Heating controller with optimisation functions

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TAC 2112 C-10-42 Heating controller with optimisation functions 1999.12 The TAC 2112 offers for control of hot water systems. The radiator circuit is controlled according to an outdoor -compensated reset curve and reference sensor. This is what you get: Automatic adjustment of the reset curve Ramp limitation of supply setpoint Control of room via reference sensor Weekly program for night setback Separate weekly program for external equipment Holiday program Variable night setback and morning Optimised changeover from daytime operation to night setback Pump control with exercise function External setpoint adjustment (SPC control) Extended daytime operation and forced night setback from an external unit Alarm Simple symbols, a clear LCD display and a minimum of buttons make it easy to read and change the values. There are three adjustable curve points where you can adjust the reset curve exactly to suit different systems. A reference sensor is used to adjust the reset curve and the duration and the night setback automatically. Adjustments resulting from seasonal variations are automatic. There is an additional weekly program that gives you the option to control any other item of equipment. The timer automatically adjusts the clock in the controller to compensate for daylight saving time and leap years. TECHNICAL DATA Part number TAC 2112: Controller... 200-2204-000 Manual... 0-004-7459 Power supply... 24 V AC +20%, 50 60 Hz Power consumption... 3W Thermistor inputs: Type of thermistor...1800 ohm/ 25 C Measurement range... 50 C to +120 C Relay outputs: Max. voltage... 250 V AC Max. current... 2 A Inputs: Sensor inputs B1-B4, U1, U4 thermistor input (see above) Setpoint adjustment (SPC), U2... 0 10 V DC Pump alarm, U3... closing contact to M Extended daytime operation, X1... closing contact to M Forced night setback, X2... closing contact to M Outputs: Circulation pump, K1... relay output (see above) Start time optimisation, K2... relay output (see above) Buzzer alarm, K3... relay output (see above) Weekly program 2, K4... relay output (see above) Open valve, K5... relay output (see above) Close valve, K6... relay output (see above) Additional connection to outdoor, Y2... 0 10 V DC Calendar clock: Accuracy... +12 minutes/year at +25 C Reserve running time... 48 hours Enclosure rating... IP 40, front IP 54 Ambient : Operating... 0 C to +50 C Storage... 20 C to +50 C Ambient humidity... max. 90% RH Electromagnetic compatibility: Emission...EN 50081-1 Immunity...EN 50082-1 Material... ABS plastic Colour... grey/red/transparent Weight... 0,7 kg Overall dimensions W H D (mm)...144 96 96 72 96 144 96 91 Dimensions in mm 137 We reserve the right to make minor changes. 1 (8) 0-003-1489-3 (GB)

EXAMPLE OF CONTROLS District GT3 GT2 GT4 V1 M GT1 P1 GT3 GT2 Boiler V1 M P1 GT1 District system TAC 2112 Figure 1 TAC 2112 Figure 2 Shunt control with boiler SUPPLY CONTROL Reset curve The reset curve for the supply is based on three dimension points. The outer points are determined fixed to the outdoor, whereas the breakpoint in the middle of the curve can be adjusted: see Figure 3. The reset curve can be shifted in parallel in systems without a reference sensor. A further parallel shift can be made for night setback. In systems with reference sensors, the curve can be adjusted automatically depending on the room. The supply can be limited to a minimum and maximum. Supply y ( C) Automatic adjustment of the reset curve The reset curve for the supply can be adjusted automatically via the reference sensor. The reset curve is corrected continuously so that it is adapted exactly to suit the relevant building after a time. In systems without reference sensors, or if automatic curve adjustment has been switched off, it is possible to design a specific reset curve by manually setting the curve points. outdoor The purpose of the supply control is to maintain the correct room irrespective of changes in the outdoor. The thermal inertia and mass of the building shell mean that a rapid change in outdoor takes a while to affect the room. To make effective use of the heat storage capacity of the building shell, regulation takes place according to a damped outdoor : see Figure 4. The amount of damping is adjustable to suit all types of buildings. This function prevents a cold effect when the outdoor rises quickly, and unnecessary additional during the usually cool evening hours before night setback. t fram 60 50 40 Outdoor True 30 20 10 20 10 0 5 10 20 30 t ute x ( C) outdoor Time Figure 3 0-003-1489-3 (GB) 2 (8) Figure 4

LIMITING THE RETURN WATER TEMPERATURE Limitation comes into operation as soon as the return exceeds the maximum permitted. The regulator then decreases the supply. The limitation is variable, i.e. it is a function of the outdoor and follows a separate reset curve, with adjustable curve points: see Figure 5. Max. return 70 60 50 40 30 20 20 15 10 5 0 5 10 15 20 outdoor ( C) Figure 5 TIMED OPERATION Time schedule The controller has two weekly programs. One program controls night setbacks of. The other controls night setbacks of domestic hot water and any other equipment, e.g. the hot water circulation pump. In addition, up to any six holiday periods can be programmed up to a year in advance. Optimisation time in minutes per degree of excess in the room 30 20 Optimised changeover to night setback When the reference sensor is used, normal daytime operation is reduced according to a curve calculated by the regulator from the outdoor and the control deviation in the room: see Figure 6. 10 0 10 C 10 C outdoor Figure 6 3 (8) 0-003-1489-3 (GB)

TIMED OPERATION Variable night setback The controller uses variable night setback to ensure that the system is able to restore the room after night setback at low outdoor. Night setback The magnitude of the setback is a function of the damped outdoor according to a curve that has two adjustable outdoor s: see Figure 7. At the point for the lowest outdoor, there is no night setback at all. The latter then gradually increases as the outdoor increases. 100% 50% 0% 20 10 0 10 20 30 outdoor ( C) Figure 7 Morning In systems with a reference sensor, the time of changeover to daytime operation is optimised automatically. This means that the controller starts the so that the correct is obtained at the pre-set time. The calculation is a function of a curve with self-adjusting curve points. Normal daytime operation is effected when the room arrives at the level required, but not later than the pre-set time for day operation. If there is no reference sensor, the morning time varies as a function of the damped outdoor according to an adjustable curve: see Figure 8. Output K2 is set during morning. Heating time in minutes 120 0 outdoor 10 5 0 5 10 15 20 ( C) Figure 8 Morning boost The supply is boosted during morning. If there is no reference sensor, the boost is a function of the damped outdoor : see Figure 9. If a reference sensor is fitted, the supply setpoint is increased by a fixed value. At 10 C the morning boost reaches its maximum value and gradually decreases until it cuts out completely at -10 C or when the outdoor reaches 20 C. Monday effect After a weekend when night operation has lasted more than 20 hours, the controller may start the earlier than is usually the case for morning. This is done by adding a percentage value to the time in the curve for morning. Max. morning boost Increase in supply (without reference sensor) 20 10 0 10 20 30 ( C) outdoor Figure 9 0-003-1489-3 (GB) 4 (8)

PUMP CONTROL ALARM POWER FAILURE The logic applied to pump control is designed to use the building s accumulated heat as effectively as possible. Consequently the pump operates only when there is an actual heat demand. The following criteria apply: - The pump is stopped and the control valve closed when the calculated supply setpoint is less than an adjustable value. - The pump is stopped and the control valve closed when the outdoor exceeds an adjustable cut-off. The time for restarting the pump after a stoppage can be set to between 0 and 12 hours. When the criterion for stopping the pump is met, the pump is stopped after a pre-set delay of 5 minutes. available: Pump alarm Deviation alarm for the supply Deviation alarm for the domestic hot water Output for buzzer alarm Alarms that have been activated can be read in the regulator s display window and are reset automatically when the cause of the alarm is no longer in force. The controller retains all settings for an unlimited time. However, the clock must be reset manually if there is a power failure that lasts for more than 48 hours. MAINTENANCE The controller requires no special maintenance but should be kept clean. However, the controller equipment should be inspected regularly so that any faults do not cause over or freezing of the pipes. The display window can be wiped with a moist cloth as required. Frost protection The frost protection function for the pump ensures that the pump always starts and the valve begins to operate when the outdoor is less than +3 C with a hysteresis of 2 C. Pump exercise function Every Monday at 12.00, the pump starts automatically to prevent seizure. The following alarm functions are ACCESSORIES Accessories Part No. Transformer TR 32... 341-3032-000 Assembly kit with enclosure rating IP55... 200-2993-000 5 (8) 0-003-1489-3 (GB)

INSTALLATION 24 V AC (L) Supply Outdoor Reference Return SPC 24 V AC or signal 230 V AC 24 V AC or 230 V AC G B1 M B2 M B3 M B4 M U2 KC1 KC2 KC3 TAC 2112 G0 X1 X2 U3 M Y2 K1 K2 K3 K4 K5 K6 24 V AC (N) Extended daytime operation Forced night setback Pump alarm Outdoor signal to other controllers Pump Morning Buzzer Weekly alarm program 2 VH G0/M VC G TAC Forta Actuator, circuit 24 V AC (L) Framledn.- Ute Retur värme Referens SPCsignal 24 V AC eller 230 V AC 24 V AC eller 230 V AC G B1 M B2 M B3 M B4 M U2 KC1 KC2 KC3 TAC 2112 G0 X1 X2 U3 M Y2 K1 K2 K3 K4 K5 K6 24 V AC (N) Extended daytime operation Forced night setback Pump alarm Outdoor signal to other controllers Pump Morning Buzzer alarm Weekly program 2 B W R M15 Actuator, circuit Wiring diagrams 0-003-1489-3 (GB) 6 (8)

INSTALLATION Connections at terminal block L, left side 16 15 Y2 Output for outdoor 14 13 KC3 Common to K5 and K6 12 K5 Heating valve: increase 11 K6 Heating valve: decrease 10 9 G Supply, 24 V AC, phase 8 G0 Supply, 24 V AC, zero 7 Safety ground 6 KC1 Common to K1 and K2 5 K1 Circulation pump 4 K2 Morning 3 KC2 Common to K3 and K4 2 K3 Output for buzzer alarm 1 K4 Output for time channel 2 Connections at terminal block R, right side 16 M Measurement neutral 15 M Measurement neutral 14 13 U2 SPC signal 12 U3 Pump alarm 11 M Measurement neutral 10 B1 Supply sensor 9 M Measurement neutral 8 B2 Input for outdoor 7 B3 Reference sensor 6 B4 Return sensor, 5 M Measurement neutral 4 3 X1 Extended daytime operation 2 X2 Forced night setback 1 M Measurement neutral CABLE LENGTHS When the 24 V transformer is placed by the TAC 2112, the following applies: Cables to G, G0 and other terminal blocks on TAC 24 V: max 50 m, min. area 0,8 mm 2. If the cables exceed 50 m in length, the minimum cross-sectional area is 1,5 mm 2. The same applies to cables connected to KC3, K5 and K6. Cables connected to the terminal blocks KC1, K1, K2, KC2, K3, and K4: max. 100 m, min. area 1,5 mm 2. Cables to terminal blocks types B, U, and X: max. 200 m, min. area 0,5 mm 2.! WARNING! Power supply cables must be connected by a suitably qualified electrician. 7 (8) 0-003-1489-3 (GB)

0-003-1489-3 (GB) 8 (8)