Via del Lavoro, 9 C.P. 172 I - 31033 Castelfranco Veneto (TV) ITALY EU Tel. +39 0423 738452 Fax +39 0423 722811 icematic@castelmac.it www.castelmac.it Fabbricatori di ghiaccio granulare Ice flakers Flockeneisbereiter Machines à glace en grains Fabricadores de hielo in escamas I MODELLI E LE SPECIFICHE POSSONO ESSERE CAMBIATI IN QUALUNQUE MOMENTO SENZA PREAVVISO MODELS AND SPECIFICATIONS ARE SUBJECT TO BE CHANGED WITHOUT NOTICE WIR BEHALTEN DAS RECHT VOR JEDERZEIT ANDERUNGEN DER MODELLE UND DER TECHNISCHEN ANGABEN VORZUNEHMEN LES MODELES ET CARACTERISTIQUES DES APPAREILS PEUVENT ETRE CHANGES SANS PREAVIS LOS MODELOS Y LAS ESPECIFICACIONES PODRAN MODIFICARSE EN CUALQUIER SIN PREVIO AVISO F120 Produzione di ghiaccio in 24 ore fino a Ice produced for 24 hours up to Eisproduktion in 24 Stunden bis zu Production de glace en 24 h jusqu à Produccion de hielo en las 24 horas hasta kg. 120 PRODUZIONE DI GHIACCIO ICE PRODUCTION EIS PRODUKTION PRODUCTION DE GLACE PRODUCICON DE HIELO Raffreddamento unità condensatrice aria o acqua: consumo n. 18 litri per ora* Condensing unit cooling air or water: consumption n. 18 litres per hour* Kondensatoreinheit Luft oder Wasser: Verbrauch n. 18 liter pro Stunde* Refroidissement de l unité de condensation air ou eau: consommation n. 18 litres par heure* Refrigeración de la unidad condensadora aire o agua: consumo n. 18 litros para hora* Potenza assorbita / Absorbed power / Leistungsaufnahme Puissance absorbée / Potencia Absorbida W 500 Refrigerante / Refrigerant / Kältemittel / Réfrigérant / Refrigerant Attacco entrata acqua / Water iniet connection / Anschluss für Wasserzufluss Prise entrée d eau / Conexión entrada agua R 134a 3/4 Gas Attacco scarico acqua / Water output connection / Anschluss für Wasserabfluss Prise écoulement d eau / Conexión desague mm. Ø 20 Alimentazione monofase/single phase input/ Einphasige Spannung/Alimentation monophase Alimentación monofásica Alimentazione voltaggi speciali: Extra voltages: Andere Spannungen: Alimentation voltages spéciaux: Otros voltajes especiales: Deposito da abbinare / Bin to be used Carrozzeria / External structure Ausfühnrung / Carrosserie / Carroceria 220V-240V - 50 Hz a richiesta on request Lieferbar auf Wunsch sur demande según pedido D101 Peso netto / Net weight / Netto Gewcht Poids net / Peso neto Kg. 45 (*) con temperatura acqua 15 C with water temperature 15 C mit Wassertemperatur 15 C avec température eau 15 C con temperatura agua 15 C inox Temperatura ambiente Ambient temperature Raumtemperatur Température ambiante Températura ambiente Temperatura ambiente Ambient temperature Raumtemperatur Température ambiante Températura ambiente RAFFR. AD ACQUA / WATER COOLED / WASSERGEKÜHLT REFR. A EAU / REFR. A AGUA Temperatura acqua/water temperature Wassertemperatur/Température eau Temperatura agua C 32 21 15 10 10 104 112 116 120 kg 21 94 102 106 110 kg 32 89 97 101 105 kg 38 87 95 99 103 kg Prod. ghiaccio in 24 h/ice prod. per 24 h Eisprod. in 24 h/prod. de glace en 24 h Prod. de hielo en 24 h RAFFREDDAMENTO AD ARIA AIR COOLED - LUFTGEKÜHLT REFR. A AIR - REFR. A AIRE Temperatura acqua/water temperature Wassertemperatur/Température eau Temperatura agua C 32 21 15 10 10 104 112 116 120 kg 21 98 106 110 114 kg 32 87 95 99 103 kg 38 80 88 92 96 kg Prod. ghiaccio in 24 h/ice prod. per 24 h Eisprod. in 24 h/prod. de glace en 24 h Prod. de hielo en 24 h 354 296 188 83 525 Dimensioni Dimensions Masse Dimensions Dimensiones 560 533 45 WATER OUTLET SCARICO ACQUA WATER OUTLET - WATER COOLED ONLY SCARICO ACQUA - SOLO PER RAFFREDDAMENTO AD ACQUA WATER INLET - WATER COOLED ONLY ENTRATA ACQUA - SOLO PER RAFFREDDAMENTO AD ACQUA WATER INLET ENTRATA ACQUA CORD SET CAVO DI ALIMENTAZIONE F120 01/2008
GENERAL INFORMATION AND INSTALLATION A. INTRODUCTION 4. On models F120, F200, SF300 and SF500 remove the top and front panel while on model This manual provides the specifications and SFN1000 remove top and sides panels of the unit the step-by-step procedures for the installation, and inspect for any concealed damage. Notify start- up and operation, maintenance and carrier of your claim for the concealed damage cleaning for the ICEMATIC F80C-F125Cas stated in step 2 above. F120-F200-SF300-SF500-SFN1000 Modular Icemakers. The Electronic Flakers and Superflakers are quality designed, engineered and manufactured. Their ice making systems are thoroughly tested providing the utmost in flexibility to fit the needs of a particular user. NOTE. To retain the safety and performance built into this icemaker, it is important that installation and maintenance be conducted in the manner outlined in this manual. 5. Remove all internal support packing and masking tape. 6. Check that refrigerant lines do not rub against or touch other lines or surfaces, and that the fan blades move freely. 7. Check that the compressor fits snugly onto all its mounting pads. 8. See data plate on the rear side of the unit and check that local main voltage corresponds with the voltage specified on it. Storage Bin Since the F series Modular Flakers do not have their own attached ice storage bins, it is necessary to use an auxiliary bin as detailed herebelow: D101 in combination with F120-F200 D201 with its companion NKF201 Top Cover in combination with F120 - F200 - SF300 - SF500 D310 with its companion NKF310 Top Cover in combination with F120 - F200 - SF300 - SF500 B50 in combination with SF300 - SF500 D500 with its companion NKF500 Top Cover in combination with SF300 - SF500 D700 with its companion NKF700 Top Cover in combination with SF500 - SFN1000 B. UNPACKING AND INSPECTION Icemaker 1. Call your authorized ICEMATIC Distributor or Dealer for proper installation. 2. Visually inspect the exterior of the packing and skid. Any severe damage noted should be reported to the delivering carrier and a concealed damage claim form filled in subjet to inspection of the contents with the carrier s representative present. 3. a) Cut and remove the plastic strip securing the carton box to the skid. b) Cut open the top of the carton and remove the polystyre protection sheet. c) Pull out the polystyre posts from the corners and then remove the carton. CAUTION. Incorrect voltage supplied to the icemaker will void your parts replacement program. 9. Remove the manufacturer s registration card from the inside of the User Manual and fillin all parts including: Model and Serial Number taken from the data plate. Forward the completed self-addressed registration card to ICEMATIC/SCOTSMAN factory. Storage bin (D101 - D201 - D310) 1. Follow the steps 1, 2 and 3 above to unpack the storage bin. 2. Unloose the two bolts and remove the protection plate from the drain fitting on model D310. 3. Carefully lay it down on its rear side and fit the four legs into their sockets. 4. Remove all internal support packing and masking tape as well as the plastic ice cube deflector which is not used with the SCOTSMAN Modular Flakers. 5. Remove the manufacturer s registration card from the inside of the User Manual and fillin all parts including: Model and Serial Number taken from the data plate. Forward the completed self-addressed registration card to ICEMATIC/SCOTSMAN factory. Storage bin (B 1025 S - B 1350 S) 1. Follow the steps 1, 2 and 3 above to unpack the storage bin. 11
2. Lay carefully down the bin on its back to protect the finish and remove the bolts holding the shipping skid to the bin. 3. Screw-in the legs into the corresponding tapped holes in the bin bottom and tighten to seat the legs well against the bin bottom. 4. Connect the water drain line to the 1" female drain fitting located in the bottom of the bin. CAUTIONS. Avoid excessive tightening force when connecting to this fitting. Do not apply excessive heat if any sweating of the fittings is necessary. Heat conduction through the metal may melt the threads in the plastic drain. 5. On model D700 only insert the longer side of each plastic inspection window in the upper track of the corresponding opening and push it to force the window to enter into its seat. 3. On D201 and D310 Storage Bin inspect its top mounting gasket which should be flat with no wrinkles, to provide a good sealing when the Top Cover is installed on top of it. 4. Place the NKF201-NKF310 Top Cover on top of Storage bin using care not to wrinkle or tear the gasket. 5. On the D500 and D700 Storage Bin unloose the screws securing the S.S. Top Cover to the storage bin and remove it. 6. Lay out on the bin top the plan of the ice machine as it will be located on the bin and cut an opening in the bin top for the ice drop area; cover the edges of the opening with vinyl tape. 7. Install the gasket-on the bin top-around ice drop opening of the bin top; apply sealant along the inside of the gasket. 8. Position and install the four aluminium front to rear stiffeners (U shaped) paying attention to the guideline shown on the drawing. BIN WALL GAKET CUT GASKET HERE STIFFENER C. LOCATION AND LEVELLING WARNING. This Modular Flaker and Superflaker is designed for indoor installation only. Extended periods of operation at temperature exceeding the following limitations will constitute misuse under the terms of the ICEMATIC Manufacturer s Limited Warranty resulting in LOSS of warranty coverage. 1. Position the storage bin in the selected permanent location. Criteria for selection of location include: a) Minimum room temperature 10 C (50 F) and maximum room temperature 40 C (100 F). b) Water inlet temperatures: minimum 5 C (40 F) and maximum 35 C (90 F). c) Well ventilated location for air cooled models (clean the air cooled condenser at frequent intervals). d) Service access: adequate space must be left for all service connections through the rear of the ice maker. A minimum clearance of 15 cm (6") must be left at the sides of the unit for routing cooling air drawn into and exhausted out of the compartment to maintain proper condensing operation of air cooled models. 2. Level the Storage Bin Assy in both the left to right and front to rear directions by means of the adjustable legs. TOP SHELL NOTE. Bin wall gasket must be cut to clear the stiffener ends as shown on drawing. Do not put any stiffeners crossing the ice drop opening. 9. Install the bin top in its position onto the bin top by: - place the rear side of top against rear edge of the bin - lower the front of the top onto the stiffeners - re-fit the screws previously removed as per step 5 10. Install the Modular Flaker or Superflaker onto the Top Cover of storage bin pay attention to match the ice chute with the Bin Top opening. Installation of lift door catch (D500) On the Storage Bin D500 when the ice maker is installed flush with the bin front it is required to mount the lift door catch as detailed herebelow. 1. Open all the way the lift door in the upright position then place the door catch on the front face of the ice maker and tape it in place. 12
2. Drill two 3 mm holes in correspondance of the catch mounting holes. 3. Remove the tape and fasten the catch using the two self-tapping screws supplied. D. ELECTRICAL CONNECTIONS See data plate for current requirements to determine wire size to be used for electrical connections. All ICEMATIC icemakers require a solid earth wire. All ICEMATIC ice machines are supplied from the factory completely pre-wired and require only electrical power connections to the wire cord provided at the rear of the unit. Make sure that the ice machine is connected to its own circuit and individually fused (see data plate for fuse size). The maximum allowable voltage variation should not exceed -10% and +10% of the data plate rating. Low voltage can cause faulty functioning and may be responsible for serious damage to the overload switch and motor windings. NOTE. All external wiring should conform to national, state and local standards and regulations. Check voltage on the line and the ice maker s data plate before connecting the unit. E. WATER SUPPLY AND DRAIN CONNECTIONS GENERAL When choosing the water supply for the ice flaker consideration should be given to: a) Length of run b) Water clarity and purity c) Adequate water supply pressure Since water is the most important single ingredient in producting ice you cannot emphasize too much the three items listed above. Low water pressure, below 1 bar may cause malfunction of the ice maker unit. Water containing excessive minerals will tend to produce scale build-up on the interior parts of the water system while too soft water (with too lo contents of mineral salts), will produce a very hard flaker ice. WATER SUPPLY Connect the 3/4" GAS male of the water inlet fitting, using the food grade flexible hose supplied to the cold water supply line with regular plumbing fitting and a shut-off valve installed in an accessible position between the water supply line and the unit. If water contains a high level of impurities, it is advisable to consider the installation of an appropriate water filter or conditioner. WATER SUPPLY- WATER COOLED MODELS The water cooled versions of ICEMATIC Ice Makers require two separate inlet water supplies, one for the water making the flaker ice and the other for the water cooled condenser. Connect the 3/4" GAS male fitting of the water inlet, using the flexible hose supplied to the cold water supply line with regular plumbing fitting and a shut-off valve installed in an accessible position between the water supply line and the unit. WATER DRAIN The recommended drain tube is a plastic or flexible hose with 18 mm (3/4") I.D. which runs to an open trapped and vented drain. When the drain is a long run, allow 3 cm pitch per meter (1/4" pitch per foot). Install a vertical open vent on drain line high point at the unit drain connection to ensure good draining. The ideal drain receptacle is a trapped and vented floor drain. WATER DRAIN- WATER COOLED MODELS Connect the 3/4" GAS male fitting of the condenser water drain, utilizing a second flexible hose to the open trapped and vented drain. This additional drain line must not interconnect to any other of the units drains. NOTE. The water supply and the water drain must be installed to conform with the local code. In some case a licensed plumber and/ or a plumbing permit is required. F. FINAL CHECK LIST 1. Is the unit in a room where ambient temperatures are within a minimum of 10 C(50 F) even in winter months? 2. Is there at least a 15 cm (6") clearance around the unit for proper air circulation? 3. Is the unit level? (IMPORTANT) 4. Have all the electrical and plumbing connections been made, and is the water supply shut-off valve open? 5. Has the voltage been tested and checked against the data plate rating? 6. Has the water supply pressure been checked to ensure a water pressure of at least 1 bar (14 psi). 13
7. Have the bolts holding the compressor down been checked to ensure that the compressor is snugly fitted onto the mounting pads? 8. Check all refrigerant lines and conduit lines to guard against vibrations and possible failure. 9. Have the bin liner and cabinet been wiped clean? 10. Has the owner/user been given the User Manual and been instructed on the importance of periodic maintenance checks? 11. Has the Manufacturer s registration card been filled in properly? Check for correct model and serial number against the serial plate and mail the registration card to the factory. 12. Has the owner been given the name and the phone number of the authorized ICEMATIC Service Agency serving him? G. INSTALLATION PRACTICE 1. Hand shut-off valve 2. Water filter 3. Water supply line (flexible hose) 4. 3/4" GAS male fitting 5. Power line 6. Main switch 7. Drain fitting 8. Vented drain 9. Vented drain 10. Open trapped vented drain WARNING. This icemaker is not designed for outdoor installation and will not function in ambient temperatures below 10 C(50 F) or above 40 C(100 F). This icemaker will malfunction with water temperatures below 5 C(40 F) or above 35 C (90 F). 14