ADVANCE TECHNOLOGIES FOR ADIABATIC COOLING AND HUMIDIFICATION Nortec Humidity, Inc. Fred Valentini Direct Room Systems Regional Manager Randall Potter Regional Manager, Western US
Agenda Humidification Overview Humidifier Classification - Isothermal & Adiabatic Cooling & Energy Comparison Water Quality & Hygiene In Duct: AHU Dual Technology Hybrid In Space: Direct Room Atomizing System
Humidification Overview Humidity, What is it Air con di tion ing, n. The process of regulating the quality, temperature, HUMIDITY, and circulation of air in a space enclosure.
Humidification Overview Humidity, IAQ Relationship Ventilation can have a dramatic effect on the thermal indoor environment and quality of the air within a space. 15 CFM per person creates about one air change per hour in a space. It can cause high and low humidity levels. *Source: 2011 ASHRAE Handbook Applications Section 3.2 Table 3 / ASHRAE 62.1-2010 Table 6-1 and 6-4 Combined Outdoor Air Value per Person for Office Applications
Humidification Overview Humidity, Indoor Levels
Humidification Overview Why do we humidify? For Health & Wellbeing Skin Elasticity Cell Hydration Respiratory Health Brain and Neuro Function
Humidification Overview Why do we humidify? For Process & Preservation Material Stability & Consistency Lab & Research Data Quality ESD Reduction Manufacturing Process Speeds Chemical Transfer Cooling And Many More
Humidifier Classification Traditional Methods - Isothermal ISOTHERMAL Liquid Phase Change through Boiling water Electricity Electrode Steam Resistive Steam Boiler Pressure Direct Injection Steam Exchange Gas Fired Atmospheric
Humidifier Classification Cold Water Systems - Adiabatic Adiabatic Heat Energy Within the Air Applied to Absorb Moisture In Duct / AHU Air Washer Media Evaporative High Pressure Atomizing Air Water Nozzles Ultrasonic Nebulizers NEW - Dual Hybrid In Space Media Evaporative High Pressure Atomizing Air Water Nozzles Ultrasonic Nebulizers
Humidifier Classification Cold Water Systems - Adiabatic Adiabatic Heat Energy Within the Air Applied to Absorb Moisture Result Cooling effect Liquid H2O (1lbs) 1063 BTU s Heat Evaporated Moisture (1lbs = 7,000 grains)
Energy Comparison Adiabatic Compared to Isothermal Utilize basic laws of physics to achieve cooling with an associated reduction in energy consumption and costs Direct Energy Consumption Comparison Potential for utility rebates Reduced energy consumption Expand the numbers of hours in Economizer Energy Consumption: W(Btu/hr) Per Pound Green approach 340 W/ 1160 BTU/hr 24 W/ 82 Btu/hr Ultrasonic 3-4 W/ 14 Btu/hr <1 W/ 3.4 Btu/hr Electric Steam 22 W/ 75 Btu/hr Compressed. Air High Pressure Evaporative Media & Hybrid Technology
Water Quality & Hygiene Its in the water Why is water quality important? Scale Three Key goals for the water treatment and Hygiene: 1. 2. 3. Prevention of fouling, scaling and media deterioration in the system. Prevention of corrosion & dust from carryover of solid contaminants into the air flow Hygiene - limitation of germs Fouling Bacteria
Water Quality & Hygiene Its in the water Steam generation Atomization/Evaporation Water hygiene No problem due to boiling Bacteria neutralization with e.g. UV or silver ionization. Desinfection, Hygiene Management programs. Water minerals Management of scale remainders with replacement cylinders or scale collection tank Demineralization with reverse osmosis
Water Quality & Hygiene Its in the water Hygiene: The word Hygiene originates from Greek language and means: Preservation of health: Hygiene is an old concept related to medicine, as well as to personal and professional care practices related to most aspects of living. In medicine and in home hygiene practices are employed as preventative measures to reduce the incidence and spreading of disease.
Water Quality & Hygiene Its in the water Bacteria: One celled micro-organisms, that can be found all over: in water, in air, and our surroundings etc. Typical size between 0,2 µm and 50 µm. They can be spherical-, stick- or spiral-formed. Bacteria needs nutrient to be able to multiply. Nutrients can come from carbon, light, nutrients content in water etc.. Some bacteria can double in 20 minutes under optimal conditions.
Water Quality & Hygiene Its in the water Common Practices to reduce Common Practices to and remove water minerals: mitigate and control bacteria Water Softening in Water: Carbon Filtration Chemical Treatment Micro Filtration UV Light Reverse Osmosis Silver or Copper Ionizing Deionizing
Dual Technology Hybrid
Dual Technology Hybrid Applies low pressure nozzle grid to atomizes the water, 30-102 psi Staged control combined with modulating VFD driven pump. Unevaporated droplets are captured by a ceramic post evaporative media Applies media evaporation without carryover or aerosols from atomization Any residual water is sent to drain
Dual Technology Hybrid Installation Overview *Filter *Backflo w valve **Softener **RO (Required) Controller hydraulic Nozzle grid Post evaporator
Dual Technology Hybrid AHU Installation
Dual Technology Hybrid Ceramic Media Hygienic ceramic material with service life of the unit with proper maintenance Very low pressure drop, < 0.16 inh2o at 394 FPM face velocity High evaporation efficiency with large porous surface area Carry-over free up to 590 FPM air face velocity Does not need to be replace with proper installation and maintenance
Dual Technology Hybrid Benefits of Applying Dual Technologies Installation length as low as 23.6 vs. High Pressure requiring 6 or greater. Integrated water mineral management with RO and bacteria control with silver ionization Extremely low energy consumption, 51 watts to control and 200 watts for VFD modulation, up to 2200 lbs/hr Low pressure drop vs traditional glass fiber or polyester media evaporative systems. Lifetime media when maintained properly Adiabatic cooling reducing mechanical load
Dual Technology Hybrid Energy Cost Benefit Comparison (1,000 lbs/hr Load) Electric Steam Generation (1,000 lbs/hr = (312 kwh x $0.11 per kwh) x 2,000 hr humidifying season = $68,640 Dual Technology Hybrid (1,000 lbs/hr = (0.251 kwh x $0.11 per kwh) x 2,000 hr humidifying season = $55.22
Dual Technology Hybrid Hazards caused by biofilms: Contamination of water in the humidifier and the air Micro-organisms settle down on wet surfaces and over time start building biofilms. After a few days they may enter the stationary phase where germs leave the biofilm continuously
Dual Technology Hybrid Adiabatic Wet Section Hygiene Silver ionizing systems dose supply water with silver ions Prevents growth of bacteria Silver ion dosing concentration is calculated based on the system demand Treats the water loop including hoses and nozzles When water evaporates off the ceramic, silver ions are left behind sterilizing the ceramic plates as well Silver ion concentrations meet municipal drain water standards
Dual Technology Hybrid Fresenius Hygiene Certificate Certificate Limits Humidifier Water < 100 CFU/ml Humidified Air < 255 CFU/m3 Mold, CFU < 100 CFU/m3 Silver concentration in air <0.01mg/m3 DL Test Results Silver concentration in drain water ~ 0.031 mg/m3
Direct Room Atomizing System High Pressure (1,000 psi Water Atomization)
Direct Room Atomizing System High Pressure (1,000 psi Water Atomization) Stainless steel high-pressure nozzles Produces ultra fine atomization for air absorption Complete nozzle stainless 1.5 l/hour Extremely fine atomizing Complete nozzle stainless 2.5 l/hour Complete nozzle stainless 4.5 l/hour 1.3 lbs./hour. 5.5 lbs./hour. 10 lbs./hour
Direct Room Atomizing System Modular Multi-zone Single Point Infrastructure 1. 2. 3. Water Treatment Pumping & Zoning Infrastructure Distribution Heads with Nozzles
Direct Room Atomizing System Multiple zones, zone loads and set points, within one facility all from one generating source.
Direct Room Atomizing System Primary Infrastructure High Pressure Pump stations & Water Treatment Pump station Consistent high pressure 1000 psi for fine atomization UV sterilization of water Capacity from 264 to 5,280 lbs/hr Low energy consumption Reverse Osmosis Humidity and temperature sensor Water meter Hour meter Stainless steel materials
Direct Room Atomizing System Variety of Dispersion Heads Based on ceiling height and absorption 18 Below. 10 Away. 8 Above.
Direct Room Atomizing System Variety of Dispersion Heads Based on ceiling height and absorption 12 Below. 8-10 Away. 6-8 Above.
Direct Room Atomizing System Materials Brass: Corrosion problems* Short working life for components* Liberation of metal (copper, zinc, lead) to the RO water and further to the system and premises* Not particularly suitable for use in RO water* Increased bacterial growth and biofilm in the system Operational problems Stainless steel: High corrosion resistance* Very suitable for use in RO water* Long working life OIL FREE Water Lubricated SS Pumps
Direct Room Atomizing System Hygienic Water Treatment Softening Carbon Filter Reverse Osmosis UV Lights *Deionized Water *H2O2 Silver Oxide Chemical Treatment
Direct Room Atomizing System Applied Location: Datacenter Cooling Facebook Lulea Sweden 26 x HP systems with a total capacity of 30,150 lbs/hr $2 million dollar project Max cooling effect of 2644 tons Total power consumption of 60 kw
Direct Room Atomizing System Applications: Large Spaces & Facilities Multiple Rooms & Loads Adiabatic Cooling Tightly Controlled Environments Precision Manufacturing Facilities with Hygiene Concern
Direct Room Atomizing System Largest Evaporative Cooling installation on the planet 250 umbrellas, each with 600m2 surface Ventilators with atomization nozzles Reference project in Medhina, Saudi Arabia 50 000 liter water per hour Temperature reduction by 10 C
Adiabatic Cooling and Humidification Thank You