2 CONTENTS MANDÍK, a. s. The Company... 3 Photo Gallery... 4 Unit Description... 6 Product Range of the Air Handling Units... 7 Types of Internal Modules... 8 Control System...12 Other Manufacturing Programme...13 Company Headquarters SAFAN Press Brakes TRUMPF TC 5000 Die-Cutting Presses Powder Paint Shop
ABOUT MANDÍK, a. s. 3 Established in 1990, MANDÍK, a. s. is a Czech, family owned company. At present it is one of the most significant manufacturers of air-handling and fire fighting components, air handling units and industrial heating systems. The company wins recognition on the European market above all by its focus on high quality, flexibility and services to support the delivered products. The current level of the company s technical ability is documented by supplies for subways, tunnels and nuclear power plants in many European countries. The company observes the rules of quality management according to ISO 9001, KTA 1401, 10CFR APP10, and is a member of RLT, the German association of air-handling equipment manufacturers. The company has all the required certificates according to European standards, and has been certified by TÜV SÜD Industrie Service GmbH according to EN 1886. In addition to the domestic market, the sales activities of MANDÍK, a. s. also cover a number of other European countries, where its products are delivered in collaboration with our foreign partners. At everyday work the company places emphasis on environment protection and occupational safety. Observance of strict European environmental and OHS standards is a common rule, which is uncompromisingly required by the company management. The company contributes to environment protection also by operating its own renewable energy resources and by the widest possible use of energy-saving appliances. Our objective is maximum satisfaction of our customers, and last but not least creating comfortable working environment for our employees. MANDÍK, a. s. Certificates ISO 9001 KTA 1401 10 CRF50 Product Certificate Hygienic Assessment RLT Membership Certificate TÜV SÜD
4 Air handling unit M3.15 with rotary heat exchanger, after-heating and cooling, and with control system Energy Class A+ according to requirements of EN 13053 Photo Gallery
Air handling unit M4 with plate heat exchanger, after-heating and cooling, indoor design 5 Photo Gallery
UNIT DESCRIPTION 6 Unit Description Use and working conditions MANDÍK air handling units of M series (square cross section) and P series (rectangular cross section) are intended for distribution and conditioning of air in heating, ventilation and air-conditioning systems. Mechanical impurities and gaseous foreign matters, which could cause clogging of built-in elements or corrosion of materials the unit is made from must be separated from the air handled by the unit. The units are designed for non-explosive environment with temperatures around the unit from 30 C to +40 C. Air handling unit variants The Mandík air handling units can be designed in various versions. It is possible to select surface finish of the internal and external side of the panels (galvanized steel sheet, stainless steel sheet and powder coated panels). Powder coating is performed in own powder paint shop and brings great advantage of corrosion protection of shear surfaces of the steel sheet after cutting. Indoor version of the unit sections is designed for installation in closed machine rooms. Outdoor version of the unit sections is designed for installation in outdoor room. The units can also be designed in hygienic version. The Mandík air handling units of hygienic version have been certified by the National Institute of Public Health. Unit casing parameters according to EN 1886. Tests performed by TÜV SÜD Munich: Casing strength: D1 (M) Casing leakage class: L1 (M) Leakage between the filter and the frame < 0.5 % F9 (M) Thermal insulation T3: (with standard insulation of specific density 50 kg/m 3 ) Thermal bridges: TB2 Casing attenuation in the range Hz: 125 250 500 1000 2000 4000 8000 db 15.8 23.6 31.3 37.3 39.5 39.7 43.2 Manufacture of air handling units
PRODUCT RANGE OF THE AIR HANDLING UNITS 7 Product range of the units according to EN 12 7001 Base frame height: up to size M16/P16 120 mm from size M20/P20 150 mm Dimensions of the MANDÍK unit of M series square cross section size dimension A x B [mm] nominal airflow [m 3 /h]* M2 550 550 2000 M2.5 600 600 2500 M3.15 650 650 3150 M4 730 730 4000 M5 800 800 5000 M6.3 900 900 6300 M8 1000 1000 8000 M10 1100 1100 10 000 M12.5 1200 1200 12,500 M16 1350 1350 16,000 M20 1500 1500 20,000 M25 1700 1700 25,000 M31.5 1900 1900 31,500 M40 2100 2100 40,000 M50 2300 2300 50,000 Product Range of The Air Handling Units Dimensions of MANDÍK unit of P series rectangular cross section size dimension A x B [mm] nominal airflow [m 3 /h]* P1 450 400 1000 P2 750 400 2000 P2.5 800 460 2500 P3.15 900 500 3150 P4 1000 550 4000 P5 1000 650 5000 P6.3 1100 730 6300 P8 1200 800 8000 P10 1350 900 10 000 P12.5 1500 1000 12,500 P16 1700 1100 16,000 P20 1900 1200 20,000 P25 2100 1350 25,000 P31.5 2300 1500 31,500 P40 2600 1700 40,000 P50 2600 2100 50,000 On the customer s request it is possible to deliver air handling units of airflow from 800 to 100,000 m 3 /h.
8 TYPES OF USED INTERNAL MODULES Types uf Used Internal Modules Fan sections with direct-driven fan Compact built-in fan with backward- curved blades Composite or steel fan impeller Fan parameters correspond to difficult working conditions (high air flows, high pressures, high efficiency, optimal acoustic characteristics) The fans satisfy the requirements of ErP 2015 Directive Filter sections with frame filters The most frequently used as the first filtration stage pre-filter Filter class G2 to M5 Filtration medium from glass or synthetic fibre Leakage between the filter element and the frame < 0.5 % Filter sections with bag filters Filter class G3 to F9 Filter element length 360, 500 or 630 mm Filtration medium from glass or synthetic fibre Leakage between the filter element and the frame < 0.5 % Filter sections with metallic filters The most frequently used for separation of fat and oil aerosols Filter class G3 Filtration medium from braided aluminium fibres Leakage between the filter element and the frame < 0.5 %
9 Types uf Used Internal Modules Filter sections with active carbon Filtration medium is placed in metallic cartridges It serves for separation of harmful substances and odour on molecular level Possibility of recovery of the filtration medium Steam heating sections Cu/Al plate heat exchanger Heat carrier: saturated steam Heat exchanger connections have threaded ends Water heating sections Cu/Al plate heat exchanger Heat carrier: water/anti-freeze mixtures Heat exchanger connections have threaded ends The heat exchangers are equipped with vent valves Electrical heating sections Braided heating bars of various outputs Stainless steel or iron Connection of heating bar groups in sections
10 Types uf Used Internal Modules Water cooling sections Cu/Al plate heat exchanger Heat carrier: water/anti-freeze mixtures Heat exchanger connections have threaded ends The heat exchangers are equipped with vent valves The section is equipped with shaped tray for condensate removal Optional droplet eliminator Steam humidifying sections The section is designed for installation of distribution tubes of the steam humidifier The section is equipped with shaped tray for condensate removal Cooling sections with evaporator Cu/Al plate heat exchanger Heat carrier: coolant R407C, R410A or other Exchanger connections are ready for soldering The section is equipped with shaped tray for condensate removal Optional droplet eliminator Gas heating sections Tubular two-draught heat exchanger with indirect air heating of own design With or without by-pass Stainless version of the heat exchanger Working fuel: natural gas or propane, or other fuel Optional delivery including flue gas exhaust
11 Types uf Used Internal Modules Recuperation sections with plate heat exchanger Possibility of choice from various recuperation efficiencies Aluminium heat exchanger with optional anticorrosive coating The heat exchanger equipped with by-pass damper Optional mixing damper Optional droplet eliminator Recuperation sections with liquid circuit Heat recovery by means of plate heat exchangers Heat carrier: water/anti-freeze mixtures Recuperation sections with rotary heat exchanger Possibility of choice from various recuperation efficiencies Aluminium heat exchanger with optional surface finish for transfer of moisture Optional flushing section The heat exchanger equipped with a motor and belt drive Silencer sections Baffle silencers Baffle length 600, 1000, 1200, 1500 mm Baffle shape optimized to reduce own aerodynamic noise
12 Types uf Used Internal Modules Damper sections The sections equipped with internal or external regulation dampers Optional tray for condensate removal Empty sections Possibility to select section length Optional tray for condensate removal Optional service hole End walls Various optional end elements Regulation dampers, damping pads, rain protective and directing adapters CUSTOM-MADE AIR HANDLING UNITS Our company is ready to offer the customer the units which meet any performance or layout requirement. That is why the company processes and strategy are implemented so that we are able to offer custom-made unit immediately. Thus, individual internal modules can be put together with other modules to make a compact unit, and section length can be changed without substantial increase of price for atypical design and extension of delivery dates. Thanks to unique firm know-how we can also offer atypical front cross section of the air handling unit. CONTROL SYSTEM Control system can be delivered to any variant of the MANDÍK air handling unit. The system is delivered based on the Siemens platform. Documentation necessary for the connection and operation of the control system is prepared for any application.
OTHER MANUFACTURING PROGRAMME Fire damper PKTM Fire damper PKTM III Fire damper FDMC Fire damper FDMD Single compartment smoke extraction damper SEDS Multi compartment smoke extraction damper SEDM Fire shutter PSUM Fire valve PVM Silencer SMR, SMRF Square regulation damper RKM Square tight regulation damper RKTM Round regulation damper RKKM Round tight regulation damper RKKTM Constant airflow regulator RPM-K Variable airflow regulator RPM-V Damping pad TVM Overpressure damper NKTM Evacuation (decompression) damper DM-E Whirling air outflow outlet VVM Whirling air outflow outlet VVDM Whirling air outflow vent with fixed blades VVPM Anemostat diffuser ALCM Anemostat diffuser ALKM Architectural anemostat CHICAGO Whirling anemostat with adjustable blades VASM Whirling anemostat with fixed blades VAPM Whirling anemostat with fixed blades - linear VAPM-L Connection box to front panels EKOBOX Perforated panel DPM Disk valve TVOM, TVPM Other Manufacturing Programme 13
14 Other Manufacturing Programme Slot air outflow outlet VSV Large-area vent VPVM Covering grille KMM Wall mounted grille SMM, SMPM Adjustable vent VNM Wall vent SVM Vent for round duct VNKM Long-reach nozzle DDM II Rain protective louver PDZM Overpressure damper for special applications NKTMJ Dark gas-fired infra-red tube heater HELIOS Gas hot-air unit MONZUN Gas fired hot-air unit with mixing section MONZUN RTI Hot-water air heater MONZUN TE Components of exhaust/air supply system Ceiling fan STRATIFIER Hot air gas heater for HVAC ducts and air conditioning units MONZUN EUROKLIM Fire damper resistant to seismic events, action of high pressure and higher air flow velocity PKTMB 120 Fire damper resistant to seismic events, action of high pressure and higher air flow velocity PKTMF 120 Fire damper resistant to seismic events, action of high pressure and higher air flow velocity PKTMJ 90/120 Regulation damper resistant to seismic events, action of high pressure and higher air flow velocity. Usable as tight damper, overpressure damper, regulation and insulating damper RKTMJ
Al norsyst emywent yl acj isp.zo. o. Al ej akr ak ows k a10 05552Wol amr ok ows k a Pol s k a T el. :+48227374000 F ax :+48227374004 Emai l :al nor @al nor. c om. pl www. al nor. c om. pl