SVENSK STANDARD SS-EN 13094:2015

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SVENSK STANDARD SS-EN 13094:2015 Fastställd/Approved: 2015-05-13 Publicerad/Published: 2015-05-20 Utgåva/Edition: 3 Språk/Language: engelska/english ICS: 13.300; 23.020.20 Behållare för transport av farligt gods Metalliska behållare med arbetstryck mindre än 0,5 bar Beräkning och tillverkning Tanks for the transport of dangerous goods Metallic tanks with a working pressure not exceeding 0,5 bar Design and construction

Standarder får världen att fungera SIS (Swedish Standards Institute) är en fristående ideell förening med medlemmar från både privat och offentlig sektor. Vi är en del av det europeiska och globala nätverk som utarbetar internationella standarder. Standarder är dokumenterad kunskap utvecklad av framstående aktörer inom industri, näringsliv och samhälle och befrämjar handel över gränser, bidrar till att processer och produkter blir säkrare samt effektiviserar din verksamhet. Delta och påverka Som medlem i SIS har du möjlighet att påverka framtida standarder inom ditt område på nationell, europeisk och global nivå. Du får samtidigt tillgång till tidig information om utvecklingen inom din bransch. Ta del av det färdiga arbetet Vi erbjuder våra kunder allt som rör standarder och deras tillämpning. Hos oss kan du köpa alla publikationer du behöver allt från enskilda standarder, tekniska rapporter och standardpaket till handböcker och onlinetjänster. Genom vår webbtjänst e-nav får du tillgång till ett lättnavigerat bibliotek där alla standarder som är aktuella för ditt företag finns tillgängliga. Standarder och handböcker är källor till kunskap. Vi säljer dem. Utveckla din kompetens och lyckas bättre i ditt arbete Hos SIS kan du gå öppna eller företagsinterna utbildningar kring innehåll och tillämpning av standarder. Genom vår närhet till den internationella utvecklingen och ISO får du rätt kunskap i rätt tid, direkt från källan. Med vår kunskap om standarders möjligheter hjälper vi våra kunder att skapa verklig nytta och lönsamhet i sina verksamheter. Vill du veta mer om SIS eller hur standarder kan effektivisera din verksamhet är du välkommen in på www.sis.se eller ta kontakt med oss på tel 08-555 523 00. Standards make the world go round SIS (Swedish Standards Institute) is an independent non-profit organisation with members from both the private and public sectors. We are part of the European and global network that draws up international standards. Standards consist of documented knowledge developed by prominent actors within the industry, business world and society. They promote cross-border trade, they help to make processes and products safer and they streamline your organisation. Take part and have influence As a member of SIS you will have the possibility to participate in standardization activities on national, European and global level. The membership in SIS will give you the opportunity to influence future standards and gain access to early stage information about developments within your field. Get to know the finished work We offer our customers everything in connection with standards and their application. You can purchase all the publications you need from us - everything from individual standards, technical reports and standard packages through to manuals and online services. Our web service e-nav gives you access to an easy-to-navigate library where all standards that are relevant to your company are available. Standards and manuals are sources of knowledge. We sell them. Increase understanding and improve perception With SIS you can undergo either shared or in-house training in the content and application of standards. Thanks to our proximity to international development and ISO you receive the right knowledge at the right time, direct from the source. With our knowledge about the potential of standards, we assist our customers in creating tangible benefit and profitability in their organisations. If you want to know more about SIS, or how standards can streamline your organisation, please visit www.sis.se or contact us on phone +46 (0)8-555 523 00

Europastandarden EN 13094:2015 gäller som svensk standard. Detta dokument innehåller den officiella engelska versionen av EN 13094:2015. Denna standard ersätter SS-EN 13094:2008, utgåva 2; SS-EN 13094:2008 / AC:2008, utgåva 1 och SS-EN 13094:2008 / AC:2009, utgåva 1. The European Standard EN 13094:2015 has the status of a Swedish Standard. This document contains the official English version of EN 13094:2015. This standard supersedes the Swedish Standard SS-EN 13094:2008, edition 2; SS-EN 13094:2008 / AC:2008, edition 1 and SS-EN 13094:2008 / AC:2009, edition 1. Copyright / Upphovsrätten till denna produkt tillhör SIS, Swedish Standards Institute, Stockholm, Sverige. Användningen av denna produkt regleras av slutanvändarlicensen som återfinns i denna produkt, se standardens sista sidor. Copyright SIS, Swedish Standards Institute, Stockholm, Sweden. All rights reserved. The use of this product is governed by the end-user licence for this product. You will find the licence in the end of this document. Upplysningar om sakinnehållet i standarden lämnas av SIS, Swedish Standards Institute, telefon 08-555 520 00. Standarder kan beställas hos SIS Förlag AB som även lämnar allmänna upplysningar om svensk och utländsk standard. Information about the content of the standard is available from the Swedish Standards Institute (SIS), telephone +46 8 555 520 00. Standards may be ordered from SIS Förlag AB, who can also provide general information about Swedish and foreign standards. Denna standard är framtagen av kommittén för Transportbehållare för farligt gods, SIS / TK 291. Har du synpunkter på innehållet i den här standarden, vill du delta i ett kommande revideringsarbete eller vara med och ta fram andra standarder inom området? Gå in på www.sis.se - där hittar du mer information.

EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM Provläsningsexemplar / Preview EN 13094 May 2015 ICS 13.300; 23.020.20 Supersedes EN 13094:2008 English Version Tanks for the transport of dangerous goods - Metallic tanks with a working pressure not exceeding 0,5 bar - Design and construction Citernes destinées au transport de matières dangereuses - Citernes métalliques ayant une pression de service inférieure ou égale à 0,5 bar - Conception et construction Tanks für die Beförderung gefährlicher Güter - Metalltanks mit einem Betriebsdruck von höchstens 0,5 bar - Auslegung und Bau This European Standard was approved by CEN on 17 January 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 13094:2015 E

SS-EN 13094:2015 13094:2015 (E) (E) Provläsningsexemplar / Preview Contents Page Foreword...4 1 Scope...5 2 Normative references...5 3 Terms, definitions and symbols...6 3.1 Terms and definitions...6 3.2 Symbols...8 4 Breather device and safety device...9 5 Materials... 10 5.1 General... 10 5.2 Material properties... 10 5.3 Compatibility of shell materials with substances carried... 11 6 Design... 12 6.1 General... 12 6.2 Design verification... 12 6.3 Requirements for shells of non-circular cross-section... 12 6.4 Dynamic conditions... 12 6.5 Pressure conditions... 13 6.6 Partial vacuum conditions... 13 6.7 Design temperature... 13 6.8 Design stress... 13 6.9 Shell thickness... 14 6.10 Shell openings, neckrings and closures... 18 6.11 Shell partitions, surge plates and baffles... 18 6.12 Attachments to the shell... 19 6.13 Shell supporting structure... 20 6.14 Protection of service equipment mounted on the tank top... 20 7 Manufacture... 27 7.1 General... 27 7.2 Cutting and edge preparation... 28 7.3 Forming... 28 7.4 Welding... 29 7.5 Manufacturing tolerances... 30 7.6 Rectification of defects... 31 Annex A (normative) Methods of design verification... 32 A.1 General... 32 A.2 Dynamic testing... 32 A.3 Finite element stress analysis... 33 A.4 Reference design... 35 A.5 Calculation method worksheet... 35 Annex B (normative) Method of measurement of specific resilience... 56 B.1 Principle... 56 B.2 Apparatus... 56 2

SS-EN 13094:2015 (E) B.3 Samples of materials to be tested... 60 B.4 Procedure... 62 B.5 Results... 63 B.6 Global resilience (see 6.9.2.2 i))... 64 B.7 Comparative methods to calculate the energy absorbed during an overturning or an impact. (see 6.9.2.2 j))... 65 Annex C (normative) Design of neckrings, flanges and closures... 66 Annex D (informative) Examples of welding details... 67 D.1 General... 67 D.2 Tank construction... 67 D.3 Attachment of reinforcements... 78 D.4 Attachment of branches... 80 D.5 Attachment of flanges, collars and reinforcing pads to the shell... 82 D.6 Attachment of flanges onto branches... 83 D.7 Attachment of heating channels to shells... 84 Bibliography... 86 3

SS-EN 13094:2015 13094:2015 (E) (E) Provläsningsexemplar / Preview Foreword This document (EN 13094:2015) has been prepared by Technical Committee CEN/TC 296 Tanks for transport of dangerous goods, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2015 and conflicting national standards shall be withdrawn at the latest by November 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 13094:2008. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association. This European Standard has been submitted for reference into the RID and/or in the technical annexes of the ADR. Compared with EN 13094:2008, the following changes are the principal modifications which have been made: a) a new form of protection was added to 6.9.2.2; b) subclause 6.10 was revised; c) for the protection of service equipment mounted on top of the tank, the addition of an alternative steel and, where longitudinal and transverse members are used, additional requirements for drainage were added; d) references were updated, in particular related to welding and NDT standards; e) literal mistakes were corrected. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. 4

SS-EN 13094:2015 (E) 1 Scope This European Standard specifies requirements for the design and construction of metallic tanks with a maximum working pressure not exceeding 50 kpa gauge used for the transport of dangerous goods by road and rail for which Tank Code with letter G is given in Chapter 3.2 of ADR [2]. It also includes requirements for a system of identification of materials used in the construction of these tanks. This European Standard specifies requirements for openings, closures and structural equipment. NOTE 1 This document does not specify requirements for service equipment. This European Standard is applicable to aircraft refuellers that are used on public roads. It is also applicable to inter-modal tanks (e.g. tank containers and tank swap bodies) for the transport of dangerous goods by road and rail. NOTE 2 This document is not applicable to fixed rail tank wagons. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 10204, Metallic products Types of inspection documents EN 12972:2007, Tanks for transport of dangerous goods Testing, inspection and marking of metallic tanks EN 13317, Tanks for transport of dangerous goods Service equipment for tanks Manhole cover assembly EN 14025, Tanks for the transport of dangerous goods Metallic pressure tanks Design and construction EN 14595, Tanks for transport of dangerous goods Service equipment for tanks Pressure and Vacuum Breather Vent EN ISO 148-1, Metallic materials Charpy pendulum impact test Part 1: Test method (ISO 148-1) EN ISO 3834-1, Quality requirements for fusion welding of metallic materials Part 1: Criteria for the selection of the appropriate level of quality requirements (ISO 3834-1) EN ISO 3834-2, Quality requirements for fusion welding of metallic materials Part 2: Comprehensive quality requirements (ISO 3834-2) EN ISO 5817, Welding Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) Quality levels for imperfections (ISO 5817) EN ISO 6892-1, Metallic materials Tensile testing Part 1: Method of test at room temperature (ISO 6892-1) EN ISO 7500-1, Metallic materials Verification of static uniaxial testing machines Part 1: Tension/compression testing machines Verification and calibration of the force-measuring system (ISO 7500-1) EN ISO 9606-1, Qualification testing of welders Fusion welding Part 1: Steels (ISO 9606-1) 5

SS-EN 13094:2015 13094:2015 (E) (E) Provläsningsexemplar / Preview EN ISO 9606-2, Qualification test of welders Fusion welding Part 2: Aluminium and aluminium alloys (ISO 9606-2) EN ISO 9712, Non-destructive testing Qualification and certification of NDT personnel (ISO 9712) EN ISO 10042, Welding Arc-welded joints in aluminium and its alloys Quality levels for imperfections (ISO 10042) EN ISO 14732, Welding personnel Qualification testing of welding operators and weld setters for mechanized and automatic welding of metallic materials (ISO 14732) EN ISO 15607, Specification and qualification of welding procedures for metallic materials General rules (ISO 15607) EN ISO 15609-1, Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 1: Arc welding (ISO 15609-1) EN ISO 15609-2, Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 2: Gas welding (ISO 15609-2) EN ISO 15613, Specification and qualification of welding procedures for metallic materials Qualification based on pre-production welding test (ISO 15613) EN ISO 15614 (all parts), Specification and qualification of welding procedures for metallic materials Welding procedure test (ISO 15614, all parts) EN ISO 17635, Non-destructive testing of welds General rules for metallic materials (ISO 17635) EN ISO 17636-1, Non-destructive testing of welds - Radiographic testing Part 1: X- and gamma-ray techniques with film (ISO 17636-1) EN ISO 17637, Non-destructive testing of welds Visual testing of fusion-welded joints (ISO 17637) EN ISO 17640, Non-destructive testing of welds Ultrasonic testing Techniques, testing levels, and assessment (ISO 17640) ISO 1496-3, Series 1 freight containers Specification and testing Part 3: Tank containers for liquids, gases and pressurized dry bulk 3 Terms, definitions and symbols 3.1 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1.1 baffle structure, other than a surge plate, intended to inhibit the movement of the shell contents 3.1.2 capacity total inner volume of shell or shell compartment Note 1 to entry: When it is impossible to fill completely the shell or shell compartment because of its shape or construction, this reduced capacity should be used for the determination of the degree of filling and for the marking of the tank. 6

SS-EN 13094:2015 (E) 3.1.3 competent authority authority or authorities or any other body or bodies designated as such in each country and in each specific case in accordance with domestic law Note 1 to entry: Attention is drawn to ADR [2] and to the OTIF regulations (commonly referred to as RID) [3] in respect of Competent Authorities. 3.1.4 maximum working pressure highest of the four pressures P d, P r, P v and P ts 3.1.5 partition hermetically sealed dividing wall between adjacent compartments in compartmented tanks 3.1.6 section modulus second moment of area of a structure (and, where appropriate, its associated shell) about its neutral axis divided by the maximum distance from the neutral axis to the extreme fibre of the section used in the calculation 3.1.7 shell sheathing containing the substance carried (including the openings and their closures) 3.1.8 specific resilience integral of the applied force and the measured deflection of a test piece up to the point at which the test bar punctures the test piece, as indicated by the point of maximum force 3.1.9 global resilience ability of a shell with multiple divisions or surge plates to withstand a sideways impact with a beam 3.1.10 mild steel steel with a guaranteed minimum tensile strength of 360 N/mm 2 to 490 N/mm 2 and a guaranteed minimum elongation at fracture conforming to the requirement for steel specified in 5.2.2.3.1 3.1.11 reference steel steel with a tensile strength of 370 N/mm 2 and an elongation after fracture of 27 % 3.1.12 surge plate non-hermetically sealed wall in tanks or compartments of shells intended to reduce the effect of surge, mounted at right angles to the direction of travel, having an area of at least 70 % of the cross-sectional area of the shells where the surge plate is located 3.1.13 test pressure highest effective pressure which arises in the tank during the pressure test 3.1.14 maximum design mass sum of the tare of the tank and the maximum permissible load for which the tank is designed 7