OPTIMUM 700 & 900 GAS & ELECTRIC BOILING PANS BUILDER S SPECIFICATIONS Part A: Technical characteristics Part B: Technical instructions for the installer WARNING Installation and repairs must be carried out by personnel approved by the manufacturer and in accordance with current regulations and standards. If any modifications are made the manufacturer can accept no responsibility whatsoever. These appliances must be used in a well-ventilated area. Read the notice carefully before installation. When handling it, it is imperative to leave the appliance on its base till final installation.. 3BE390582NI
Page 1 3BE390582NI 06/07 TABLE OF CONTENTS GAS AND ELECTRIC BOILING PANS A) TECHNICAL CHARACTERISTICS... 2 B) TECHNICAL INSTRUCTIONS FOR THE INSTALLER 1. FIRM PLATES...... 18 1.1 GAS BRATT PAN............. 18 1.2 ELECTRIC BRATT PAN..... 19 2. INSTALLATION: GENERALITIES..... 20 2.1 GENERAL REQUIREMENTS................ 20 2.2 HANDLING........ 20 2.3 UNPACKING............ 20 2.4 LEVELLING.......... 20 2.5 ACCESS TO THE COMPONENTS LOCATED BEHIND THE UPPER TRIMMING... 21 2.6 ACCESS TO THE COMPONENTS LOCATED BEHIND THE LOWER TRIMMING... 21 3. INSTALLATION: PUTTING IN PLACE..... 22 3.1 ASSEMBLY OF CANTILEVER APPLIANCES TO A WALL... 22 3.2 ASSEMBLY OF APPLIANCES ON INDIVIDUAL BASE.... 25 3.3 ASSEMBLY OF APPLIANCES ON A MASONRY BASE... 26 4. INSTALLATION: CONNECTIONS..... 28 4.1 ELECTRIC CONNECTION............... 22 4.2 GAS CONNECTION.................. 30 4.3 WATER CONNECTION............. 31 5. ADAPTATION OF THE EQUIPMENT FROM ONE GAS TO ANOTHER...... 32 5.1 LISTS OF AUTHORISED GASES / PRESSURES ACCORDING TO CATEGORIES AND 32 COUNTRIES 5.2 CHANGEOVER FROM ONE GAS TO ANOTHER......... 33 5.3 GAS FLOW RATES AND POWERS............ 34 5.4 CHART OFF NOZZLES.... 34
Page 2 3BE390582NI 06/07 A: TECHNICAL CHARACTERISTICS OPTIMUM 700, Gas direct heating 60 litre boiling pan P075554 GAS connection ELECTRIC connection (Foresee a cable with 1.5 m free length) MODEL B-B706.MACD.60.G DIMENSIONS (mm) Width x Depth x Height 800 x 730 x 1158 Tank (Depth x diameter) 530 x 400 Rated capacity 60 litres Maximum capacity 65 litres PACKAGING (mm) Width x Depth x Height 900 x 900 x 1350 WEIGHT (KG) GAS POWER (kw) 11.1 G31 Propane 37/50 mbar (kg/h) 0.86 G30 Butane 28/50 mbar (kg/h) 0.88 G20 Natural gas 20 mbar (m 3 /h) 1.17 G25 Natural gas 20/25 mbar (m 3 /h) 1.33 ELECTRICITY Voltage Single-phase 230Va.c. Power (kw) 0.1 Maximum temperature 60 C Connection Hose 15/21 (1/2 ) Connection Hose 15/21 (1/2 ) 550 x 400 Mini TYPE OF APPLIANCE Back to the wall or another appliance GAS CONNECTION Gas outlet at 180 mm above the floor (thread 15/21 mm) As standard, the appliances are equipped with G 20/20 mbar (and G 25/25 mbar) or another gas on request. ELECTRIC CONNECTION Electric outlet at 240 mm above the floor This document is not contractual; Edition 05/2007 3BE0412FT
Page 3 3BE390582NI 06/07 OPTIMUM 700, Gas 60 litre boiling pan bain marie P075555 GAS connection ELECTRIC connection (Foresee a cable with 1.5 m free length) MODEL B-B706.MABM.60.G DIMENSIONS (mm) Width x Depth x Height 800 x 730 x 1158 Tank (Depth x diameter) 530 x 400 Rated capacity / maximum 60 litres / 65 litres PACKAGING (mm) Width x Depth x Height 900 x 900 x 1350 WEIGHT (KG) 110 GAS Power (kw) 11.1 G31 Propane 37/50 mbar (kg/h) 0.86 G30 Butane 28/50 mbar (kg/h) 0.88 G20 Natural gas 20 mbar (m 3 /h) 1.17 G25 Natural gas 20/25 mbar (m 3 /h) 1.33 ELECTRICITY Voltage Single-phase 230Va.c. Power (kw) 0.1 / Max. temperature / 60 C Connection Hose 15/21 (1/2 ) Connection Hose 15/21 (1/2 ) / Water hardness / 70ppm 550 x 400 Minimum TYPE OF APPLIANCE Back to a wall or another appliance GAS CONNECTION Gas outlet at 180 mm above the floor (thread 15/21 mm) As standard, the appliances are equipped with G 20/20 mbar (and G 25/25 mbar) or another gas on request ELECTRIC CONNECTION Electric outlet at 240 mm above the floor This document is not contractual; Edition 07/2007 3BE0413FT
Page 4 3BE390582NI 06/07 OPTIMUM 700, Electric 60 litre boiling pan bain marie P075556 GAS conection ELECTRIC connection (Foresee a cable with 1.5 m free length) MODEL B-B706.MABM.60 DIMENSIONS (mm) Width 800 Depth x Height 730 x 1158 Tank (depth x diameter) 530 x 400 Rated capacity 60 litres Maximum capacity 65 litres PACKAGING (mm) Width x Depth x Height 900 x 900 x 1350 WEIGHT (KG) ELECTRICITY (Three-phase 230V+T or 400V+N+T) Power (kw) 230V 3a.c. 8 400V 3Na.c. 8 Max. intensity (A) 230V 3a.c. 20.1 400V 3Na.c. 11.5 Max. temperature 60 C Connection Hose 15/21 (1/2 ) Connection Hose 15/21 (1/2 ) Water hardness 70ppm TYPE OF APPLIANCE ELECTRIC CONNECTION Electric outlet at 240 mm above the floor 550 x 400 Mini Back to a wall or another appliance This document is not contractual; Edition 05/2007 3BE0414FT
Page 5 3BE390582NI 06/07 OPTIMUM 900, Direct gas heating 60 litre boiling pan P075676 GAS connection ELECTRIC connection (Foresee a cable with 1.5 m free length) MODEL B-B906.MA.CD60.G DIMENSIONS (mm) Width x Depth x Height 800 x 920 x 1066 Tank (depth x diameter) 530 x 400 Rated capacity 60 litres Maximum capacity 65 litres PACKAGING (mm) Width x Depth x Height 900 x 1110 x 1250 WEIGHT (KG) 105 GAS Power (kw) 11.1 G31 Propane 37/50 mbar (kg/h) 0.86 G30 Butane 28/50 mbar (kg/h) 0.88 G20 Natural gas 20 mbar (m 3 /h) 1.17 G25 Natural gas 20/25 mbar (m 3 /h) 1.33 ELECTRICITY Voltage Single-phase 230Va.c. Power (kw) 0.1 Maximum temperature 60 C 550 x 400 Mini TYPE OF APPLIANCE Back to the wall or another appliance GAS CONNECTION Gas outlet at 180 mm above the floor (Thread 15/21 mm) As standard, the appliances are equipped with G 20/20 mbar (and G 25/25 mbar) or another gas on request ELECTRIC CONNECTION Electric outlet at 240 mm above the floor. This document is not contractual; Edition 05/2007 3BE0477FT
Page 6 3BE390582NI 06/07 OPTIMUM 900, 60 litre gas boiling pan bain marie P075677 GAS connection ELECTRIC connection (Foresee a cable with 1.5 m free length). MODEL B-B906.MA.BM60.G DIMENSIONS (mm) Width x Depth x Height 800 x 920 x 1066 Tank (depth x diameter) 530 x 400 Rated capacity 60 litres Maximum capacity 65 litres PACKAGING (mm) Width x Depth x Height 900 x 1110 x 1250 WEIGHT (KG) GAS Power (kw) 11.1 G31 Propane 37/50 mbar (kg/h) 0.86 G30 Butane 28/50 mbar (kg/h) 0.88 G20 Natural gas 20 mbar (m 3 /h) 1.17 G25 Natural gas 20/25 mbar (m 3 /h) 1.33 ELECTRICITY Voltage Single-phase 230Va.c. Power (kw) 0.1 / Maximum temperature / 60 C / Water hardness / 70ppm 550 x 400 Mini TYPE OF APPLIANCE Back to the wall or another appliance. GAS CONNECTION Gas outlet at 180 mm above the floor (Thread 15/21 mm) As standard, the appliances are equipped with G 20/20 mbar (and G 25/25 mbar) or another gas on request. ELECTRIC CONNECTION Electric outlet at 240 mm above the floor. This document is not contractual; Edition 05/2007 3BE0478FT
Page 7 3BE390582NI 06/07 OPTIMUM 900, 110 litre direct gas heating boiling pan P075679 GAS connection ELECTRIC connection (Foresee a cable with 1.5 m free length) MODEL B-B906.MACD110.G DIMENSIONS (mm) Width x Depth x Height 800 x 920 x 1066 Tank (depth x diameter) 430 x 600 Rated capacity 100 litres Maximum capacity 111 litres PACKAGING (mm) Width x Depth x Height 900 x 1110 x 1250 WEIGHT (KG) 135 GAS Power (kw) 21.5 G31 Propane 37/50 mbar (kg/h) 1.67 G30 Butane 28/50 mbar (kg/h) 1.69 G20 Natural gas 20 mbar (m 3 /h) 2.27 G25 Natural gas 20 mbar (m 3 /h) 2.64 G25 Natural gas 25 mbar (m 3 /h) 2.46 ELECTRICITY Voltage Single-phase 230Va.c. Power (kw) 0.1 Maximum temperature 60 C 550 x 400 Mini TYPE OF APPLIANCE Back to the wall or another appliance GAS CONNECTION Gas outlet at 180 mm above the floor (Thread 15/21 mm) As standard, the appliances are equipped with G 20/20 mbar (and G 25/25 mbar) or another gas on request. ELECTRIC CONNECTION Electric outlet at 240 mm above the floor. This document is not contractual; Edition 07/2007 3BE0479FT
Page 8 3BE390582NI 06/07 OPTIMUM 900, 100 litre gas boiling pan bain marie P075681 GAS connection ELECTRIC connection (Foresee a cable with 1.5 m free length) MODEL B-B906.MABM110.G DIMENSIONS (mm) Width x Depth x Height 800 x 920 x 1066 Tank (depth x diameter) 430 x 600 Rated/maximum capacity 100 litres / 111 litres PACKAGING (mm) Width x Depth x Height 900 x 1110 x 1250 WEIGHT (KG) 145 GAS Power (kw) 21.5 G31 Propane 37/50 mbar (kg/h) 1.67 G30 Butane 28/50 mbar (kg/h) 1.69 G20 Natural gas 20 mbar (m 3 /h) 2.27 G25 Natural gas 20 mbar (m 3 /h) 2.64 G25 Natural gas 25 mbar (m 3 /h) 2.46 ELECTRICITY Voltage Single-phase 230Va.c. Power (kw) 0.1 / Maximum temperature / 60 C / Water hardness / 70ppm 550 x 400 Mini TYPE OF APPLIANCE Back to the wall of another appliance GAS CONNECTION Gas outlet at 180 mm above the floor (Thread 15/21 mm) As standard, the appliances are equipped with G 20/20 mbar (and G 25/25 mbar) or another gas on request. ELECTRIC CONNECTION Electric outlet at 240 mm above the floor This document is not contractual; Edition 05/2007 3BE0480FT
Page 9 3BE390582NI 06/07 OPTIMUM 900, 150 litre direct gas heating boiling pan P075683 GAS connection ELECTRIC connection (Foresee a cable with 1.5 m free length) MODEL B-B906.MACD150.G DIMENSIONS (mm) Height x Width x Depth 1066 x 800 x 920 Tank (depth x diameter) 555 x 600 Rated capacity 139 litres Maximum capacity 150 litres PACKAGING (mm) Height x Width x Depth 1250 x 900 x 1110 WEIGHT (KG) 130 GAS Power (kw) 21.5 G31 Propane 37/50 mbar (kg/h) 1.67 G30 Butane 28/50 mbar (kg/h) 1.69 G20 Natural gas 20 mbar (m 3 /h) 2.27 G25 Natural gas 20 mbar (m 3 /h) 2.64 G25 Natural gas 25 mbar (m 3 /h) 2.46 ELECTRICITY Voltage Single-phase 230Va.c. Power (kw) 0.1 / Maximum temperature / 60 C 550 x 400 Mini TYPE OF APPLIANCE Back to the wall or another appliance GAS CONNECTION Gas outlet at 180 mm above the floor (thread 15/21 mm) As standard, the appliances are equipped with G 20/20 mbar (and G 25/25 mbar) or another gas on request. ELECTRIC CONNECTION Electric outlet at 240 mm above the floor. This document is not contractual; Edition 05/2007 3BE0481FT
Page 10 3BE390582NI 06/07 OPTIMUM 900, 150 litre gas boiling pan bain marie P075684 GAS connection ELECTRIC connection (Foresee a cable with 1.5 m free length) MODEL B-B906.MABM150.G DIMENSIONS (mm) Width x Depth x Height 800 x 920 x 1066 Tank (depth x diameter) 555 x 600 Rated / maximum capacity 100 litres / 111 litres PACKAGING (mm) Width x Depth x Height 900 x 1110 x 1250 WEIGHT (KG) 155 GAS Power (kw) 21.5 G31 Propane 37/50 mbar (kg/h) 1.67 G30 Butane 28/50 mbar (kg/h) 1.69 G20 Natural gas 20 mbar (m 3 /h) 2.27 G25 Natural gas 20mbar (m 3 /h) 2.64 G25 Natural gas 25 mbar (m 3 /h) 2.46 ELECTRICITY Voltage Single-phase 230Va.c. Power (kw) 0.1 / Maximum temperature / 60 C / Water hardness / 70ppm 550 x 400 Mini TYPE OF APPLIANCE Back to the wall or another appliance GAS CONNECTION Gas outlet at 180 mm above the floor (thread 15/21 mm) As standard, the appliances are equipped with G 20/20 mbar (and G 25/25 mbar) or another gas on request. ELECTRIC CONNECTION Electric outlet at 240 mm above the floor. This document is not contractual; Edition 05/2007 3BE0482FT
Page 11 3BE390582NI 06/07 OPTIMUM 900, 250 litre direct gas heating boiling pan P075686 GAS connection ELECTRIC connection (Foresee a cable with 1.5 m free length) MODEL B-B906.MACD250.G DIMENSIONS (mm) Width x Depth x Height 1200 x 920 x 1015 Tank (Width x depth x Height) 1050 x 560 x 490 Rated capacity 250 litres Maximum capacity 270 litres PACKAGING (mm) Width x Depth x Height 1300 x 1110 x 1200 WEIGHT (KG) 230 GAS Power (kw) 28.5 G31 Propane 37/50 mbar (kg/h) 2.21 G30 Butane 28/50 mbar (kg/h) 2.25 G20 Natural gas 20 mbar (m 3 /h) 3.01 G25 Natural gas 20 mbar (m 3 /h) 3.50 G25 Natural gas 25 mbar (m 3 /h) 3.15 ELECTRICITY Voltage Single-phase 230Va.c. Power (kw) 0.1 / Maximum temperature / 60 C Connection Hose 15/21 (1/2 ) Connection Hose 15/21 (1/2 ) 550 x 400 Mini TYPE OF APPLIANCE Back to the wall or another appliance GAS CONNECTION Gas outlet at 180 mm above the floor (Thread 15/21 mm) As standard, the appliances are equipped with G 20/20 mbar (and G 25/25 mbar) or another gas on request ELECTRIC CONNECTION Electric outlet at 240 mm above the floor. This document is not contractual; Edition 07/2007 3BE0483FT
Page 12 3BE390582NI 06/07 OPTIMUM 900, 250 litre gas boiling pan bain marie P075687 Gas connection ELECTRIC connection (Foresee a cable with 1.5 m free length) MODEL B-B906.MABM250.G DIMENSIONS (mm) Width x Depth x Height 1200 x 920 x 1015 Tank (Width x Depth x Height) 1050 x 560 x 490 Rated / maximum capacity 250 litres / 270 litres PACKAGING (mm) Width x Depth x Height 1300 x 1110 x 1200 WEIGHT (KG) GAS Power (kw) 28.5 G31 Propane 37/50 mbar (kg/h) 2.21 G30 Butane 28/50 mbar (kg/h) 2.25 G20 Natural gas 20 mbar (m 3 /h) 3.01 G25 Natural gas 20 mbar (m 3 /h) 3.50 G25 Natural gas 25 mbar (m 3 /h) 3.15 ELECTRICITY Voltage Single-phase 230Va.c. Power (kw) 0.1 x Maximum temperature x 60 C Connection Hose 15/21 (1/2 ) Connection Hose 15/21 (1/2 ) x Water hardness x 70ppm Connection Hose 15/21 (1/2 ) 550 x 400 Mini TYPE OF APPLIANCE Back to the wall or another appliance GAS CONNECTION Gas outlet at 180 mm above the floor (Thread 15/21 mm) As standard, the appliances are equipped with G 20/20 mbar (and G 25/25 mbar) or another gas on request. ELECTRIC CONNECTION Electric outlet at 240 mm above the floor. This document is not contractual; Edition 05/2007 3BE0484FT
Page 13 3BE390582NI 06/07 OPTIMUM 900, 60 litre electric boiling pan bain marie P075678 ELECTRIC connection (Foresee a cable with 1.5 m free length) MODEL B-B906.MA.BM.60 DIMENSIONS (mm) Width x Depth x Height 800 x 920 x 1066 Tank (depth x diameter) 530 x 400 Rated capacity 60 litres Maximum capacity 65 litres PACKAGING (mm) Width x Depth x Height 900 x 1110 x 1250 WEIGHT (KG) ELECTRICITY (Three-phase 230V+T or 400V+N+T) Power (kw) 230V 3a.c. 8 400V 3Na.c. 8 Max. intensity (A) 230V 3a.c. 20.1 400V 3Na.c. 11.5 x Maximum temperature x 60 C x Connection x 20/27 (3/4 ) Water harness 70ppm TYPE OF APPLIANCE ELECTRIC APPLIANCE Electric outlet at 240 mm above the floor. 550 x 400 Mini Back to the wall or another appliance This document is not contractual; Edition 05/2007 3BE0485FT
Page 14 3BE390582NI 06/07 OPTIMUM 900, 110 litre direct electric heating boiling pan P075680 ELECTRIC connection (Foresee a cable with 1.5 m free length) MODEL B-B906.MA.CD.110 DIMENSIONS (mm) Width x Depth x Height 800 x 920 x 1060 Tank (depth x diameter) 430 x 600 Rated capacity 100 litres Maximum capacity 111 litres PACKAGING (mm) Width x Depth x Height 900 x 1110 x 1250 WEIGHT (KG) ELECTRICITY (Three-phase 230V+T or 400V+N+T) Power (kw) 230V 3a.c. 15 400V 3Na.c. 15 Maximum intensity (A) 230V 3a.c. 37.7 400V 3Na.c. 21.7 Maximum pressure 60 C TYPE OF APPLIANCE ELECTRIC CONNECTION Electric outlet at 240 mm above the floor. 550 x 400 Mini Back to the wall or another appliance This document is not contractual; Edition 05/2007 3BE0486FT
Page 15 3BE390582NI 06/07 OPTIMUM 900, 110 litre electric boiling pan bain marie P075682 ELECTRIC connection (Foresee a cable with 1.5 m free length) MODEL B-B906.MA.BM.110 DIMENSIONS (mm) Width x Depth x Height 800 x 920 x 1066 Tank (depth x diameter) 430 x 600 Rated capacity 100 litres Maximum capacity 110 litres PACKAGING (mm) Width x Depth x Height 900 x 1110 x 1250 WEIGHT (KG) ELECTRICITY (Three-phase 230V+T or 400V+N+T) Power (kw) 230V 3a.c. 18 400V 3Na.c. 18 Max. intensity maxi (A) 230V 3a.c. 45.2 400V 3Na.c. 26.1 / Max. temperature / 60 C Water hardness 70ppm TYPE OF APPLIANCE ELECTRIC CONECTION Electric outlet at 240 mm above the floor. 550 x 400 Mini Back to the wall or another appliance This document is not contractual; Edition 05/2007 3BE0487FT
Page 16 3BE390582NI 06/07 OPTIMUM 900, 150 litre electric boiling pan bain marie P075685 ELECTRIC connection (Foresee a cable with 1.5 m free length) MODEL B-B906.MA.BM.150 DIMENSIONS (mm) Width x Depth x Height 800 x 920 x 1066 Tank (depth x diameter) 555 x 600 Rated capacity 139 litres Maximum capacity 150 litres PACKAGING (mm) Width x Depth x Height 900 x 1110 x 1250 WEIGHT (KG) 135 ELECTRICITY (Three-phase 230V+T or 400V+N+T) Power (kw) 230V 3a.c. 18 400V 3Na.c. 18 Max intensity (A) 230V 3a.c. 45.2 400V 3Na.c. 26.1 Max. temperature 60 C Water hardness 70ppm TYPE OF APPLIANCE ELECTRIC CONNECTION Electric outlet at 240 mm above the floor. 550 x 400 Mini Back to the wall of another appliance This document is not contractual; Edition 05/2007 3BE0488FT
Page 17 3BE390582NI 06/07 OPTIMUM 900, 250 litre electric boiling pan bain marie P075688 ELECTRIC connection (Foresee a cable with 1.5 m free length) MODEL B-B906.MA.BM.250 DIMENSIONS (mm) Width x Depth x Height 1200 x 920 x 1015 Tank (Width x Depth x Height) 1050 x 560 x 490 Rated capacity 250 litres Maximum capacity 270 litres PACKAGING (mm) Width x Depth x Height 1300 x 1110 x 1200 WEIGHT (KG) ELECTRICITY (Three-phase 230V+T or 400V+N+T) Power (kw) 400V 3Na.c. 24 Max. intensity (A) 400V 3Na.c. 34.7 Max. temperature 60 C / Water hardness / 70ppm TYPE OF APPLIANCE ELECTRIC CONNECTION Electric outlet at 240 mm above the floor. 550 x 400 Mini Back to the wall or another appliance This document is not contractual; Edition 05/2007 3BE0489FT
Page 18 3BE390582NI 06/07 1. FIRM PLATE 1.1 GAS BOILING PAN Firm plate The firm plates are fixed on the control board (see diagrams hereafter). In any correspondence about your equipment, please indicate: - The model number (Model.) - The serial number (Fab.Nr.) - The date (Date). Rectangular boiling pans (250 litres) Round boiling pans (60, 110 et 150 litres) Gas changing plate The box marked with a cross indicates the gas for which the appliance has been adjusted A second plate is fixed near the nameplate, which indicates: - The gas for which the appliance has been adjusted. - The country of destination. Country of destination of the appliance IN CASE OF A CHANGE OF GAS (See Section: Changing the appliance from one gas to another) Modify this plate, and mention the new gas used. Fill in the "Pays" zone with the name of the country where the appliance is installed. NOTE: Both the Gas and for which the appliance is set must be authorised in the country in question. Check this point in the section: Changing the appliance from one gas to another.
Page 19 3BE390582NI 06/07 Location of the plate Location of the plates 1.2 ELECTRIC BOILING PANS The firm plates are fixed on the control board (see diagrams hereafter). In any correspondence about your equipment, please indicate: - The model number (Model.) - The serial number (Fab.Nr.) - The date (Date). Firm plate Location of the plate Location of the plates
Page 20 3BE390582NI 06/07 2. INSTALLATION: GENERALITIES NATURE AND POSITION OF CONNECTIONS See "Technical characteristics" at the beginning of these instructions. 2.1 GENERAL REQUIREMENTS A qualified engineer must carry out the installation, modification or repair of the appliance in a workmanlike manner. These appliances must be installed with sufficient ventilation to prevent the formation of excessive concentrations of substances noxious for the health in the room in which they are installed. The appliance is of TYPE A (not connected to an exhaust duct for combustion products gas appliance). The equipment is not designed to work in an explosive atmosphere. Due to this, it must not be installed in a zone subject to ATEX directive. The required flow rate of new air for combustion is 2 m 3 /h per kw of heat release rate (gas appliance). These units must only be placed against a wall or a partition. The latter must be of non-combustible materials or, if not, must be covered with an appropriate, good insulating and non-combustible material. The manufacturer certifies that the packaging meets the provision 94/62/CE (provision relating to packagings and packaging waste of 12.20.94) and requests that the final installer (and user) observes the rules relating to the removal of the packaging (recycling or reconditioning). 2.2 HANDLING The appliance should only be handled with adapted lifting equipment. Should the appliance need to be transported, this must be on its original pallet and it must not be stacked on other appliances under any circumstances. If the appliance is to be moved without its pallet, it should be carried and not pulled. 2.3 UNPACKING Before installation, remove the strapping from the appliance. The individual parts are not bolted down. Remove the protective plastic film from the stainless steel parts before heating. 2.4 LEVELLING The equipment must be levelled by means of its adjustable leg bases (with a spanner sized 20 mm). The slope provided in the tank enables full drainage.
Page 21 3BE390582NI 06/07 2.5 ACCES TO THE COMPONENTS LOCATED BEHIND THE FASCIA - Loosen the fixation screw of the gas control tap and remove it. Note: It is not necessary to remove the water and electric control knobs. - Unscrew both M5 x 16 screws under the fascia. 2 1 - Tilt the fascia: Pull it slightly downwards 1 then to yourself 2. - Put the fascia in locking position: clamp both lugs into the apertures foreseen in the fascia. 2.6 ACCESS TO THE COMPONENTS PLACED BEHIND THE LOWER TRIMMING - Unscrew both M5 x 16 screws under the lower trimming. - Remove the trimming: Pull it slightly downwards 1 then to yourself 2. 2 1
Page 22 3BE390582NI 06/07 3. INSTALLATION: PUTTING IN PLACE 3.1 ASSEMBLY OF CANTILEVER APPLIANCES TO A WALL Drilling pattern 41 41 41 41 41 41 41 41 318 718 918 1118 16 400 800 1000 1200 892 902 100 200 100 100 200 200 200 100100 200 200 200 200 100100 200 200 200 200 200 100 212 131 15 385 400 400 400 200 400 400 400 385 15 The fixation of a bracket must support a tensile strength of 400 dan (2 brackets for a 400, 800, 1000 or 1200 wide appliance). It is recommended, for the fixation of cantilever appliances to a concrete wall, to observe the following points: * The reinforced concrete of the wall must be at least of quality 23 MPA (DTU). * Use HSA-R M 8x75 plugs or equivalent (2 for cooking tops and 6 for cooking units). * For the plugs above, each hole must be drilled to diameter 8 mm and, at least, 65 mm deep. Procedure - Fix the lower bearing beam of the appliances against the wall. Warning! Check this beam is really horizontal. - Fix the template supplied by two 5 screws to the wall. Check horizontality. 902 212 131
Page 23 3BE390582NI 06/07 - Drill through the 5 fixation holes of the brackets. Use the upper holes (2 brackets per appliance). Note: In case of impossibility (due to the presence of technical ducts, a metal strengthener in the wall ), drill through the lower holes in the template. - Remove the template. - Increase the bracket fixation holes to diameter 8 and, at least, to 65 mm in depth. - Fix the brackets to the wall. Use HSA-R M 8x75 plugs or equivalent. - Open the brackets to the maximum by means of the centre screw Opened bracket Fixation screw Opening screw - Set the appliances in place on the brackets and lock them. Warning! The appliances must rest on the bearing beam. Bracket Bearing beam
Page 24 3BE390582NI 06/07 - Fix the appliances between themselves from behind in the way of collectors by one HM5 X 16 screw + ø 5 flat washer. - Fix the appliances between themselves behind the front legs with a clamp: Left appliance Right appliance a) Place the clamp to the folded sides b) Lock by hand. c) Complete tightening with the HM5 x 60 bolt.
3.2 ASSEMBLY OF APPLIANCES ON AN INDIVIDUAL BASE Page 25 3BE390582NI 06/07 - Fix the appliances between themselves at the back in the way of collectors with one HM5 X 16 screw + Ø 5 flat washer. - Fix the appliances between themselves behind the legs with a clamp: Left appliance Right appliance a) Place the clamp to the folded sides b) Lock by hand. c) Complete tightening with the HM5 x 60 bolt.
3.3 ASSEMBLY OF THE APPLIANCES ON A MASONRY BASE Dimension of the masonry base for wall or central stove Page 26 3BE390582NI 06/07 Wall (side view) Centrally (side view) Stove depth Stove depth Stove depth Am Ac Finished Full tiled base height with tiled front Full tiled base Full tiled base 1 cm/m maximum slope 1 cm/m maximum slope 1 cm/m maximum slope Finished height with tiled front (front view) Lf: Stove width Ls Full tiled base Range Am Depth of base as wall version Dimension of the base Ac Ls Depth of base as central Base length version Finished height, tiled on the front 700 520 1040 Lf-50 110 900 710 1420 Lf-50 110 The technical compartment is compulsory if, the switch-off tap, the shut-off valve, or the reducing valve are in the stove. There are two possibilities: 1) Neutral top on a 200 technical compartment. 2) Cupboard foreseen for taps and sized 400 with all possibilities of cooking or neutral tops except induction.
Assembly of appliances on a masonry base Page 27 3BE390582NI 06/07 Possibility to lay piping on the front Appliance Base pace 2000 Trimming plinth Ventilation Base height at the front Put the appliances in place on the masonry base. Note: If the appliances are delivered separately from the base, install the appliances on one or more bases 2000 space. Connect electrical supply to the appliances (see paragraph 5: Installation: Connections) Assemble the appliances between themselves. - Fix the appliances between themselves at the back in the way of collectors with one HM5 X 16 screw + Ø 5 flat washer. - Fix the appliances between themselves at the front having removed the fascia (see paragraph 3.4) with two HM5 X 16 screws + Ø 5 flat washers. Connect gas, water and drainage lines to the appliances. Fit the trimming plinths. One front plinth per space 2000 base and one right and left end trimming plinth per stove, depending on order. - Assemble one or more front plinths with junctions (depending on the quantity of bases) (2 screws per plinth). - Fix one or more front plinths 1 and 2) onto one or more bases (two screws at least per plinth). - Fix the back part (on the end appliances before their final installation) on the base with the hex head screw (3). - Fix the right and left end trimming kits (4) (2 front screws and 1 back screw). 3 2 1 4
4.1 ELECTRIC CONNECTION Page 28 3BE390582NI 06/07 4. INSTALLATION: CONNECTIONS Warning! These appliances are equipped with a polarised electronic flame control box. When connecting electricity, check that the neutral line is connected to the neutral terminal and the phase to the phase. 4.1 1 GAS BOILING PAN Location of the equipotentiality terminal Electric connection is carried out from the underside of the appliance at the front, whatever the model. - Unscrew the fixation screw of the terminal strip support lug. - Tilt towards the left. - Introduce the cable through the gland. - Tighten the gland. - Connect the wires. - Put the lug back in place. - Connect the equipotential link to the terminal foreseen for the purpose. Only use supply cables of the H07 RN-F type with 3 x 2.5 mm 2 section. Foresee an omnipolar shut off device patented for safety of personnel (with a distance between contacts of at least 3 mm when opened). The installation must meet the national rules in force (France: NFC 15.100). The appliance must be connected to the earth. The different electric appliances must also be connected by means of an equipotential line (all metallic structures to the same voltage) by means of a terminal provided for this purpose and located beside the connecting gland. The builder denies all responsibility in the case where the instructions above are not observed.
Page 29 3BE390582NI 06/07 4.1 2 ELECTRIC BOILING PAN Location of the equipotentiality terminal Electric connection is carried out from the underside of the appliance on front, whatever the model is. - Unscrew the fixation screw of the terminal strip support lug. - Tilt towards the left. - Introduce the cable through the gland. - Tighten the gland. - Connect the wires. - Put the lug back in place. - Connect the equipotential link to the terminal foreseen for the purpose. Only use supply cables of the H07 RN-F type with following section: Voltages MA BM 60 MA CD 110 MA BM 110 MA BM 150 MA BM 250 230 V 3 a.c. 4 x 4 mm 2 4 x 6 mm 2 4 x 10 mm 2 4 x 10 mm 2-400 V 3N a.c. 5 x 2.5 mm 2 5 x 4 mm 2 5 x 6 mm 2 5 x 6 mm 2 5 x 6 mm 2 A means of shut-off must be foreseen for fixed supply lines in compliance with the rules of installation. The installation must meet the national rules in force (France: NFC 15.100). The appliance must be connected to the earth. The different electric appliances must also be connected by means of an equipotential line (all metallic structures to the same voltage) by means of a terminal provided for this purpose and located beside the connecting gland. The builder denies all responsibility in the case where the instructions above are not observed.
Page 30 3BE390582NI 06/07 4.2 GAS CONNECTION Check that the appliance adjustments meet the nature and pressure of gas distributed in the plant. (See paragraph 1: Firm plate). Connect the appliance to the gas inlet line by interposing a shut off valve that enables the appliance to be isolated from the other part of the plant. The gas inlet line will be dimensioned so as to minimise the load losses: its diameter will be determined depending on its run (length, number of elbows...) and the total power of the appliance. To check the gas pressure supply of the appliance, it is necessary to connect a water column pressure gauge on a pressure tap placed on the gas unit (gas pressure tap A on the diagram). The gas pressure so measured must be equal to that indicated on the firm plate for the gas used. (See paragraph 1: Firm plate). NOTE: Connecting elbows with built-in pressure tap. One accessory is put at the installer s disposal under the reference no 130 528. These elbows are directly connected to the gas inlets of equipment and allow for measuring the pressure at gas connecting inlet. PRESSURE TAP A: Loosen the screw (without removing it) Connect the hose of a water column pressure gauge. Take measurement with burners on. Gas connections must meet the standards in force (DTU 61.1) and are to be carried out only by qualified installers. These connections are made to a 1/2" male gas part. Gas admission
Page 31 3BE390582NI 06/07 4.3 WATER CONNECTION - Hot and cold water. - Minimum pressure 2.5 bars, maximum 6 bars. - Hardness of softened water: 7 TH - Maximum temperature for hot water: 60 C. - Foresee a shut off valve in the vicinity. - Connection: 60 l boiling pan with direct heating Flexible hose 15/21 Flexible hose 15/21 60 l boiling pan / Bain marie 110 l boiling pan with direct heating 110 l boiling pan / Bain marie Hot water Flexible hose 20/27 20/27 15/21 Cold water Flexible hose 20/27 20/27 15/21 Softened water - 20/27-20/27 150 l boiling pan with direct heating 150 l boiling pan / Bain marie 250 l boiling pan with direct heating Hot water 20/27 20/27 Flexible hose 15/21 Cold water 20/27 20/27 Flexible hose 15/21 Softened water Gas 250 l boiling pan / Bain marie Flexible hose 15/21 Flexible hose 15/21-20/27 - Flexible hose 15/21 Electric 250 l boiling pan / bain marie 20/27 20/27 20/27 Hot water Cold water Softened water
Page 32 3BE390582NI 06/07 5. ADAPTATION OF THE APPLIANCE FROM ONE GAS TO ANOTHER Generalities: In the following chapters, the different gases are referenced as per their international codification: G20 G25 G30 G31 NATURAL GAS Group H. (Methane, Lacq gas) NATURAL GAS Group L. (Groningue type gas) BUTANE PROPANE 5.1 LIST OF AUTHORISED GASES / PRESSURES AS PER CATEGORIES & COUNTRIES Countries Category Gas (mbar) Austria G 20 20 II2H3B/P G 30 and G 31 50 Finland G 20 20 Sweden II2H3B/P G 30 28-30 Denmark G 31 30 Belgium I2E+ G 20 / G 25 20/25 I3+ G 30 / G 31 28-30/37 Germany G 20 20 II2ELL3B/P G 25 20 G 30 / G 31 50 I3P G 31 50 Spain United Kingdom G 20 20 II2H3+ Ireland - Portugal - Italy G 30 / G 31 28-30/37 Greece I2H G 20 20 Spain G 20 20 II2H3P G 31 50 France G 20 / G 25 20/25 II2E+3+ G 30 / G 31 28-30/37 G 20 / G 25 20/25 II2E+3B/P G 30 / G 31 50 G 20 / G 25 20/25 II2E+3P G 31 50 Luxemburg G 20 20 II2E3B/P G 30 / G 31 50 G 20 / G 25 20/25 II2E3P G 31 50 Netherlands G 25 25 II2L3B/P G 30 28-30 G 31 30 G 25 25 II2L3P G 31 50 Norway G 30 28-30 I3B/P G 31 30
5.2 CHANGEOVER FROM ONE GAS TO ANOTHER Page 33 3BE390582NI 06/07 Depending on the country foreseen for the installation and the category of the appliance (indicated on the firm plate), the changeover from one gas to another may require 2 operations: CI Change nozzles (main burner, pilot burner and bypass (See paragraph 5.4) RA Adjustment of primary air (See paragraph 5.4) PROCEDURE: On the firm plate, check: - The category (ies) of the equipment - The gas and pressure for which it is adjusted. In the following table, select: - the country in question - the gas and the category of the equipment (see above) - the gas and pressure for which the equipment is going to be adjusted - Follow and carry out the necessary operations - Replace the adjustment plate (code no: 308875), and enter in the box the new gas used. COUNTRIES GAS OF ORIGIN (or new gas used) NEW GAS (or gas of origin) Gas P(mbar) Gas P(mbar) CATEGORY NECESSARY & AUTHORIZED OPERATIONS Austria G 20 20 G 30 or G 31 50 II 2H3B/P CI RA G 30 50 G 31 50 Nothing Finland Sweden G 20 20 G 30 or G 31 30/30 II 2H3B/P CI RA Denmark G 30 28-30 G 31 30 Nothing Belgium G 20 20 G 25 25 I 2E+ Nothing G 30 28-30 G 31 37 I 3+ Nothing Germany G 20 20 G 25 20 CI G 20 or G 31 20 G 30 or G 31 50 II 2ELL3B/P CI RA G 30 50 G 25 20 CI RA G 20 20 G 31 50 I 3P CI G 25 20 Change category G 30 50 (see *) Spain - Italy G 20 20 G 30 or G 31 28-30/30 CI RA United Kingdom II 2H3+ Ireland - Switzerland G 30 28-30 G 31 37 Nothing Portugal Spain - Switzerland G 20 20 G 31 50 II 2H3P CI RA France G 20 20 G 25 25 Nothing G 20 or G 25 20/25 G 30 or G 31 28-30/37 II 2E+3+ CI RA G 30 28-30 G 31 37 Nothing G 20 or G 25 20/25 G 30 or G 31 50 II 2E+3B/P CI RA G 20 or G 25 20/25 G 31 50 II 2E+3P CI Luxemburg G 20 20 G 30 or G 31 50 II 2E+3B/P CI RA G 20 20 G 31 50 II 2E+3P CI Netherlands G 25 25 G 30 or G 31 28-30/30 II 2L3B/P CI RA G 30 28-30 G 31 30 Nothing G 25 25 G 31 50 II 2L3P CI Norway G 30 30 G 31 30 I 3B/P Nothing *Change of category to be made only under the responsibility of our Company or our local agent.
Page 34 3BE390582NI 06/07 5.3 GAS FLOW RATES AND POWERS See paragraph 1: TECHNICAL CHARACTERISTICS (Instructions for installation). 5.4 CHART OF NOZZLES and AIR ADJUSTMENT NOTE: - The burners referred to as "main burner" are simple tubes. - The burners referred to as "secondary burner" are burners equipped with the interignition ramp. 60 litre boiling pans GAS NOZZLES Designation Qty Diameter d Code Family Type (mbar) (1/100 e ) (mm) Burner Natural G 20 / G 25 20 / 25 1 250 19 311 131-250 gas G 25 20 1 280 19 311 131-280 G 25*** 25 1 260 19 311 131-260 G.P.L G 30 or G 31 28-30 1 165 22.5 311 131-165 30 or 37 G 30 or G 31* 50 1 145 19 311 131-145 G 31** 50 1 155 19 311 131-155 Pilot burner Natural G 20 / G 25 20 / 25 1 41-310 273 gas G 25 20 1 45-311 172 G.P.L G 30 or G 31 28-30 1 30-311 171 30 or 37 G 30 or G 31 50 1 25-310 274 Idle screw Natural G 20 / G 25 20 / 25 1 135-310 179 adjustment gas G 25 20 1 150-310 188 G.P.L G 30 or G 31 28-30 or 37 1 85-310 282 G 30 or G 31 50 1 80-310 309 * Configuration valid only for 50 mbar propane in Austria ** Configuration not valid in Austria RA: Air adjustment Air adjustment must be carried out based on the d size specified in the previous table. d Code 19 027367Q 22.5 027367R
Page 35 3BE390582NI 06/07 110 and 150 litre boiling pans GAS NOZZLES Designation Qty Diameter d Code Family Type (mbar) (1/100 e ) (mm) Burner Natural G 20 / G 25 20 / 25 2 260 19 311 131-260 gas G 25 20 2 290 19 311 131-290 G 25*** 25 2 270 19 311 131-270 G.P.L G 30 or G 31 28-30 2 165 22.5 311 131-165 30 or 37 G 30 or G 31* 50 2 145 19 311 131-145 G 31** 50 2 155 19 311 131-155 Pilot burner Natural G 20 / G 25 20 / 25 1 Réf: A26 - - gas G 25 20 1 Réf: A26 - - G.P.L G 30 or G 31 28-30 1 40-132 886 30 or 37 G 30 or G 31 50 1 Réf: K14-310 091 Idle screw Natural G 20 / G 25 20 / 25 1 230-310 284 adjustment gas G 25 20 1 300-310 194 G.P.L G 30 or G 31 28-30 or 50 1 115-310 178 30 or 37 or 50 * Configuration valid only for 50 mbar propane in Austria ** Configuration not valid in Austria *** Configuration valid only in the Netherlands. RA: Air adjustment Air adjustment must be carried out based on the d size specified in the previous table. d Code 19 027367Q 22.5 027367R
Page 36 3BE390582NI 06/07 250 litre boiling pans GAS NOZZLES Designation Type Qty Diameter d Code Family Type (mbar) burner (1/100 e ) (mm) Burner Natural G 20 / G 25 20 / 25 BP 6 140 3 311 131-140 gas BS G/D 1/1 155/150 3 311 131-155/150 G 25 20 BP 6 155 3 311 131-155 BS G/D 1/1 170/165 3 311 131-170/165 G 25*** 25 BP 6 145 3 311 131-145 BS G/D 1/1 160/160 3 311 131-160/160 G.P.L G 30 or G 31 28-30 BP 6 95 6.5 311 131-95 BS G/D 1/1 110/105 6.5 311 131-110/105 G 31 37 BP 6 95 5 311 131-95 BS G/D 1/1 110/105 5 311 131-110/105 G 30 50 BP 6 85 4.5 311 131-85 BS G/D 1/1 90/90 4.5 311 131-900/90 G 31 50 BP 6 90 4 311 131-90 BS G/D 1/1 100/95 4 311 131-100/95 Pilot burner Natural G 20 / G 25 20 / 25-1 41-310 273 gas G 25 20-1 45-311 172 G.P.L G 30 or G 31 28-30 or 50-1 25-310 274 30 or 37 or 50 Idle screw Natural G 20 / G 25 20 / 25-1 290-310 191 adjustment gas G 25 20-1 320-310 192 G.P.L G 30 or G 31 28-30 or 37-1 160-310 195 G 30 or G 31 50-1 150-310 188 BP: Main burner BSG: Left secondary burner BSD: Right secondary burner *** Configuration valid only in the Netherlands RA: Air adjustment Air adjustment must be carried out based on the d size specified in the previous table.