Function of brick machines catalogue Company:Shaanxi Baoshen Machinery (Group) Co.,Ltd. Email: brick9413@gmail.com Mobile: 0086-18792658350 Alibaba: cn1000464484 http://www.baoshenmachine.com/
1. JK Series Double Stage De-airing Extruder Product catalogue JK Series double stage De-airing extruder is suitable to produce all kinds of hollow or solid brick & block,with all kind of raw material: clay,shale,coal slack, fly ash etc. Wear resistant metal spraying technology was applied to the screw, pug mill, axis of screw and seasoning, conditioning, quenching treatment make sure the body of extruder work in long life. The harden surface gear was adopted in reducer, clutch are a component with own patent, all the treatments make the machine life-saving,meanwhile the reasonable design, compact structure reduce the energy consumption,without any shaking during working, even the extruder can working normal without foundation bolts. Function:extrude the column brick. No. Model Capacity(pcs/h) Power(kw) W(ton) Size 1 JKY60/60-40 13000~20000 25 7500 3300 2800 90*+250* 2 JKY60/55-40 13000~18000 25 7500 3300 2800 3 JKY55/55-40 12000~17000 75*+185* 16.5 7200 3300 2600 JK Series Double stage De-airing extruder 4 JKY50/50E-40 11000~15000 55*+160* 15 7200 3300 2600 5 JKB50/50B-35 11000~16000 55*+132* 12.5 6750 1880 2540 6 JKB50/50C-32 11000~16000 55*+132* 12 6750 1880 2540 7 JKB45/45D-35 10000~13000 45*+110* 11.3 6370 1910 2350 8 JKB45/45F-30 10000~14000 45*+90* 11.3 6210 1560 2350 9 JKR40/40F-25 8000~12000 37*+75* 9.6 5660 1680 2150 10 JKR35/35D-20 7000~9000 30*+55* 6.3 5040 1600 2000
Note: JKY60/60-40: the barrel diameter is 60cm, the maximum pressure is 4.0 Mpa, JKB50/45B-35: the barrel diameter is 50cm, the maximum pressure is 3.5 Mpa, JKB for material between hard and soft (hard clay etc..) JKR for soft material (soft clay etc ). 2. Series Compact De-airing Extruder Series Compact De-airing Extruder obtained patent in 1991 (number:zl91006804),the design is reasonable and it works with high pressure,it can produce all kinds of hollow brick &block with low plasticity raw materials it is a model equipment for middle and small enterprises it is a machine with high efficiency,energy saving (only one motor),wide application and a smaller invest. Function:extrude the column brick. No. Model Capacity (pcs/h) Power(kw) W(ton) Size (mm) 1 JKBL50/50-35 11000~15000 160* 8.4 5260 1760 1950 2 JKRL45/45-25 11000~13000 110* 7.1 5280 1700 1850 3 JKRL40/40-20 8000~11000 90* 6.2 4580 1620 1700 4 JKRL35/35B-15 7000~9000 75* 5.2 4400 1550 1620
3. JZ Series Non Vacuum Extruder ZJ Series Extruder are special designed for the raw material of very soft and pure clay, the clutch of this machine is screw pressed (Patent).The extruder is used to squeeze solid brick with high efficiency.compact structure.steady function.reasonable design,convenient repair, suitable for low investment brick factory. Function:extrude the column brick. No. Model Capacity (pcs/h) Power (kw) W(ton) Size (mm) 1 JZ40-6 9000~11000 55 3 3850 1200 1120 2 JZ35A-5 7000~9000 45 2.3 2700 1150 1100 4. SJ Series double shaft mixer Function:SJ Series double shaft mixer is the key equipment for raw material preparing process, watering, mixing the raw material. No. Model Capacity(pcs/h) Power(kw) W(ton) Size (mm) 1 SJ350 50 60-90m 3 /h 110 9.4 5990 1750 1450 2 SJ360 40 30-40m 3 /h 55 5.2 5710 1520 990 3 SJ360 36B 25-35m 3 /h 55 4.5 5650 1520 850 4 SJ280 36B 25-35m 3 /h 37 2.7 4700 1600 830 5 SJ280 32 20-30m 3 /h 37 3 4760 1390 830 5. SJJ Series compulsive extrusion mixer
Function:SJJ Series compulsive extrusion mixer can stir evenly and compulsive extrude clay, the cutting device can make sure the clay was mixed plenty; the stirring axle has been heat treated and adopt wear-resistance material with long life. No. Model Capacity(pcs/h) Power(kw) W(ton) Size (mm) 1 SJJ300 50 35-45m 3 /h 110* 7.5 5900 1620 980 2 SJJ300 40 30-40m 3 /h 75* 5.5 5500 1520 980 3 SJJ280 36 25-30m 3 /h 55* 5.3 5480 1520 930 4 SJJ260 32 20-25m 3 /h 45 3.5 5170 1470 870 6. SGP Series primary roll crusher Function:SGP Series primary roll crusher is the equipment for raw material crushing, Suitable for crushing of coarse raw material. No. Model Capacity(pcs/h) Size of crushed clay Power(kw) W(ton) Size (mm) 1 SGP80 60 30-40m 3 /h 5mm 18.5* 2 3.5 2650 1120 1120 2 SGP70 50 25-35m 3 /h 5mm 15* 2 2.5 2450 1120 1120 3 SGP60 60 20-25m 3 /h 5mm 11* 2 2 2200 1120 1100 4 SGP50 50 15-20m 3 /h 5mm 7.5* 2 1.8 2000 1000 900 7. GS Series high speed rolls crusher Function:GS Series high speed roll crusher is a equipment for raw material crushing and mill, suitable for crushing fine raw material. The roller made of wear resistant iron and alloy steel, quench treatment make the rigidity can reach HRC60 ~62,HRC48 ~55, there are a material feeder inside the roller, make the material was feed even into the full roll, the full body of roll are wear in same condition, which can increase the production capacity and the quality of clay. No. Model Capacity(pcs/h) Size of crushed clay Power(kw) W(ton) Size (mm) 1 GS80 60B 25-35m 3 /h 3mm 22* 2 4.8 3150 1700 1520 2 GS70 50B 15-25m 3 /h 3mm 18.5* 2 4 2940 1430 1440
8. Hammer crusher Function:Series hammer crusher is suitable for primary crushing hard material such as coal slack, shale slag etc, The hammer can be used in double time by change the direction. No. Model Capacity Power(kw) W(ton) Size(mm) 1 PC80 55(shale) 15~25m 3 /h 55 1.8 1400 1050 1400 2 PC100 80B(shale) 25-35m 3 /h 75 3 1400 1750 1880 3 PC110 80B(shale) 40-50m 3 /h 90 3.7 1900 1630 1880 4 PC110 100(shale) 50-60m 3 /h 132 9.7 2300 2420 2170 5 Impact GXPC100 80 30-45m 3 /h 75 5.5 1900 1860 2220 9. Series box feeder Function:Series box feeder is the equipment for raw material metered feeding, we can supply stepping box feeder and continual box feeder to meet the demands of different material and capacity, Iron plate type special for heavy and high moisture content raw material. No. Model Function Capacity Power(kw) W(ton) Size(mm) 1 XGD80 450 Belt type continual 10-45m 3 /h 7.5* 2.3 5170 1700 1350 2 XGD70 450 Belt type continual 10-40m 3 /h 7.5* 2 5150 1500 1430 3 XGD60 400 Belt type continual 10-35m 3 /h 5.5* 1.8 4400 1490 1320 10. Series stepping box feeder No. Model Capacity (m 3 /h) Power(kw) W(ton) Size(mm) 1 XGL120 500(plate) 30-70 15 5 5780 2500 1700 2 XGL120 500(heavy plate) 30-70 15 6.4 5780 2500 1700 3 XGL80 400 (plate) 10-45 7.5 3 4670 2050 1470 4 XGL60 400 (belt) 10-35 5.5 2.75 4670 1890 1470
11. Cutter Clay column cutter Function:Clay column cutter cut the clay column from extruder into required length and the green brick cutter cut the clay column into green bricks or blocks. No. Model Capacity (m/s) Power(kw) W(ton) Size(mm) 1 QT590 190(double column) 1-1.3 1.5 0.45 3300 1060 1400 2 QT290 190 (single column) 1-1.3 1.5 0.45 2700 800 1400 3 KQZ100~130 (vertical) 1-1.3 1.1 0.3 2520 700 1250 Series of green brick cutter No. Model Capacity Power(kw) W(ton) Size(mm) 1 YWQP21C 26 time/minute 4 2 2000 1300 1600 2 YWQP21B 26 time/minute 5.5 2 1870 1480 1530 3 ZYWQP23B 26 time/minute 1.1+5.5 2 1870 1570 1600 4 ZPT-E 30 time/minute 7.5 2.2 3570 1570 1700 12. GTS Series screen Function:GTS series screen is suitable screen the low moisture content hard raw material, the hole can be adjust so as to screen different size material. No. Model Capacity (m 3 /h) Power(kw) W(ton) Size(mm) 1 GTS120 300 15-20 4* 1.7 4850 1450 1400 2 GTS150 450 25-30 5.5* 3 6700 1750 1650 3 GTS130 360(closed) 20-50 5.5* 2.5 5800 2100 1650
13. Pusher Function:ferry dryed cart and push dryed car into dryer. No. Model throughput(t) Power(kw) W(ton) Size(mm) 1 YD25 25 7.5+3 4.8 3300 2360 1180 14. Excavator Function:This machine use multiple scoops to excavate stale raw material continuously.this equipment has dual function of taking and mixing raw material. No. Model Capacity (m 3 /h) Power(kw) W(ton) Size(mm) 1 DQY50/9m 30~40 2.2*/7.5 2 6.8 13000 2400 2500 15. ZQM Series automatic stacking system
Function:Automatic stacking system is use for loading, grouping, stacking green brick. it is suitable for big and fully automatic brick plant. No. Model Capacity Power(kw) Estimate W(ton) 1 ZQM-6 288KPI pcs/h 43.46 40 2 ZQM-4 192KPI pcs/h 38.72 35 16. Green brick conveyor Function:Conveye the green brick for manual stacking brick to dryer cart 17.Air compressor Model Capacity(m/s) Power(kw) W(ton) Size(mm) DS30 20m 0.8 5.5 1.5 20000 800 400 Function:control the air cluth. Model Capacity Power(kw) W(ton) Size(mm) VW-0.3/10 3 1.2 14000 500 800
18. Vacuum pump Function:control the vacuum chamer. 19. Control panels Model Capacity Power(kw) W(ton) Size(mm) MH-2/150 7.5 1.6 16000 800 1200 Function:control the electricity. Model Capacity(m/s) Power(kw) W(ton) Size(mm) Switch cabinet 1 11000 700 2200 Switch cabinet 2 11000 700 2200 Power master switch 11000 700 2200 20. Equipments for dryer and kiln
Drying chamber cart Kiln cart (tunnel kiln) Function:this cart for stacking the green brick into dryer. for stacking brick into tunnel kiln Green brick delivery cart (by sun) Dried brick delivery cart (Hoffmann kiln) Function:this cart for taking green brick to brick yard. this cart for taking dryer brick to hoffman kiln. 21. Drying cart return machine Function:Carry the empty dryer cart. Model W(ton) power Size(mm) HC1.1x1.04 0.9 5.5kw 900 1100 650
22. Moisture exhaust fan Fuction:under the chamber to send the heat from end to front. Model air volume wind pressure Size(mm) T35-11No.7.1D 26120 m3/hour 373 pa 1000 1000 1000 23. Hot air feeding fan Fuction: send the waste heat from kiln to dryer. Model air volume wind pressure Size(mm) Y473-12No.18D 177730m3/hour 1115 pa 3130 2200 2200
24.Outlet pulling machine for kiln Function:pull the burned bricks that in the tunnel kiln drying chamber or tunnel burning kiln and carry them on the ramp bus. Model W(ton) drawing speed LY-5 0.1 4.03 meter/minute 25. Hydraulic Ferry pusher for kiln
Function:ferry and push the kiln cart into tunnel kiln. Model loading capacity rail gauge BDC4.6 30ton 2660mm 26. Hydraulic stepper Function:carry the kiln cart into tunnel kiln by step. Model pressure travel YBS15 10Mpa 1.45m
27. Empty cart return tractor Function:Carry the empty kiln cart. Model Maximun jacking force drawing speed QY-5 30KN 0.1~0.3m/second 28. Exhaust smoke fan
Function:draw out the smoke from kiln. Model air volume : wind pressure Y4-73-12No14D left 90 degree 77990m3/hour 774 pa 29. Cooling fan(under cart) Function:send the air under the kiln cart.
Model air volume : wind pressure T35-11N0.9 35227m3/hour 263 pa 30. Cooling fan(kiln exit) Function:cooling the brick and kiln cart. Model air volume : wind pressure T40-11N0.7.1A 23815 m3/hour 300 pa 31.dyer
To prevent this happening the dryers are kept at temperatures of about 80 120 degrees centigrade and the atmosphere is very humid keeping the exterior of the brick as moist as possible. This is monitored very closely to reduce surface cracking. The bricks will shrink in the dryers as the clay particles come together and they become strong enough to be stacked, but at this stage they have no weather resistant qualities. Drying schedules vary but between 18 to 40 hours is typical for an automated plant. Special shapes and large units can take up to a week or more. The dry bricks are then set onto kiln cars ready to be fired. Function:drying brick keep heat, reduce brick surface cracking. small Tunnel dryer capacity Equipment cost of drye Production days in a year 6 tunnels 15~20 million pcs annual dryer cart, hydraulic ferry pusher, blwer, Three wheel cart, etc 330 days 8tunnels 20~25 million pcs annual dryer cart, hydraulic ferry pusher, blwer, Three wheel cart, etc 330 days 10 tunnels 25~30 million pcs annual dryer cart, hydraulic ferry pusher, blwer, Three wheel cart, etc 330 days 12 tunnels 30~35 million pcs annual dryer cart, hydraulic ferry pusher, blwer, Three wheel cart, etc 330 days 14 tunnels 35~40 million pcs annual dryer cart, hydraulic ferry pusher, blwer, Three wheel cart, etc 330 days 16tunnels 40~45 million pcs annual dryer cart, hydraulic ferry pusher, blwer, Three wheel cart, etc 330 days 32.Hoffman kiln
In its simplest form a Chamber kiln is an annular tunnel divided off into Chambers (usually 12-20). A section of the kiln (about 4-5 chambers) is being fired at any one time. The firing is drawn round the kiln with Chambers being lit in front of the firing and the Chambers behind are allowed to go out. Bricks are loaded into the kiln in front of the fire and pre-heat for 1-2 days before the fire reaches them. The bricks then fire for 2-3 days. Once the fire has passed, the bricks cool before being removed from the kiln. They are then replaced with fresh dry bricks awaiting the fire s next circuit. Function :firing brick Hoffman kiln(chambers) capacity 18~22 2400~3600 million pcs annual 36~42 4800~7200 million pcs annual 56~60 7200~10800 million pcs annual 72~80 9200~14400 million pcs annual 33.Tunnel kiln In a tunnel kiln dry bricks are loaded onto a fireproof trolley or kiln car. This then travels very slowly through the kiln. Typical schedule through the kiln from end to end is 2-3 days but variations occur depending on production schedules. Although tunnel kilns are generally more expensive to build than Hoffman kilns they are more economical to run and lend themselves to high degrees of automatic control. It is essential that tunnel kilns are run on a continuous basis for ideally several years at a time between shutdowns. Function :firing brick
tunnel kiln(width) capacity 3.00~4.00 2400~3600 million pcs annual 4.01~5.00 4800~7200 million pcs annual 5.01~7.00 7200~10800 million pcs annual >7.00 9200~14400 million pcs annual Brick samples The extruder can produce various shape and size of brick with different moulds Company:Shaanxi Baoshen Machinery (Group) Co.,Ltd. Email: brick9413@gmail.com Mobile: 0086-18792658350 Alibaba: cn1000464484 http://www.baoshenmachine.com/