HIH and LO LIMIT ADJUST section above) AI TEMP (⁰F) DEFAULT Values 5⁰ nd STAE UT-OUT nd STAE UT-IN 90⁰ AUX. HEAT UT-IN Adjustable ange: (90 to 9 F) AS/ELETI HEATIN & energize when any thermostat calls for heat. will energize immediately if DIP * SITH #5 is set to ELETI. If set to the default of AS, will energize after 90 seconds. de-energizes at a supply air temp warmer than HI temp cut-out and will re-energize after min if supply temp has fallen lower (cooler) than HI temp (Default: 5 F) 5⁰ UT-OUT Adjustable ange: (5 to 50 F) 5⁰ 0⁰ Adjustable ange: (0 to 5 F) 0⁰ UT-OUT 05⁰ 00⁰ ADJUST SETTINS STAT TPE AUTO HANEOVE ST STAE AUX. HEAT UT-OUT AI TEMP (⁰F) DEFAULT Values SET HIH TEMP LIMIT (UT-OUT) PESS & release the UP arrow button when the display is showing temperature. The HI TEMP indicator will flash and the digits will show the currently set temperature. This high limit cut-out can be adjusted up or down using the buttons. See STAIN below for more details. AUX. HEAT UT-IN PESS & HOLD the UP arrow button for 5 seconds when the display is showing temperature. hen released the HI LIMIT and DELA indicators will flash and the digits will show the currently set temperature (DEFAULT = 90, adjustable from 90 to 9 using buttons). SET LO TEMP LIMIT (UT-OUT) PESS & release the DON arrow button when the display is showing temperature. The LO TEMP indicator will flash and the digits will show the currently set temperature. This low limit cut-out can be adjusted up or down using the buttons. See STAIN below for more details. ST STAE nd STAE nd STAE UT-OUT nd STAE UT-IN TIME (Minutes) and equipment terminals energize when any thermostat calls for heat. NOTE: B will also energize if DIP SITH # set to B de-energizes at a supply temp warmer than (above) HI temp cut-out and will reenergize after min if supply temp has fallen lower (cooler) than HI temp (Default: 0⁰F) IMPOTANT NOTE: hanging either the LO or HIH temp limit will also affect the staging cut-in and cut-out temperatures settings. Adjusting these can cause staging to occur sooner or later as needed. See STAIN below for more details about each scenario. ith the system, it is possible to have a zone(s) calling for cool and another zone(s) calling for heat. These are called opposing calls. hen the equipment has an active call running and receives an 'opposing call' from another zone(s), the existing active mode running on the equipment will be limited to a maximum run time of 5 minutes from the time the first opposing mode call was received. If the active mode does not satisfy the calling zone(s) in this 5 minute interval will initiate a HANEOVE process de-energizing the active mode and initiating a minute PUE (see page for more about PUE). During PUE, all dampers open during the previously active mode remain open and the fan remains energized to neutralize the supply air temperature before energizing the opposing call mode on the equipment HANEOVE process. ST STAE -5⁰ (Starts when first call for heat is made) 0 ST STAE (Starts when first call for heat is made) -5⁰ energizes at a supply air temp cooler than 5⁰ less than HI temp cutout after minutes run time of only. (Default: 5-5 = 0 or cooler) de-energizes at supply air temp warmer than 0⁰ less than HI temp cut-out after min of minimum run time. (Default: 5-0 = 5 or warmer) ND STAE (-Minute Minimum un Time) (NOMAL) HEATIN [ELETI AUX.] nd STAE energizes at a supply temp 5⁰ less than HI temp cut-out (or cooler) after a minute run time of only. (Default: 0⁰ - 5⁰ = 05⁰F or cooler energizes) de-energizes at a supply temp of 5⁰ less than HI temp cut-out (or warmer) after min of minimum run time. (Default: 0⁰ - 5⁰ = 5⁰F or above de-energizes) ND STAE (-Minute Minimum un Time) AUX. HEAT -5⁰ -0⁰ [Auxiliary Heat] energizes while & de-energize at a supply temp cooler than 90⁰F after 6 minutes run time of & only. [Auxiliary Heat] de-energizes at a supply temp of 00⁰F or warmer (NON- ADJUSTABLE) AUX HEAT SE DELA EO PUE TO SAVE SETTINS, wait for display to show St (STOE) TIME (Minutes) 0 6
TOUBLESHOOTIN SMPTOM POSSIBLE AUSE DISPLA IS BLANK MOE INFO ON TOUBLESHOOTIN.com VEIF OUTPUT OF TANSFOME INLUDIN ONNETIONS TO PIMA, SEONDA AND PANEL POE ONNETO HEK TANSFOME FUSE HEK SMAT FUSE (SPAE INLUDED) HEK FO SHOT IN IIN ONNETED TO SMAT (EMOVE THEMOSTAT, DAMPE, & IES) 5 DISPLA EADS - - THEMOSTAT INDIATES ALL BUT TEMINALS NOT ESPONDIN SMAT INDIATES HEAT/OOL ALL BUT NOT ENEIZIN ONL: SMAT ENEIZES OOLIN HEN S ALL FO HEAT ( DOESN T ENEIZE) AI TEMP SENSO IS NOT ONNETED TO SMAT AI TEMP SENSO HAS A LOOSE ONNETION DIP SITH # 6 IS SET TO 5- THIS IS ONL FO APPLIATIONS AI TEMP SENSO IS DEFETIVE SMAT IS IN DELA O PUE - DISPLA SHOULD BE OUNTIN DON IN SEONDS TIME EMAININ ( MIN) AN INPATIBLE THEMOSTAT IS ONNETED TO SMAT (THEMOSTATS ITH A MON SHOULD BE USED) IIN BETEEN SMAT AND OULD BE DAMAED O NOT SEUEL ONNETED TANSFOME TO POE SMAT & PONENTS OULD HAVE INSUFFIIENT VA ATIN PIMA POEIN SMAT TANSFOME OULD BE BEOND APAIT (USE DEDIATED IUIT FOM BEAKE) / JUMPE MISSIN O INSTALLED ON ONL ONE PIN TANSFOME NOT ONNETED, SHOTED O LOOSE ONNETION (ALSO HEK FUSE) SMAT TANSFOME INSUFFIIENT VA (SEE PAE ) EO MODE ENEIZED: EO ILL BE ILLUMINATED ON DISPLA (SEE PAE ) SMAT HAS DEFETIVE ELA (ALL FO MA VEIFIATION) STAT TPE SETTIN DOES NOT MATH THEMOSTAT BEIN USED (PESS STAT TPE BUTTON PAE 6) AN INPATIBLE THEMOSTAT IS ONNETED TO SMAT (THEMOSTATS ITH A MON SHOULD BE USED) DIP SITH # (EVESIN VALVE) SET TO OPPOSITE MODE O O B IIN BETEEN SMAT TEMINAL AND OULD BE DAMAED O NOT SEUEL ONNETED (HEK VOLTAE) AI TEMP (⁰F) DEFAULT Values AI TEMP (⁰F) DEFAULT Values () HEATIN [AS AUX.] ST STAE 5⁰ 05⁰ 5⁰ 5⁰ ⁰ 5⁰ AS AUX. HEAT UT-OUT Adjustable ange: (5 to 50 F) NOTE: SET DIP SITH # ** ** to AS/ELET temporarily to adjust this HI LIMIT UT- OUT. Make sure to set it Adjustable ange: (0 to 5 F) back to when 0⁰ UT-OUT adjustment is complete. 90⁰ nd STAE UT-OUT nd STAE UT-IN AUX. HEAT UT-IN Adjustable ange: (90 to 9 F) TIME (Minutes) OOLIN ALL TIME (Minutes) nd STAE UT-IN nd STAE UT-OUT and equipment terminals energize when any thermostat calls for heat. NOTE: B will also energize if DIP SITH # set to B de-energizes at a supply temp warmer than (above) HI temp cut-out and will reenergize after min if supply temp has fallen lower (cooler) than HI temp (Default: 0⁰F) LO TEMP UT-OUT Adjustable ange: ( to 55 F) ST STAE (Starts when first call for heat is made) -5⁰ -5⁰ ND STAE (-Minute Minimum un Time) AUX. HEAT (Once AUX Heat has started in Dual Fuel mode, it will continue to run until all heat calls are satisfied.) 0 6 0 ST STAE ST STAE nd STAE (Starts when first call for cool is made) and energize when any thermostat calls for cool. (NOTE: O will also energize if DIP SITH # set to and # set to O) de-energizes at a supply air temp lower (cooler) than the LO temp cut-out and will re-energize after min if supply temp has risen above (warmer) than LO temp. (Default: F or cooler) energizes at a supply temp 5⁰ less than HI temp cut-out (or cooler) after a minute run time of only. (Default: 0⁰ - 5⁰ = 05⁰F or cooler energizes) de-energizes at a supply temp of 5⁰ less than HI temp cut-out (or warmer) after min of minimum run time. (Default: 0⁰ - 5⁰ = 5⁰F or above de-energizes) +0⁰ nd STAE AUX. HEAT ND STAE (-Minute Minimum un Time) +⁰ [Auxiliary Heat] energizes AND & will de-energize at a supply temp cooler than 90⁰F after 6 minutes run time of &. [Auxiliary Heat] remains energized until all heat calls are satisfied or the supply temp gets warmer than AS/ELETI HI limit (Default: 5⁰F) AS/ELET VS. VLV. O NOMAL nd STAE FAN AS SMAT LINK S ( ) energizes at a supply air temp higher (warmer) than 0⁰ more than LO temp cut-out after minutes run time of only. (Default: ⁰ + 0⁰ = 5⁰F or warmer) de-energizes at a supply air temp cooler than ⁰ more than LO temp cut-out after min of minimum run time. (Default: ⁰ + ⁰ = 5⁰F or cooler deenergizes) B LOKOUT ELETI S (5 )
00 ma STAT STAT STAT STAT or FA POE 6 THEMOSTAT TPE SETUP On Heat Pump equipment ONL, either as/electric or Heat Pump thermostats can be used. The controller MUST be set for the thermostat type being used or the equipment will not operate properly with potential risk of damage. Set the thermostat type as shown below using the STAT TPE and Arrow buttons. NOTE: hen AS/ELETI Equipment, this option is NOT available, all thermostats will be AS/ELETI. NOTE : hen using SmartLink for X system, secondary controller stat type must also be set using the same method. SELET Press the STAT TPE Button... I DELA EO PUE ONE TIME... DELA EO PUE TO TIMES... Zone ONL DELA EO PUE THEE TIMES... DELA EO PUE FOU TIMES DELA EO DELA EO ADJUST STAT TPE Press the UP and DON Arrows E PUE AS / ELETI [Standard Heat/ool Thermostat] DELA EO Thermostat THEMOSTAT IIN HP PUE FA PUE FESH AI (Available on Zone ONL) Drag the side handles to change the = ool = Heat width of the text block. DIP #: vs. Vlv. O (Default) = Heat + O = ool DIP #: vs. Vlv. B = ool + B = Heat = Em. Heat (Zone must initialize) If FA is selected, Zone Damper will operate as a Fresh Air Damper. SEE NEXT PAE FO DETAILS will use time and temperature to automatically manage staging. This accurate method of staging eliminates the need for multi-stage thermostats. is compatible with most all thermostats that have a common connection or are battery powered / mechanical. THEMOSTAT VA (HOT) VA (MON) PESSO FAN HEAT or EMEEN HEAT EVESIN VALVE OLO (TPIAL) ED -- no standard ELLO EEN HITE OANE 5 -.0 - EPLAE FUSE ITH 00mA Fuse (5X0mm) Spare Included Heat Pump THEMOSTAT w/ OB USE AUE Solid onductor ire NOTE: For a System with Emergency Heat: ONL Thermostat will have the ability to energize Emergency Heat. INSTALLAT 5 6 7 9 Mount Install TEM ire DAMPES to Set DIP SITHES ire THEMOSTA ire SMATLINK ire Set THEMOSTAT ire E H L S D V SM ZON 5 6 DIP SITHES BOLD = DEFAULT AS/ELET VS. VLV O B NOMAL nd STAE LOKOUT FAN AS ELETI SmartLink S (-) S (5 ) (ZSX) ONL Standard E or All Electric Equipment Heat Pump Equipment eversing valve energized in OOLIN eversing valve energized in HEATIN Operates Aux. Heat ITH compressor (HP Only) Operates Aux. Heat ITHOUT compressor nd Stage Active (Normal Operation) nd Stage will not energize if only ONE zone open Energizes fan after 90 second delay in heating Energizes fan immediately with heating Primary equipment controller (NOMAL) Zone Expansion Mode Add -Zones to as/electric THEMOSTAT VA TANSFOME FUSE V POE IIN USE AUE Solid onductor ire and always install a field supplied fuse as shown. NOTE: ALAS Disconnect power to while making any wiring changes. See previous page for transformer sizing requirements. EOJA X & X Install uide ev. opyright 0-06-7 subject to change without notice
SMAT LINK DAMPE DAMPE DAMPE DAMPE ION STEPS enclosure (not pictured) P SENSO on TS to if applicable (ONL 5 Zones or more) VA TANSFOME TPE if using Heat Pump to I TEMP O TEMP UPPL I ELA EO PUE SMAT ADJUST SETTINS STAT TPE PUSH BUTTONS FO ADJUSTIN HIH AND LO TEMP LIMITS, ONFIUIN THEMOSTAT TPE AND FESH AI OPEATION. SEE NEXT PAE FO DETAILS. SAS (INLUDED) " Stainless Temp Probe w/ 0 ft wire & EZ Plug ¼ Diameter Hole equired for mounting TEMP SENSO TEMPEATUE SENSO (SAS) INLUDED must be securely installed and properly located for to operate properly. -- will be flashing on the display if SAS not plugged into the board. AS/ELETI or w/ Dual Fuel INSTALL SAS ' to ' down-flow of the coil ETUN AI AI FLO AS or ELETI HEAT OIL PLENUM (Standard Electric Aux.) INSTALL SAS AFTE the OIL but BEFOE the BLOE ETUN AI AI FLO OIL ELETI (Auxiliary) HEAT PLENUM 7 SA SA SA SENSO 6 SMATLINK EAS A TO ADD MOE S -X ONL SEE BAK PAE FO DETAILS AS/ELET S. VLV. O NOMAL nd STAE FAN AS AT LINK NES ( ) Z Z ESET X B LOKOUT ELETI ZSX.0 S (5 ) Z Z EMOVE TO SEPAATE & TEMINALS Z-PO Z-P Z-PO Z-P Z-PO Z-P Z-PO Z-P ND FESH AI USE AUE Solid onductor ire NOTE: Disconnect power to equipment transformer while wiring VA (MON) PESSO (STAE ) PESSO (STAE ) FAN (BLOE) HEAT (STAE ) or EME. HEAT HEAT (STAE ) or VS. VALVE VA - OOLIN VA - HEATIN onnect equipment according to manufacturers instructions. EMOVE IF TO TANSFOMES AE USED (ONE FO HEATIN AND ONE FO OOLIN) SEE PEVIOUS PAE FO MOE DETAILS. 9 Multiple dampers can be wired to each zone as necessary based on duct configuration. 0 VA PE MAX. (ie. Four 0 VA Dampers or thirteen, VA dampers O any combination adding up to a total of less than 0VA) Any VA Damper can be used including TO-IE or THEE-IE Dampers. IIN OLO (TPIAL) -- no standard ELLO -- no standard EEN HITE OANE ED ED P PO EOJA (OPT.) - - (OPT.) DAMPE IIN USE auge Solid onductor ire -IE POE LOSE POE OPEN 7 FUSE SIZE ULE OF THUMB TANSFOME VA FUSE SIZE 0 A 75 A DAMPE TEMINAL AN BE ONFIUED AND USED AS A FESH AI DAMPE ONTOL. SEE NEXT PAE FO DETAILS. -IE POE OPEN SPIN LOSE -IE SPIN OPEN POE LOSE 00 A
DELA EO PUE Duct System, Dampers & Bypass SMAT DUT SSTEM Typically, a zoning system can use the same duct sizing as a traditional single-thermostat system if the pressure relief (See page 0- on BPASS) is installed correctly AND the system is or less zones. As systems get larger than zones, it may become necessary to increase the duct & damper sizes of the smaller zones (or all the zones) in order to minimize the amount of pressure relief needed when only the smallest zone is open. NOTE: To reduce air noise, install time, cost and total number of dampers: onnect dampers directly to the plenum with a starting collar and branch off smaller ducts going to different areas within the zones. BALANIN In a typical zoning application it is preferable to design a system that has roughly equal size zones (in terms of FM). This does not mean that every zone must have EXATL the same FM requirements but the system will work most efficiently if they are approximately the same size. Following this guideline will minimize the amount of pressure relief (bypass) necessary. A good rule to follow is that no single zone should be smaller than about 0% of the total system capacity. AI NOISE should be always be minimized and in a zoning system with opening & closing dampers it can be more challenging. To minimize noise and maintain adequate throw, zone duct should be designed to provide 600 to 700 FPM velocity airflow. This can be achieved by providing large enough ducts/dampers to supply the volume (FM) of air needed for the zone. Use the Normal FM chart to check round duct size(s) that will achieve this velocity. For zones with multiple dampers, the total zone FM is the sum of all the dampers Normal FM For rectangular duct systems use the ETANULA FM Equation provided for Normal FM OUND DAMPE FM HAT Normal FM Air velocity range is 600 to 700 FPM Max FM Air velocity of 900 FPM Damper Normal Max Size FM FM 6 00 00 7 50 50 00 00 9 00 50 0 00 600 600 900 900 00 6 00 000 ETANULA DAMPE FM FOMULA Normal FM = (Surface Area in Sq. Ft.*) X 600 FPM Max FM = (Surface Area in Sq. Ft.*) X 900 FPM *Surface Area in Sq. Ft. = ( Height X idth ) / Surface area of a rectangular damper can be calculated by multiplying Height by idth (H X ) in inches and dividing by square inches per square foot. BPASS Setup & Sizing on PAES 0- BPASS DAMPE OUND DSUP SPIN DAMPES use a motor to power the damper blade in ONE direction and a spring to move the blade in the opposite direction. hen power is applied to the damper, the motor moves the blade. hen power is removed, the spring moves the blade in the opposite direction. ANIN: Spring Dampers consume more electricity than power-open/ power-close dampers. (0 to VA when powered) ETANULA DSEP Static Pressure ontroller (SP) PITOT TUBE DAMPE TEMP. SENSO DAMPE PLENUM EVAPOATO OIL DAMPE POE DAMPES Power Open /Power lose dampers use three wires to power the damper open O power it closed. The zone panel is responsible for supplying a VA signal to either the PO (Power Open) or P (Power losed) terminal of these dampers. Primary advantages of Power Open/Power lose Dampers include lower power consumption, quiet operation and greater reliability. (.5 to VA) AS or ELETI FUNAE I X ZSX.0 FESH AI Use the EO SmartZon ONTOLLE to operate damper equipment and thermostat calls
DAMPE DAMPE STAT or FA DAMPE POE FESH AI Setup & onfiguration FESH AI ONTOL BUILT IN TO SMAT-X ILL AUTOMATIALL ENEIZE FAN AND OPEN FESH AI DAMPE ( ) DUIN FESH AI UN TIME FESH AI AN BE ONFIUED USIN THE PUSHBUTTONS UTILIZES THE FAN TEMINAL ONTOLS A FESH AI DAMPE ITH THE TEMINAL ADVANED Fresh Air HEN IS ONFIUED AS FESH AI, THE THEMOSTAT INPUTS AN BE USED FO MOE ANULA ONTOL OF THE FESH AI UN TIME(S). B MAKIN A ONNETION BETEEN AND,,, O THE FESH AI UN TIME AN BE AFFETED AS FOLLOS: = ENOMIZE (SEE SMAT ADVANED FESH AI UIDE) = FESH AI ON (DEMAND) = FESH AI ONL DUIN ALLS (HEATIN O OOLIN) = FESH AI OFF (DISABLE) BPASS DUT FESH AI ON-OFF SITH B ONNETIN TO VIA A SIMPLE SITH, THE USE AN DEMAND FESH AI UN TIME EASIL. ETUN AI PLENUM PO P LOSE THIS IUIT ITH AN SITH (TIME, SENSO, ET) TO BIN ON FESH AI PESS STAT TPE ( times) TO ET TO PESS TO SELET FA FA ONE TIME... DELA TO TIMES... EO DELA THEE TIMES... I PUE HI EO TEMP DELA PUE EO PUE DELA EO PUE FOU TIMES DELA EO PESS STAT TPE 0 DELA EO PUE TO SET # MINUTES PE HOU FESH AI UN TIME USE TO SET IN 5 MIN INEMENTS (SET FOM 0 TO 60 MINUTES) -X.0 V DELA EO DELA EO Z-P Z-PO Z-P Z-PO Z-P 5 PUE 60 FESH AI PUE PUE 9 JA e s, FILTE -.0 - FESH AI DAMPE ETUN AI Problems with zoning can occur when the return air registers or duct are undersized. Not enough FM will flow through the equipment to satisfy the velocity requirements when all dampers are open. To ensure the eturn Air is large enough, verify that its surface area is sufficient to pass FULL SPEED blower FM. Ensure ALL zones have unrestricted airflow path back to a return air grill equivalent to the zone FM. Outside Air USE THE ALULATION BELO TO SET THE # OF MINUTES FESH AI UN TIME TO SATISF THE ASHAE 6. EQUIEMENTS. SELET THE FM-NEEDED FOM THE HAT ON THE IHT AND USE IN THE FOMULA BELO Fresh Air un Time ASHAE 6. Fresh Air FM-Needed Floor BEDOOMS Area 0- - -5 6-7 >7 < 500 0 5 60 75 90 50-000 5 60 75 90 05 00-500 60 75 90 05 0 50-6000 75 90 05 0 5 600-7500 90 05 0 5 50 >7500 05 0 5 50 65 = 60 min X FM-Needed Measured-FM MEASUE the actual FM provided by the Fresh Air Damper using an anemometer to make the Fresh Air un Time calculation. Set this time on the -X using the steps above. For the purpose of Fresh Air Damper size selection, this chart shows approximate FM capability ound Size FM 6 0-50 7 50-0 0-0 9 0-70 0 70-0
0 BPASS Setup & Sizing Static Pressure ontrolled Bypass Static Pressure Mounting ontroller (ASP-) Mount with the sample line connections in the down position. Use screws & standoffs through at least two of the four mounting feet holes. (As shown below) iring Pressure inlets pointing down N NO USE auge Solid ore wire & Matching spade connectors (included) OKS ITH -IE POE LOSE POE OPEN OUND O ETANULA PO P EMOVE AP from LO-PESSUE INLET TUBIN INLUDED Modulating Bypass onfiguration The goal is to calibrate the bypass damper so that it is barely staying closed when all zones are open. This will cause the bypass damper to open if supply dampers close and the plenum pressure increases. Turn knob clockwise SLOL until the bypass damper motor starts closing (EOJA damper ED light will flash) If damper starts opening again before fully closing, turn the knob clockwise SLOL until it starts closing again. epeat this process until the damper is fully closed. (EOJA damper ED light will be solid) Low Pressure Inlet High Pressure Inlet Make a call from ALL zones for cooling so all zone dampers are fully open AND the equipment fan (blower) is running at the HIHEST speed. PO P onnect the flexible tubing to the HIH-PESSUE INLET as shown VE Slowly turn the knob counterclockwise until the bypass damper motor starts to run open. (EOJA damper EEN light will flash) Barometric Bypass Mounting & Setup It is critical that the Bypass Damper is adjusted properly for the Zoning system to work properly.. emove the eight arm from the damper at the shaft collar and move the weight to the end of head of the weight arm bolt.. Follow drawings to the right to install the damper and choose the proper initial weight arm position based on the direction of airflow.. Make a call for cooling from ALL zones & verify that all zone dampers are open.. Make sure the bypass damper remains closed. If it is opening already, add more weight (ABD). 5. Once the bypass damper is remaining closed, slowly move the weight toward the shaft (½ inch at a time) until the bypass damper starts to open slightly. 6. Move the weight back about ½ inch so the bypass damper remains closed with all Zones open. 7. lose one or more zones by removing the cooling calls and ensure that the barometric bypass damper opens.
(MODULATIN) DO NOT allow supply air pressure to blow directly into the pitot tube Air Probe (Pitot Tube) Locate the air probe (pitot tube) at least FEET downstream from the air source, preferably as close to the center of the airstream as possible PO P AIFLO Just as soon as the motor starts to run open, turn the knob back clockwise just enough that the damper motor stays closed. (EOJA damper ED light will be solid) PITOT TUBE To test if bypass is sized and configured properly, make a call ONL from the smallest zone for cooling with the fan at the HIHEST speed and the BPASS Damper should fully or almost fully open within to minutes PO P Bypass SIZE BPASS DAMPE (Pressure elief) A bypass system consists of a short duct connecting the supply plenum to the return air plenum. A bypass damper is installed in this duct that opens/ closes automatically to maintain constant pressure inside the duct when zones open and close. hen the correct size bypass damper is installed and adjusted correctly, it will be fully LOSED when all zones are calling (no air bypassing) and will OPEN proportionately as more zone dampers close. BPASS DAMPE SIZIN: Select a round damper size with a Max FM greater than the FM- Needed to bypass. Use the formula below to calculate FM needed to bypass and the OUND DAMPE FM HAT to check Max FM. TPIALL 00 FM PE TON 00 = 00 = 600 = 000 = 5 Below chart assumes 00 FM per Ton **USE next size UP round bypass damper for any system with a single zone less than 00 FM. BPASS DAMPE ULE OF THUMB Unit Size ound Damper (Tons) Size (Inches)** -.5 0" -.5 " -.5 " 5-6" AIFLO APAIT IN FM (HIH SPEED) FM OF SMALLEST FM-NEEDED TO BPASS USE NOMAL FM FOM THE FM HAT (PAE: ) USE A BPASS DAMPE THAT HAS LAE MAX FM EXAMPLE: -TON ITH 0" SMALLEST : 600 FM() 00 FM (SMALLEST NOMAL FM ON PAE: ) = 00 FM NEEDED SO, FOM THE OUND DAMPE MAX FM ON PAE:, A " OUND DAMPE SHOULD BE USED FO BASS. Initial eight-arm Positions depend on AIFLO and OIENTATION of the bypass damper. Below are the four () initial weight arm positions. Select AIFLO & OIENTATION for specific application. Left to ight o clock Position Down-Flow o clock Position ight to Left o clock Position Up-Flow o clock Position NOTE: Extra weight may be required for upflow applications. (Order ABD)
OK SMAT SMAT SMAT LINK SmartLINK MAKES -S EAS 7⁰ 7⁰ 67⁰ ⁰ PIMA ( ( to to ) ) -X -X to THEMO -STATS llc. For systems with 5 to -Zones: onnect two -X ontrollers together using only a AT 5 cable. (iring detail shown to right - same for primary and secondary controller) DELA EO I PUE X ZSX.0 FESH AI If two separate transformers are used for a SmartLINK application (using two X Boards to create zones), the primary and secondary polarity MUST be the SAME on both. 57 State Highway Suite 500- rapevine, TX 7605-5-65.com *SEE ENTE PAE FO IIN DETAILS FAN 5 7⁰ 6 OFF 7 75⁰ to DAMPES SEONDA ( ( 55 to to ) ) -X -X 5 to THEMO -STATS ONNET AND SAS TO PIMA S (-) -X ONTOLLE DELA EO VLV. O NOMAL nd STAE I PUE X ZSX.0 FESH AI B LOKOUT FAN AS ELETI SMAT LINK S (5 ) S ( ) DIP SITH #6 should be set to S (5 ) on secondary -X ONL BLUE SmartLINK LED Flashing indicates communication established and working. If LED is OFF or SOLID BLUE, check SmartLINK cable wiring or transformer polarity. ND DO NOT ONNET O SAS TO SEONDA S (5-) -X ONTOLLE 5 to DAMPES ONL AVAILABLE with X