Refrigerant R7 0, 0 90 I ir compressor Refrigerant 0kW kw 90kW kw Refrigerant R 70 I Refrigerant R7, R Series I Large 0,, 90,, 70 0 90 R7 Size 70 7 9 0 90 Three Voltage 7 9 Voltage 00/00 to 0V (/Hz) 0V (Hz) 5V (Hz) uilt-in transformer 7 9 Port size How to Order Voltage 0V V 0V V Note ) Select one applicable voltage. Options (No options for standard specification models) Options (No options for standard specification models) X0 X0 X05 The models I to and IU to have been revised. or details, refer to catalog no. S-. Similar updating for other I/IU models is scheduled to follow shortly. M R W Option Voltage 7 9 Note ) Possible to combine options. When requiring options or more, it is made to order. M R W With anticorrosive treatment With motor operated auto drain With circuit breaker Watercooled condenser H T X0 X0 X05 I ir compressor Refrigerant 70 70kW R 70 flange Voltage Three 00V 70 (/Hz) Option Size 70 With circuit braker With Heavy anti-corrosive duty auto treatment drain MG Integrated with Transformer (Option) I 70 ir compressor Refrigerant 70 70kW R 70 9 flange Primary side at transformer 0V V 0V 0V 5V V M Misc. -7-
Series I Large The models I to and IU to have been revised. or details, refer to catalog no. S-. Similar updating for other I/IU models is scheduled to follow shortly. Standard Specifications/s Specification Rated conditions Operating ranges lectrical specifications Note ) ir flow rate (m /min (NR)) Inlet air pressure (MPa) Inlet air temperature ( ) mbient temperature ( ) Outlet air pressure dew point ( ) Working fluid Power source Power consumption (kw) ircuit breaker () ondenser Refrigerant uto drain Weight (kg) oating color pplicable compressor (kw) Hz Hz Inlet air temperature ( ) Inlet air pressure (MPa) mbient temperature (Humidity) ( ) ir connection rain connection (Rc) 00V 0V 5V 00V 0V V Hz Hz Hz I0 I I90 0 5 5 5 0.7 5 0 ompressed air 5 to 0.5 to 0. I to (Relative humidity of 5% or less) Three 00/0V (/Hz) Three 0V (Hz) Three 5V (Hz).5... 5.0 5.0.. 0 ir cooled R7.9 5.9. 7. / flange flange flange Rc / Three 00/0V (/Hz) Three 0V (Hz) Three 5V (Hz) H00-0 ody panel: Munsell 0Y/0.5 (White) ase: lack 0 90 I70 Three 00/0V (/Hz). 9.5 0 Water cooled R flange Rc / M00-0- 00 70 Note ) to ront panel: Munsell.5P5/.5 (lue) Other panels (xcept base): Munsell N- (White) Water cooled condenser specifications (I70) ondenser Shell and tube system Note ) ooling water flow 00 l/min Note ) ooling tower capacity 0RT Pressure style automatic Water flow regulator water supply valve onnection bore on water side / union Note ) Value for inlet water temperature of and rated load. Note ) Value calculated for RT =, 0kcal/h. uto drain I70 Power supply Power consumption JIS Refrigerated air dryer uto drain Operation cycle Operation time cycles/min. sec./min. 00V /Hz. W Note ) The data for l/min (NR) refers to the conditions of 0, atm. pressure and relative humidity of 5%. Note ) This is made to order. Operation Principles I0 to ompressed Pressure gauge ir reheater ir cooler I70 ompressed (humid and high ompressed temperature air) (dry and warm air) ondenser ccumulator Volume control valve Temperature expansion valve ompressed uto drain vaporation thermometer Low pressure switch rain apillary tube ompressor High pressure switch ondenser an motor Volume control valve Pressure switch ir reheater ir cooler rain utomatic water supply valve Water cooled condenser Motor operated auto drain High temperature humid air is cooled in the reheater. Then it is further cooled to a specified temperature using the evaporation heat in the air cooler. The oil mist and moisture occurring due to condensation is exhausted through the auto drain. ooled and dehumidified air is returned to the air reheater and heat is transferred from the incoming high temperature air. It is then exhausted out of the air dryer as dry air. -7-
The models I to and IU to have been revised. or details, refer to catalog no. S-. Similar updating for other I/IU models is scheduled to follow shortly. Refrigerated ir Series I I0,, 90, Ventilation direction Large K (0) 00 (JIS 0K) Ventilation direction Ventilation direction Ventilation ompressed 00 J Power supply cable entry ompressed Rc / G nchor bolt hole -ø0 H I I0 I I90 I JIS 0K / lange JIS 0K lange JIS 0K lange JIS 0K lange 7 770 00 50 5 0 0 5 5 70 0 70 7 G 700 700 H 00 00 I J 5 7 59 K 70 0 900 uto drain is packed together with air dryer. (Some assembly is required.) I70 ompressed (0) (0) ompressed (JIS 0K ) (0) Power supply cable entry H 70 T 00 ooling water outlet (Rc /) (90) I MG () (00) ooling water inlet (Rc /) (90) (90) 0 0 (0) Rc / nchor bolt hole -ø0 M Misc. -7-5
Series IU/I Option Specification The models I to and IU to have been revised. or details, refer to catalog no. S-. Similar updating for other I/IU models is scheduled to follow shortly. Refer to pages -7-,,,0 and for "How to order" of options. ool compressed air output at 0 The air flow with this option is lower than that of the standard dryer. On models I to 5, the and outlet are reversed. xcept for I to, piping dimensions of the and outlet are different from standard. (Refer to pages 9, and 5.) ir flow capacity (l/min (NR)) /Hz ir flow capacity (l/min (NR)) /Hz ir flow capacity (l/min (NR)) /Hz I 5 00 I 0 I 5 I 0 I 5 0 I7 nti-corrosive treatment With evaporation thermometer H or medium air pressure I 0 0 I 7 I 5 I 5 I5 05 00 I 5 Hz Hz [ondition I] Pressure: 0.7MPa, Saturation: 5 mbient temperature:, Outlet air temperature: 0 [I to ] Pressure: 0.7MPa, Saturation:, mbient temperature:, Outlet air temperature: 0 This minimizes the corrosion of the copper and copper alloy parts when the air dryer is used in an atmosphere containing hydrogen sulfide or sulfurous acid gas. This option extends the service life. Special epoxy coating of copper tube and copper alloy parts. The coating is not applied on the heat exchanger or around electrical parts, where operation may be affected by coating. Note ) or I70, option is assigned as X0. thermometer (pressure gauge) indicating the evaporating temperature of the refrigerant is attached to the operation panel, facilitating maintenance and daily checks. IU to, I to 70 standard. This option provides a heat exchanger, auto drain, air pressure gauge and ball valve, etc., with a medium pressure capability. This is different from the standard specifications. Maximum operating pressure is.5mpa. L Hz Hz Hz Hz With heavy duty auto drain dryer with heavy duty auto drain (H00-0) is installed instead of the float type auto drain (IN0--0), which is used for standard models to discharge drainage. I0,,90, standard. Note ) or I70, option L is assigned as X05. -7- IU IU IU IU5 IU IU7 IU IU 0 0 0 5 70 0 I I I I5 I I7 I I I0 I I90 I 0 0 0 5 0 9 5 5 7 59 M With motor operated auto drain This option changes the float style auto drain (IN-0--0) used by standard air dryers to a motor operated auto drain (M00-0) where by drainage is discharged more precisely. Operating air pressure ir discharge if no drainage 0.MPa l (NR) each time 0.5MPa 0 l (NR each time 0.7MPa l (NR) each time Operation cycle: cycle/min. Operation time: sec./min. I0 to 70 standard. R () () With circuit breaker IU IU IU IU5 IU IU7 IU IU 9 9 7 57 9 9 7 I I I I5 I I7 I I I0 I I90 I 9 9 7 57 9 99 97 7 5 90 circuit breaker with bowl is attached to the side of the air dryer. This saves additional electrical wiring at the time of installation. (I0 to 70 do not have an electric leakage detection function.) IU to I70 I to I0 to No fuse breaker () Ground fault circuit breaker with bowl IU, I IU, I IU, I IU5, I5 IU, I IU7, I7 IU, I IU, I I0 I I90 I I70 rain discharge port Rc / 95 9 9 95 5 Motor operated auto drain () Motor operated auto drain is packed together with main unit. ssembly is required. X0 (I0, 70) reaker capacity 0 (00V) 5 (00V) 0 5 0 Power cord outlet ø5 Sensitivity current 5 to m
The models I to and IU to have been revised. or details, refer to catalog no. S-. Similar updating for other I/IU models is scheduled to follow shortly. Option Specification S With power cord connection W Water cooled condenser (I7 to ) This option allows connection of the power supply to a terminal board (P). IU,, I to 5 Terminal board 5 IU to 5, I to 5 T With the optional terminal, in addition to connection of the power supply, the air dryer can be started and stopped by remote control and an operation failure signal can be obtained. (If no voltage contact is made, an operation failure signal will register.) I0 to 70 standard. IU, I, IU IU IU IU5 IU IU7 IU IU 7 Power cord outlet Power cord outlet (ø7) Grommet with waist 70 70 9 9 I I I I5 I I7 I I 5 5 IU IU I I I I IU IU IU IU5 I I I I5 70 70 0 7 7 5 5 7 9 7 97 With terminal block for run & alarm signal and remote operation Power cord outlet (ø7) Grommet with waist Signal cord outlet (ø7) Grommet with waist ront side IU to I to 9 9 Signal cord outlet (ø7) Grommet with waist Power cord outlet Grommet with waist ø to This option can be used where the ambient temperature is high (Max. ), and does not reduce air flow capacity. It is also possible to use this option in an enclosed environment to prevent increasing of the surrounding temperature. I70 standard. W: Water cooled condenser (I7 to ) ondenser type ooling water flow l/min Note) ooling tower capacity RT Note ) Water flow regulator onnection bore on water side (union) I ooling water outlet ooling water inlet ompressed air pressure gauge rain Rc / With plug I7 I I I0 I I90 I / / Shell & coil system 0 / 5 5 7.5 Pressure auto feed valve Note ) Value for inlet water temperature of and rated load. Note ) Value calculated for RT =, 0kcal/h. I0 to ack side 5 5 5 0 Transformer integrated I7 I I 5 90 0 ooling water outlet ompressed air pressure gauge ooling water inlet rain with plug Rc / 5 0 7.5 90 7.5 The power supply transformer can be integrated with an air dryer. It is used when a refrigerated air dryer is using a non-standard voltage specification. The power supply transformer for I0 to is installed inside of the air dryer. Therefore, external dimensions are the same as the standard product. (795) (5) 5 5 5 5 Transformer box Power cord outlet (ø) H T I MG M Misc. () 700 ± () I70 -ø0 (nchor bolt hole) -7-7
Transformer separately installed escription eatures This is for power supply and voltage other than standard. The models I to and IU to have been revised. or details, refer to catalog no. S-. Similar updating for other I/IU models is scheduled to follow shortly. ccessories (Option) Specifications Max. ambient temperature (Relative humidity 5% or less) pplicable dryer ll models imensions -7- ase integrated with transformer This is the base for integrating the transformer and air dryer. IU to5 I to -7- ust proof filter set voids decreasing of air dryer performance even in dusty atmosphere. Max. ambient temperature IU to I to -7- ypass piping set asy bypass piping (connect this set to the air dryer), realizing substantial reduction of man-hours at the site. Max. operating pressure.0mpa Max. operating temperature IU to I to -7- How to Order Transformer separately installed I TR 0 5 ase integrated with transformer I T Volume Volume 0 0V 000 kv 0.5kV 00 7000 9000 000 00 000 kv 7kV 9kV kv kv kv ust proof filter set IU pplicable dryer I IU IU pplicable dryer I I I I I pplicable dryer 0 90 I0 I I90 I -7- pplicable dryer IU- to-, I- to- IU5-, I5- IU-, 7-, I-, 7- IU-, -, I-, - I0 I I90 I I70 L 5 L 5 L 0 IU IU IU IU5 I I I I5 Supply voltage Primary voltage 0V (Hz), 0 to 0V 00, 0,, V (Hz), 00 to V 0, 0, 5V (Hz), 0 to 0V 0,, 0V (Hz), 0 to 50V 0V (Hz), 5 0 to V 0, 0, 5V (Hz), 0 to V (HZ), V (Hz), 7 to 0V 0,, 0, 0, 5, V (/Hz) Refer to page -7-9 for dimensions. 7 7 IU IU7 IU IU I I7 I I Secondary voltage 00V (Hz) 00 to 0V 00V (Hz) 00 to 0V 00V (/Hz) IU ypass piping set pplicable dryer I IU IU Three Three pplicable dryer I I I I turn ompound turn ompound P 5 P 5 IU IU IU IU5 I I I I5 Size order pplicable dryer IU, I IU to 5, I to 5 I I7 to Not available for I to, IU to. Refer to page - 7- for dimensions. 7 7 IU IU7 IU IU I I7 I I annot be mounted on models with option (I to ). vailable as Special Order Product.
The models I to and IU to have been revised. or details, refer to catalog no. S-. Similar updating for other I/IU models is scheduled to follow shortly. ccessories (Options) Transformers I-TR - OUT PUT IN PUT - I-TR - Input cord m I-TR0- I-TR000- I- to - IU- to - I5- IU5- apacity 0V kv turn Primary voltage 0V (Hz) 0 to 0V Secondary voltage 00V (Hz) 00 to 0V 7 9 00 0 Weight (kg). x 7.5 (Long hole). x 9 (Long hole) OUT PUT 0V VOLUTG IN PUT SLTOR - I-TR -, Input cord m I-TR0- I-TR000- I- to - IU- to - I5- IU5- apacity 0V kv turn Primary voltage 00, 0, V (Hz) 00 to V Secondary voltage 00V (Hz) 00 to 0V 0 70 70 57 5.5 x 0 (Long hole) Weight (kg) 0 VOLUTG SLTOR US OUT PUT IN PUT I-TR0-5 0 -ø Input cord m Terminal block I-TR0- I-TR000- I-TR0- I-TR000- I- to - IU- to - I5- IU5- I to - IU to - I5- IU5- apacity Primary voltage Secondary voltage 0V kv 0V kv turn 0, 0, 5V (Hz) 0 to 0V 0,, 0V (Hz) 0 to 50V 00V (Hz) 0V 07 90 0 9 Weight (kg) 5 5 ø5 07 apacity Primary voltage Secondary voltage Weight (kg) I-TR -5,, 7 Terminal block ø 0 I-TR - -ø -ø 0 I-TR0-5 apacity I-TR0- I-TR0-7 I-, 7-.5kV IU-, 7- I-, 7-.5kV IU-, 7- I-TR00-5 I-TR00- I-TR00-7 I- I7- IU- IU7- I-, - IU-, - I-, - IU-, - I-, - IU-, -.5kV kv kv kv Three turn Three turn 0V (Hz) 0 to V Primary voltage 0, 0, 5V (Hz) 0 to 0, 0 to 5, 5 to V, V (Hz) to, to 0V 0V (Hz) 0 to V Secondary voltage 00V (Hz) 00 to 0V 00V (Hz) 00 to 0V 00V (Hz) 00 to 0V 0, 0, 5V (Hz) 0 to 0, 0 to 5, 00V (Hz) 5 to V 00 to 0V, V (Hz) to, to 0V 00V (Hz) 00 to 0V 00V (Hz) 00 to 0V 9 Weight (kg) 59 59 59 99 0 5 99 0 H T I MG M Misc. øg -ø I-TR7000- I-TR9000- I-TR000- I-TR00- I-TR000- I0 I I90 I I70 apacity 7kV 9kV kv kv kv Three compound Primary voltage 0,, 0, 0, 5, V (/Hz) Secondary voltage 00V (/Hz) 0 5 0 0 5 0 0 0 0 0 0 G Weight (kg) 9 09 79-7-9
ccessories (Options) The models I to and IU to have been revised. or details, refer to catalog no. S-. Similar updating for other I/IU models is scheduled to follow shortly. ase Integrated with Transformer I-T I-T I I7 I I Transformer I-TR0-5 I-TR0- I-TR0-7 I-TR0-5 I-TR0- I-TR0-7 I-TR00-5 I-TR00- I-TR00-7 I-TR00-5 I-TR00- I-TR00-7 -ø ase integrated with transformer Transformer separately installed G H 7 7 79 7 05 70 79 79 5 95 7 700 9 79 9 7 700 9 9 5 G H () Weight (kg) 9 95 0 05 70 5 I-T I-T I- IU- I- I- I- I5- IU- IU- IU- IU- IU5- Transformer I-TR0- I-TR0- I-TR0-. I-TR0- I-TR0- I-TR0-. I-TR0- I-TR0- I-TR0-. I-TR0- I-TR0- I-TR0-. I-TR0- I-TR0- I-TR0-. I-TR000- I-TR000- I-TR000-. I-TR0- I-TR0- I-TR0-. I-TR0- I-TR0- I-TR0-. I-TR0- I-TR0- I-TR0-. I-TR0- I-TR0- I-TR0-. I-TR000- I-TR000- I-TR000-. 7 5 5 7 7 595 7 70 595 7 70 7 90 99 95 7 90 7 7 70 5 7 70 95 7 90 99 05 7 90 5 5 9 9 G H 7 7 Weight (kg) 7 9 5 9 5 5 59 7 5 5 59 7 0 7 9 ust proof filter set Note) Weight includes air dryer and transformer. Not available for I to, IU to. (5) () (5) (0) () I-L,,,, IU-L, (I-L,,, 5) -7- I-L I-L I-L I-L I-L I-L I-L I-L5 I-L I-L7 I-L I-L I-L0 I-L I-L90 I-L I I I I I I I I5 I I7 I I I0 I I90 I 0 0 5 5 5 5 5 7 0 0 70 70 70 0 0 0 0 50 0 0 0 0 0 0 70 70 IU-L IU-L IU-L IU-L IU-L IU-L5 IU-L IU-L7 IU-L IU-L IU IU IU IU IU IU5 IU IU7 IU IU 0 5 95 5 95 5 0 5 5 5 5 5 0 70 70 70 0 70 0 0 0 5 50 or IU-L to, pcs. are set. or I-L0 to, pcs. are set.
The models I to and IU to have been revised. or details, refer to catalog no. S-. Similar updating for other I/IU models is scheduled to follow shortly. ccessories (Options) ypass Piping Set IU, ompressed ompressed I,,, ompressed ompressed () () () () () () pplicable dryer Rc IU-P IU-P pplicable dryer IU IU Rc / 77 70 79 I-P I-P I-P I-P I I I I / 57 5 57 79 IU,,, 5,, 7,, ompressed ompressed I,,, 5,, 7,, () () () ompressed ompressed () () () () () () H () T I MG IU-P IU-P IU-P IU-P5 IU-P IU-P7 IU-P IU-P pplicable dryer IU IU IU IU5 IU IU7 IU IU Rc / / / / 5 5 5 5 9 9 0 5 5 95 0 5 7 5 5 5 9 9 70 0 5 7 7 7 pplicable dryer Rc I-P I-P I-P I-P5 I-P I-P7 I-P I-P I I I I5 I I7 I I / / / / annot be mounted on models with option "". 0 0 5 5 5 5 5 5 5 9 9 0 5 5 7 5 90 970 0 90 0 0 9 9 9 9 5 0 5 5 M Misc. -7-
Technical ata Pressure dew point ondensed water calculation The models I to and IU to have been revised. or details, refer to catalog no. S-. Similar updating for other I/IU models is scheduled to follow shortly. 0% Relative humidity 00% % % 0% mount of water in air g /m 5 5 mount of condensed water tmospheric pressure 0.MPa 0. 0. 0. 0.5 0. 0.7 0. 0..0 = 5.g/m.0 5.5 0 5.0 0 0 0 0 0 0 0 0 0 70 0 Intake air temperature (atmospheric pressure) ir temperature (Pressure dew point) [xample] If air at and % humidity is pressurized to 0.7MPa, the dew point of the air will be. ( ) If this is cooled to 5, the amount of condensed water generated will be 5.g/m. ( ) Therefore, with an air flow rate of m/min (kw equivalent compressor), the amount of condensed water per unit of time is 5. x x = 7g/h. ew point conversion chart Pressure dew point 0 0 0 0 0.5MPa.MPa.MPa 0.9MPa 0.7MPa 0.5MPa 0.MPa 0.MPa tmospheric pressure 0 0 0 0 0 tmospheric pressure dew point -7-
Series IU/I Specific Product Precautions ir Preparation quipment Precautions e sure to read before handling. aution Installation Location void locations where the air dryer will be in direct contact with wind and rain. (Places where relative humidity is more than 5%) void exposure to direct sunlight. void dusty or corrosive environments. Wind If it is used in Rain the above environments, select option (with anticorrosive treatment). ust orrosive gas void places with poor ventilation and high temperature. way from the wall! void locations subjected to vibrations. void locations where drainage can freeze. Use the air dryer with an ambient temperature lower than. void installation on moving objects like trucks, ships, and so forth. aution rain Tube llow ample space around the air dryer. polyurethane tube of 0mm outer diameter is attached as the drain tube for I to and IU,. Use this tube to discharge drainage. o not use the drain tube in an upward direction. o not bend or crush the drain tube. (Operation of auto drain will stop and water will flow out through the air outlet.) aution Power Supply <00V> Insert the power supply plug into an exclusive 00V power outlet. Install a circuit breaker (0) at the power supply. e sure to ground the power supply prior to use. Multiple-branch wiring is dangerous as it causes over-heating. o not extend the power supply cord length using an extension cord. voltage drop may cause the air dryer to stop operating. Use a circuit breaker having a sensitivity current of m or less and a rated current of 0. xclusive 00V power outlet <00V> onnect the power supply to the terminal block. Install a suitable circuit breaker applicable to each model. aution e careful to avoid errors in connecting the air piping to the compressed (IN) and outlet (OUT). Install bypass piping which it is needed for maintenance. ompressed Valve open ir Piping ypass valve closed I to IU to ompressed Valve open I to IU, Install circuit breaker (0) Grounding When the voltage used is other than specified in the standard product specifications, use a transformer (page -7-). Valve closed Valve open When tightening piping at the air inlet/outlet tube, the nozzle should be held firmly with a pipe wrench. (I to, IU to ) Variation of operating conditions may cause condensate to form on the surface of the outlet piping. In the case of models larger than I and IU, roll thermal insulation around piping to prevent condensate from forming. Vibration caused by the compressor should not be transmitted through air piping to the air dryer. o not allow the weight of piping to be applied directly to the air dryer. -7- H T I MG M Misc.
Series IU/I Specific Product Precautions ir Preparation quipment Precautions e sure to read before handling. aution Protection ircuit When the air dryer is operated under the following conditions, the protection circuit is activated, the light goes off and operation stops. When compressed air temperature is too high When compressed air flow rate is too high When ambient temperature is too high ( or higher) When power supply is beyond rated voltage by ±0% When ventilation port is obstructed by a wall or clogged with dust aution ompressor ir elivery Use an air compressor of 00 l/min or greater air delivery with I to /IU,, and 0 l/min or greater air delivery with I to /IU to. aution Time elay for Restarting llow at least three minutes before restarting the dryer. If the air dryer is restarted within three minutes after being stopped, the protection circuit will be activated, the operating light goes off and the dryer will not be activated. aution rank ase Heater Please wait three minutes! crank case heater is installed on I70. nergize the crank case heater hours prior to operation of the dryer to prevent trouble occurring in the refrigerant compressor. Since the auto drain of I to /IU to is designed in such a way that the valve remains open unless the air pressure rises to 0.5MPa or higher, air will blow out from the drain discharge port when the air compressor starts up until the pressure increases. Therefore, if an air compressor has a low air delivery, the pressure may not be sufficient. aution uto rain The auto drain may not function properly, depending on the quality of compressed air. heck its operation once a day. leaning of Ventilation rea aution Remove dust from the ventilation area once a month using a vacuum cleaner or an air blow nozzle. -7-